Quantitative filling device for water-based finish paint production
By designing a water-based topcoat filling device that includes a level sensor and automatic capping, the problem of topcoat dripping after filling is solved, and quantitative filling and automatic capping are realized, reducing waste and pollution.
Patent Information
- Application Number
- CN202422223555.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-11
AI Technical Summary
After the filling is completed, the topcoat at the filling port is prone to dripping, resulting in waste and pollution.
A device including a base frame, a filter assembly, a movable assembly, a filling assembly and a cap assembly is designed, and quantitative filling is performed by a liquid level sensor, and the residual topcoat is collected using the first cylinder and a telescopic rod, combining the second cylinder and a pressing plate to achieve automatic capping of the can body to avoid dripping of the topcoat.
It effectively prevents the topcoat from dripping after filling, reduces waste and pollution, and improves production efficiency and equipment cleanliness.
Smart Images

Figure CN223118125U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical direction of filling, and particularly relates to a quantitative filling device for the production of water-based topcoats. Background Technique
[0002] In the formulation design of dip-type water-based antirust paint, the agglomeration characteristics of nanoparticles are utilized, integrating poly-permeability, transformation, and stability. The technology is leading in China, different from the formulation processes of other dip-type paints on the market that only rely on thickeners to adjust viscosity. Its excellent quality and mature process design stand out.
[0003] During the use of the existing quantitative filling device for the production of water-based topcoats, since the tank opening is open, after filling is completed, there will be residues at the filling port. After the storage tank is moved, the topcoat at the filling port will drip onto the ground and equipment, resulting in waste of the topcoat. This phenomenon has become an urgent problem for those in this field to solve. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a quantitative filling device for the production of water-based topcoats for the existing device to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the utility model provides the following technical solution: A quantitative filling device for the production of water-based topcoats, including a chassis, a filtering component, a movable component, a filling component, and a capping component. The filtering component is arranged above the chassis, the movable component is arranged on one side of the filtering component, the filling component is arranged on one side of the movable component, and the capping component is arranged on one side of the movable component.
[0006] The utility model further explains that the filling component includes a movable plate, a filling pump, a connecting pipe, a liquid level sensor, a first cylinder, a residue tank, and a telescopic rod. The movable plate is arranged on one side of the movable component. The movable plate is of an inverted T-shaped structure. The filling pump is arranged above the horizontal plate of the movable plate. An opening for the filling pump to fill is arranged on the movable plate. One end of the connecting pipe is fixedly connected to the filling pump. The liquid level sensor is arranged below the movable plate. The first cylinder is arranged on one side of the movable plate. The residue tank is arranged on one side of the movable plate. The residue tank is fixedly connected to the output end of the first cylinder. The telescopic rod is arranged on one side of the first cylinder.
[0007] The utility model further explains that the capping component includes a vertical plate, a horizontal plate, a second cylinder, and a pressing plate. The vertical plate is arranged on one side of the movable component. The horizontal plate is arranged on one side of the vertical plate. The second cylinder is arranged above the horizontal plate. The pressing plate is fixedly connected to the output end of the second cylinder.
[0008] The present utility model is further described as follows. The movable assembly includes a fixed plate, a threaded rod, a sliding rod, and a motor. The fixed plate is arranged on one side of the filtering assembly. A groove is provided on one side of the fixed plate. The threaded rod is arranged in the groove of the fixed plate. The sliding rod is arranged on one side of the threaded rod. The threaded rod is driven by the motor, and the motor is arranged above the fixed plate.
[0009] The present utility model is further described as follows. The filtering assembly includes a filter, a mounting ring, a support plate, a delivery pipe, a locking plate, and a locking rod. The filter is arranged above the chassis. The mounting ring is arranged at the lower end of the filter. The support plate is arranged below the mounting ring. The delivery pipe is arranged on one side of the filter. The locking plate is arranged outside the filter, and the locking rod is arranged inside the locking plate.
[0010] The present utility model is further described as follows. An installation groove is provided on the chassis, and a roller is rotatably connected in the installation groove. Pulleys are arranged at the four corner positions below the chassis.
[0011] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0012] (1) By providing a residual groove, the tail end of the first cylinder is fixedly connected to the movable plate, the output end is fixedly connected to the residual groove, one end of the telescopic rod is fixedly connected to the movable plate, the other end is fixedly connected to the residual groove, one end of the connecting pipe is communicated with the delivery pipe, and the other end is fixedly connected to the filling pump. During filling, the filling pump extracts and fills the topcoat in the filtering assembly. At the same time, the liquid level sensor quantifies the filled tank. After filling is completed, the first cylinder pushes the residual groove to perform a telescopic movement, so that the residual groove moves below the filling pump to collect the topcoat remaining at the filling pump port, preventing the topcoat from dripping onto the chassis.
[0013] (2) By providing a pressing plate, an opening for the output end of the second cylinder to move is provided on the cross plate. The output end of the second cylinder is fixedly connected to the pressing plate. After the tank is filled, the tank moves below the capping assembly through the roller, and the second cylinder pushes the pressing plate to seal the cover plate and the tank. Description of the Drawings
[0014] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0015] Figure 1 is the overall structural schematic diagram of the present utility model;
[0016] Figure 2 is the structural schematic diagram of the filtering assembly of the present utility model;
[0017] Figure 3 It is a schematic structural diagram of the filling component of the present utility model;
[0018] Figure 4 It is a schematic structural diagram of the capping component of the present utility model.
[0019] In the figure: 1, chassis; 11, rotating roller; 12, pulley; 2, filtering component; 21, filter; 22, mounting ring; 23, support plate; 24, conveying pipe; 25, locking plate; 26, locking rod; 3, movable component; 31, fixing plate; 32, threaded rod; 33, slide bar; 34, motor; 4, filling component; 41, movable plate; 42, filling pump; 43, connecting pipe; 44, liquid level sensor; 45, first cylinder; 46, residue tank; 47, telescopic rod; 5, capping component; 51, vertical plate; 52, horizontal plate; 53, second cylinder; 54, pressing plate. Specific embodiments
[0020] The technical solution of the present utility model will be further described in detail and non - restrictively below in conjunction with the preferred embodiments and their accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.
[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution: a quantitative filling device for water - based topcoat production, including a chassis 1, a filtering component 2, a movable component 3, a filling component 4 and a capping component 5. The filtering component 2 is arranged above the chassis 1, the movable component 3 is arranged on one side of the filtering component 2, the filling component 4 is arranged on one side of the movable component 3, and the capping component 5 is arranged on one side of the movable component 3;
[0022] The filling assembly 4 includes a movable plate 41, a filling pump 42, a connecting pipe 43, a liquid level sensor 44, a first cylinder 45, a residue tank 46 and a telescopic rod 47. The movable plate 41 is arranged on one side of the movable assembly 3. The movable plate 41 has an inverted T-shaped structure. The filling pump 42 is arranged above the transverse plate of the movable plate 41. An opening for the filling pump 42 to fill is arranged on the movable plate 41. One end of the connecting pipe 43 is fixedly connected to the filling pump 42. The liquid level sensor 44 is arranged below the movable plate 41. The first cylinder 45 is arranged on one side of the movable plate 41. The residue tank 46 is arranged on one side of the movable plate 41. The residue tank 46 is fixedly connected to the output end of the first cylinder 45. The telescopic rod 47 is arranged on one side of the first cylinder 45. The tail end of the first cylinder 45 is fixedly connected to the movable plate 41, and the output end is fixedly connected to the residue tank 46. One end of the telescopic rod 47 is fixedly connected to the movable plate 46, and the other end is fixedly connected to the residue tank 46. One end of the connecting pipe 43 is communicated with the conveying pipe 24, and the other end is fixedly connected to the filling pump 42. During filling, the filling pump 42 pumps and fills the topcoat in the filtering assembly 2. At the same time, the liquid level sensor 44 quantifies the can to be filled. After filling is completed, the first cylinder 45 pushes the residue tank 46 to perform a telescopic movement, so that the residue tank 46 moves below the filling pump 42 to collect the topcoat remaining at the filling pump port, preventing the topcoat from dripping onto the chassis 1;
[0023] The capping assembly 5 includes a vertical plate 51, a horizontal plate 52, a second cylinder 53 and a pressing plate 54. The vertical plate 51 is arranged on one side of the movable assembly 3. The horizontal plate 52 is arranged on one side of the vertical plate 51. The second cylinder 53 is arranged above the horizontal plate 52. The pressing plate 54 is fixedly connected to the output end of the second cylinder 53. An opening for the output end of the second cylinder 53 to move is arranged on the horizontal plate 52. The output end of the second cylinder 53 is fixedly connected to the pressing plate 54. After the can is filled, the can moves below the capping assembly 5 through the roller 11, and the second cylinder 53 pushes the pressing plate 54 to seal the cover plate and the can;
[0024] The movable assembly 3 includes a fixed plate 31, a threaded rod 32, a slide rod 33 and a motor 34. The fixed plate 31 is arranged on one side of the filtering assembly 2. A groove is arranged on one side of the fixed plate 31. The threaded rod 32 is arranged in the groove of the fixed plate 31. The slide rod 33 is arranged on one side of the threaded rod 32. The threaded rod 32 is driven by the motor 34, and the motor 34 is arranged above the fixed plate 31;
[0025] The filtering assembly 2 includes a filter 21, a mounting ring 22, a support plate 23, a conveying pipe 24, a locking plate 25 and a locking rod 26. The filter 21 is arranged above the chassis 1. The mounting ring 22 is arranged at the lower end of the filter 21. The support plate 23 is arranged below the mounting ring 22. The conveying pipe 24 is arranged on one side of the filter 21. The locking plate 25 is arranged outside the filter 21. The locking rod 26 is arranged inside the locking plate 25;
[0026] When the user is using, the tail end of the first cylinder 45 is fixedly connected to the movable plate 41, the output end is fixedly connected to the residue tank 46, one end of the telescopic rod 47 is fixedly connected to the movable plate 46, and the other end is fixedly connected to the residue tank 46. One end of the connecting pipe 43 is communicated with the conveying pipe 24, and the other end is fixedly connected to the filling pump 42. During filling, the filling pump 42 pumps and fills the topcoat in the filtering assembly 2. At the same time, the liquid level sensor 44 quantifies the filled tank body. After filling is completed, the first cylinder 45 pushes the residue tank 46 to perform a telescopic movement, so that the residue tank 46 moves below the filling pump 42 to collect the topcoat remaining at the filling pump port, so that the topcoat will not drip onto the chassis 1. An opening for the output end of the second cylinder 53 to move is provided on the cross plate 52. The output end of the second cylinder 53 is fixedly connected to the pressing plate 54. After the tank body is filled, the tank body moves to below the capping assembly 5 through the rotating roller 11, and the second cylinder 53 pushes the pressing plate 54 to seal the cover plate and the tank body.
[0027] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0028] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A quantitative filling device for the production of water-based topcoats, comprising a chassis (1), a filtering component (2), a movable component (3), a filling component (4) and a capping component (5), characterized in that: The filtering component (2) is arranged above the chassis (1), the movable component (3) is arranged on one side of the filtering component (2), the filling component (4) is arranged on one side of the movable component (3), and the capping component (5) is arranged on one side of the movable component (3).
2. The quantitative filling device for the production of water-based topcoat according to claim 1, characterized in that: The filling component (4) includes a movable plate (41), a filling pump (42), a connecting pipe (43), a liquid level sensor (44), a first cylinder (45), a residue tank (46) and a telescopic rod (47). The movable plate (41) is arranged on one side of the movable component (3). The movable plate (41) has an inverted T-shaped structure. The filling pump (42) is arranged above the horizontal plate of the movable plate (41). An opening for the filling pump (42) to fill is provided on the movable plate (41). One end of the connecting pipe (43) is fixedly connected to the filling pump (42). The liquid level sensor (44) is arranged below the movable plate (41). The first cylinder (45) is arranged on one side of the movable plate (41). The residue tank (46) is arranged on one side of the movable plate (41). The residue tank (46) is fixedly connected to the output end of the first cylinder (45). The telescopic rod (47) is arranged on one side of the first cylinder (45).
3. The quantitative filling device for the production of water-based topcoats according to claim 2, characterized in that: The capping component (5) includes a vertical plate (51), a horizontal plate (52), a second cylinder (53) and a pressing plate (54). The vertical plate (51) is arranged on one side of the movable component (3). The horizontal plate (52) is arranged on one side of the vertical plate (51). The second cylinder (53) is arranged above the horizontal plate (52). The pressing plate (54) is fixedly connected to the output end of the second cylinder (53).
4. A quantitative filling device for the production of water-based topcoats according to claim 3, characterized in that: The movable component (3) includes a fixing plate (31), a threaded rod (32), a sliding rod (33) and a motor (34). The fixing plate (31) is arranged on one side of the filtering component (2). A groove is provided on one side of the fixing plate (31). The threaded rod (32) is arranged in the groove of the fixing plate (31). The sliding rod (33) is arranged on one side of the threaded rod (32). The threaded rod (32) is driven by the motor (34). The motor (34) is arranged above the fixing plate (31).
5. A quantitative filling device for the production of an aqueous topcoat according to claim 4, characterized in that: The filtering component (2) includes a filter (21), a mounting ring (22), a support plate (23), a conveying pipe (24), a locking plate (25) and a locking rod (26). The filter (21) is arranged above the chassis (1). The mounting ring (22) is arranged at the lower end of the filter (21). The support plate (23) is arranged below the mounting ring (22). The conveying pipe (24) is arranged on one side of the filter (21). The locking plate (25) is arranged outside the filter (21). The locking rod (26) is arranged inside the locking plate (25).
6. The quantitative filling device for the production of water-based topcoat according to claim 5, characterized in that: An installation groove is provided on the chassis (1), and a roller (11) is rotatably connected in the installation groove. Pulleys (12) are arranged at the four corner positions below the chassis (1).