Discharging device for producing efficient thick oil viscosity reducer
By designing a loading device with orifice plate rotation, the problem of multi-shell occupying space and cleaning is solved, and the simplified operation and improved efficiency of efficient heavy oil viscosity reducing agent production is achieved.
Patent Information
- Application Number
- CN202422478904.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing high-efficiency heavy oil viscosity reducing agent production cutter requires multiple shells to hold raw materials, occupying more production sites, resulting in congestion in layout, cumbersome cleaning and maintenance, affecting the quality of raw materials and equipment life, and reducing the use effect and efficiency.
A cutting device including a cutting mechanism and an auxiliary mechanism is designed. The orifice plate is driven by a controller and a motor to automatically cut the two raw materials, avoid the use of multiple shells, and simplify cleaning and maintenance.
It reduces production site occupation, simplifies cleaning and maintenance work, and improves the use effect and efficiency of the cutting device.
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Figure CN223117622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high - efficiency heavy oil viscosity reducer production, in particular to a feeding device for high - efficiency heavy oil viscosity reducer production. Background Technique
[0002] The high - efficiency heavy oil viscosity reducer is a chemical agent used to reduce the viscosity of heavy oil. It is usually compounded by a variety of surfactants, mutual solvents and organic solvents, and is mainly used for the production and maintenance of heavy oil wells in oil fields and the viscosity reduction of formations in heavy oil exploitation. In order to shorten the production cycle and improve the overall production efficiency, a feeding device is used to replace manual feeding.
[0003] Although the existing feeding devices for high - efficiency heavy oil viscosity reducer production can put the production raw materials of high - efficiency heavy oil viscosity reducer into the production tank of high - efficiency heavy oil viscosity reducer, most of them need to use multiple shells to hold the raw materials. When multiple shells are placed together, they need to occupy a large amount of production space. For a production environment with limited space, it will cause crowded layout. At the same time, numerous shells will also make the cleaning and maintenance work cumbersome, making it difficult to ensure that each shell can be fully cleaned and well maintained, thus affecting the quality of raw materials and the service life of the equipment, reducing both the use effect and the use efficiency of the feeding device for high - efficiency heavy oil viscosity reducer production.
[0004] Therefore, a feeding device for high - efficiency heavy oil viscosity reducer production needs to be proposed to solve the above - mentioned technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to solve the problem that in the prior art, when the existing feeding devices for high - efficiency heavy oil viscosity reducer production are in use, multiple shells are needed to hold the raw materials. When multiple shells are placed together, they need to occupy a large amount of production space. For a production environment with limited space, it will cause crowded layout. At the same time, numerous shells will also make the cleaning and maintenance work cumbersome, making it difficult to ensure that each shell can be fully cleaned and well maintained, thus affecting the quality of raw materials and the service life of the equipment, reducing both the use effect and the use efficiency of the feeding device for high - efficiency heavy oil viscosity reducer production. A feeding device for high - efficiency heavy oil viscosity reducer production is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a feeding device for high - efficiency heavy oil viscosity reducer production, including: a feeding mechanism, and an auxiliary mechanism is arranged on the feeding mechanism;
[0007] The blanking mechanism includes a cover plate, on the top of which a controller is installed. A housing is provided on the top of the cover plate, and a motor is installed on the top of the cover plate. The output end of the motor is equipped with a round rod. Two blanking pipes penetrate through the top of the cover plate fixedly. A perforated plate is fixed to the bottom of the round rod. Two baffles are fixed inside the housing. Two feed holes are formed on the inner wall of the housing, and two discharge holes are formed on the inner wall of the housing. A connecting pipe is fixedly sleeved inside each discharge hole.
[0008] Preferably, the motor is electrically connected to the controller, and the bottoms of the two blanking pipes are in contact with the top of the perforated plate.
[0009] Preferably, the bottom end of the round rod movably penetrates through the top of the cover plate, and the inside of each feed hole is communicated with the inside of each discharge hole respectively.
[0010] Preferably, the discharge ends of the two connecting pipes are respectively installed with the feed ends of the two blanking pipes, and the inner diameters of the two blanking pipes are the same as the inner diameter of the through hole of the perforated plate.
[0011] Preferably, the auxiliary mechanism includes a chute, and three sliders are slidably connected in the chute at equal intervals.
[0012] Preferably, a connecting rod is fixed to the bottom of each slider, and a round plate is fixed to the bottom of each connecting rod.
[0013] Preferably, the chute is formed on the bottom of the cover plate, the bottom of each round plate is installed with the top of the perforated plate, and a plug is arranged at the opening of each feed hole.
[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0015] 1. In the present utility model, by setting the blanking mechanism, the blanking device for the production of high-efficiency heavy oil viscosity reducer does not need to use multiple housings to contain raw materials in different states, which not only avoids occupying more production sites, but also makes the cleaning and maintenance work of the blanking device simpler. It not only improves the use effect of the blanking device for the production of high-efficiency heavy oil viscosity reducer, but also improves the use efficiency of the blanking device for the production of high-efficiency heavy oil viscosity reducer. With the cooperation of the controller, the motor and the round rod, the perforated plate can be driven to rotate. With the cooperation of the baffle and the feed hole, two different raw materials can be placed inside the housing.
[0016] 2. In the present utility model, by providing an auxiliary mechanism, the stability of the perforated plate during rotation can be increased. Through the cooperation of the circular plate and the connecting rod, the slider can be fixed to the perforated plate. Through the cooperation of the slider, the connecting rod, the chute and the circular plate, the perforated plate can rotate more stably. Through the function of the plug, dust can be prevented from entering the interior of the feeding hole. Description of the Drawings
[0017] Figure 1 FIG. is a perspective view of a feeding device for the production of an efficient heavy oil viscosity reducer proposed by the present utility model;
[0018] Figure 2 FIG. is a partial perspective view of the feeding device for the production of an efficient heavy oil viscosity reducer proposed by the present utility model from the bottom view angle;
[0019] Figure 3 FIG. is a partial perspective view of the feeding device for the production of an efficient heavy oil viscosity reducer proposed by the present utility model from the top view angle;
[0020] Figure 4 FIG. is a partial sectional perspective view of the feeding device for the production of an efficient heavy oil viscosity reducer proposed by the present utility model;
[0021] Figure 5 FIG. is another partial sectional perspective view of the feeding device for the production of an efficient heavy oil viscosity reducer proposed by the present utility model.
[0022] Legend: 1. Feeding mechanism; 101. Cover plate; 102. Controller; 103. Housing; 104. Motor; 105. Round rod; 106. Feeding pipe; 107. Perforated plate; 108. Baffle; 109. Feeding hole; 110. Discharge hole; 111. Connecting pipe; 2. Auxiliary mechanism; 201. Chute; 202. Slider; 203. Connecting rod; 204. Circular plate; 3. Plug. Detailed Embodiment
[0023] In order to more clearly understand the above objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0024] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0025] As Figures 1 - 5 shown, the present utility model provides a feeding device for the production of an efficient heavy oil viscosity reducer, including: a feeding mechanism 1, and an auxiliary mechanism 2 is provided on the feeding mechanism 1;
[0026] The blanking mechanism 1 includes a cover plate 101, on the top of the cover plate 101, a controller 102 is installed, on the top of the cover plate 101, a housing 103 is arranged, on the top of the cover plate 101, a motor 104 is installed, at the output end of the motor 104, a round rod 105 is installed, the cover plate 101 is fixedly penetrated through by two blanking pipes 106 at the top, at the bottom of the round rod 105, a perforated plate 107 is fixed, inside the housing 103, two baffles 108 are fixed, on the inner wall of the housing 103, two feed holes 109 are opened, on the inner wall of the housing 103, two discharge holes 110 are opened, inside each discharge hole 110, a connecting pipe 111 is fixedly sleeved, the motor 104 is electrically connected to the controller 102, the bottoms of the two blanking pipes 106 are respectively in contact with the top of the perforated plate 107, the bottom end of the round rod 105 movably penetrates through the top of the cover plate 101, the inside of each feed hole 109 is respectively communicated with the inside of each discharge hole 110, the discharge ends of the two connecting pipes 111 are respectively installed with the feed ends of the two blanking pipes 106, the inner diameters of the two blanking pipes 106 are the same as the inner diameter of the through holes of the perforated plate 107, the auxiliary mechanism 2 includes a chute 201, inside the chute 201, three sliders 202 are slidably connected at equal intervals, at the bottom of each slider 202, a connecting rod 203 is fixed, at the bottom of each connecting rod 203, a round plate 204 is fixed, the chute 201 is opened at the bottom of the cover plate 101, the bottom of each round plate 204 is respectively installed with the top of the perforated plate 107, at the opening of each feed hole 109, a plug 3 is arranged.
[0027] The achieved effect is that when it is necessary to feed two raw materials (humic acid condensate and poly(diallylalkylammonium chloride)) into the production tank for highly efficient heavy oil viscosity reducers, first install the cover plate 101 on the production tank for highly efficient heavy oil viscosity reducers, then connect the controller 102 to an external power supply, then remove the two plugs 3, and then inject a certain amount of the two production raw materials into the interiors of the two feed holes 109 respectively. At this time, the raw materials entering the interiors of the two feed holes 109 will respectively enter the interiors of the two spaces formed by the housing 103 and the two baffles 108. Subsequently, the two raw materials entering the interior of the housing 103 will respectively enter the interiors of the two discharge holes 110. Then, the two raw materials will respectively enter the interiors of the two connecting pipes 111. After that, the two raw materials will respectively enter the interiors of the two feed pipes 106. Then, reset the two plugs 3 back to their original positions. Then, use the controller 102 to start the motor 104. At this time, the started motor 104 will drive the round rod 105 to rotate, and the rotating round rod 105 will drive the perforated plate 107 to rotate. At the same time, the rotating perforated plate 107 will drive the three round plates 204 to rotate. And the three rotating round plates 204 will all drive the corresponding sliders 202 to slide inside the chutes 201 with the cooperation of the corresponding connecting rods 203. When the perforated plate 107 rotates 120 degrees, at this time, the through hole of the perforated plate 107 just communicates with the interior of one of the feed pipes 106. At this time, the raw material in one of the feed pipes 106 can enter the production tank for highly efficient heavy oil viscosity reducers. At the same time, use the controller 102 to turn off the motor 104. At this time, the turned-off motor 104 will, with the cooperation of the round rod 105, cause the perforated plate 107 to stop rotating. At the same time, the stopped rotating perforated plate 107 will also, with the cooperation of the three round plates 204 and the three connecting rods 203, cause the three sliders 202 to stop sliding. When the raw material in one of the feed pipes 106 completely enters the production tank, at this time, use the controller 102 to start the motor 104 until the perforated plate 107 rotates 120 degrees. When the perforated plate 107 finishes rotating, at this time, the interior of the through hole of the perforated plate 107 just communicates with the interior of the other feed pipe 106. At this time, the raw material in the other feed pipe 106 can enter the interior of the production tank. When the raw material in the other feed pipe 106 completely enters the interior of the production tank, at this time, the feeding operation of the two raw materials is completed.
[0028] Working principle: When it is necessary to feed two raw materials (humic acid condensate and poly(diallylalkylammonium chloride)) into the production tank for highly efficient viscous crude oil viscosity reducer, first install the cover plate 101 on the production tank for highly efficient viscous crude oil viscosity reducer, then connect the controller 102 to an external power supply, then remove the two plugs 3, and then inject a certain amount of the two production raw materials into the two feeding holes 109 respectively. At this time, the raw materials entering the two feeding holes 109 will respectively enter the two spaces composed of the housing 103 and the two baffles 108, and then the two raw materials entering the housing 103 will respectively enter the two discharging holes 110. Then the two raw materials will respectively enter the two connecting pipes 111, and then the two raw materials will respectively enter the two feeding pipes 106. Then reset the two plugs 3 to their original positions. Then use the controller 102 to start the motor 104. At this time, the started motor 104 will drive the round rod 105 to rotate, and the rotating round rod 105 will drive the perforated plate 107 to rotate. At the same time, the rotating perforated plate 107 will drive the three round plates 204 to rotate, and the three rotating round plates 204 will all drive the corresponding sliders 202 to slide inside the sliding grooves 201 under the cooperation of the corresponding connecting rods 203. When the perforated plate 107 rotates 120 degrees, at this time, the through hole of the perforated plate 107 is just connected to the inside of one of the feeding pipes 106. At this time, the raw material in one of the feeding pipes 106 can enter the production tank for highly efficient viscous crude oil viscosity reducer. At the same time, use the controller 102 to turn off the motor 104. At this time, the turned-off motor 104 will, under the cooperation of the round rod 105, make the perforated plate 107 stop rotating. At the same time, the stopped rotating perforated plate 107 will also, under the cooperation of the three round plates 204 and the three connecting rods 203, make the three sliders 202 all stop sliding. When the raw material in one of the feeding pipes 106 completely enters the production tank, at this time, use the controller 102 to start the motor 104 until the perforated plate 107 rotates 120 degrees. When the perforated plate 107 finishes rotating, at this time, the inside of the through hole of the perforated plate 107 is just connected to the inside of the other feeding pipe 106. At this time, the raw material in the other feeding pipe 106 can enter the production tank. When the raw material in the other feeding pipe 106 completely enters the production tank, at this time, the feeding operation of the two raw materials is completed.
[0029] Among them, the viscosity reducer composed of humic acid condensate and poly(diallylalkylammonium chloride) has good interfacial participation ability and viscosity reduction effect.
[0030] The controller 102 (PLC controller) and the motor 104 in the present utility model are both prior arts, and their working principles are all public technologies. Their models can be selected according to actual situations and will not be explained in detail here.
[0031] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A feeding device for producing an efficient viscosity reducer for heavy oil, characterized in that, Including: A blanking mechanism (1), on which an auxiliary mechanism (2) is provided; The blanking mechanism (1) includes a cover plate (101), on the top of the cover plate (101), a controller (102) is installed, on the top of the cover plate (101), a housing (103) is provided, on the top of the cover plate (101), a motor (104) is installed, the output end of the motor (104) is installed with a round rod (105), the top of the cover plate (101) is fixedly penetrated by two blanking pipes (106), the bottom of the round rod (105) is fixed with a perforated plate (107), two baffles (108) are fixed inside the housing (103), two feed holes (109) are opened on the inner wall of the housing (103), two discharge holes (110) are opened on the inner wall of the housing (103), and a connecting pipe (111) is fixedly sleeved inside each discharge hole (110).
2. The feeding device for producing the high-efficiency heavy oil viscosity reducer according to claim 1, wherein: The motor (104) is electrically connected to the controller (102), and the bottoms of the two blanking pipes (106) are in contact with the top of the perforated plate (107).
3. The feeding device for producing the high-efficiency heavy oil viscosity reducer according to claim 1, characterized in that: The bottom end of the round rod (105) movably penetrates the top of the cover plate (101), and the inside of each feed hole (109) is respectively communicated with the inside of each discharge hole (110).
4. The blanking device for producing an efficient heavy oil viscosity reducer according to claim 1, characterized in that: The discharge ends of the two connecting pipes (111) are respectively installed with the feed ends of the two blanking pipes (106), and the inner diameters of the two blanking pipes (106) are the same as the inner diameter of the through hole of the perforated plate (107).
5. The feeding device for producing the high-efficiency heavy oil viscosity reducer according to claim 1, characterized in that: The auxiliary mechanism (2) includes a chute (201), and three sliders (202) are slidably connected in the chute (201) at equal intervals.
6. The feeding device for producing the high-efficiency heavy oil viscosity reducer according to claim 5, characterized in that: The bottom of each slider (202) is fixed with a connecting rod (203), and the bottom of each connecting rod (203) is fixed with a round plate (204).
7. The feeding device for producing the high-efficiency heavy oil viscosity reducer according to claim 6, characterized in that: The chute (201) is opened at the bottom of the cover plate (101), the bottom of each round plate (204) is installed with the top of the perforated plate (107), and a plug (3) is provided at the opening of each feed hole (109).