Sand field slurry dewatering all-in-one machine

By designing an automatic sludge discharge mechanism and vacuum pump to optimize the mud treatment process, the problem of manual sludge removal in the existing technology is solved, and automatic sludge discharge and efficient dehydration are achieved.

CN223118287UActive Publication Date: 2025-07-18SHANDONG JINLONG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422230069.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-18
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing mud dehydration device is labor-intensive and inconvenient when removing the dehydrated sludge, and requires manual operation.

Method used

A sandfield mud dehydration integrated machine is designed, including a dewatering bucket, a sludge discharge mechanism and a collection mechanism. The spiral blades are driven by a motor to automatically promote the sludge discharge, and the dehydration efficiency is improved through a vacuum pump, and the slurry treatment process is optimized in combination with a filter and a sewage pump.

Benefits of technology

The automatic discharge of sludge is achieved, labor intensity is reduced, and dehydration efficiency and practicality are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223118287U_ABST
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Abstract

The utility model relates to the technical field of slurry dewatering, in particular to a sand field slurry dewatering all-in-one machine which can automatically discharge dewatered sludge in a dewatering barrel, facilitates discharging of the sludge, and is low in labor intensity and high in practicability. Comprising a bottom plate, a support and a dewatering box, the dewatering box is fixedly installed at the upper end of the bottom plate through the support, a cavity is formed in the dewatering box, a discharging pipe communicated with the cavity is arranged on the lower portion of the dewatering box, and a valve is arranged on the discharging pipe; the device further comprises a dewatering barrel, a connecting frame, a sealing cover, a water inlet pipe, a sludge discharging mechanism and a collecting mechanism, the dewatering barrel is fixedly installed on the dewatering box through the connecting frame, a cavity is formed in the dewatering barrel, and multiple sets of filtering holes communicated with the cavity are formed in the lower portion of the dewatering barrel.
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Description

Technical Field

[0001] The utility model relates to the technical field of mud dewatering, in particular to a sand yard mud dewatering integrated machine. Background Art

[0002] When making sand in a sand yard, the mined sand materials need to be washed by a sand washer to remove impurities and silt on the surface of the sand and gravel. A large amount of muddy water will be generated during the sand washing process. In order to facilitate the treatment and transportation of the muddy water, it is necessary to first dehydrate the muddy water and then perform the next step of treatment. In the prior art, the utility model patent with the patent application number 202121464308.3 discloses a mud dewatering device for sewage treatment, which mainly consists of a sewage treatment tank, a feed hopper, a mud filter screen, a separation inner tank, a separation outer tank, etc. When in use, the mud is filtered through the filter screen and then introduced into the separation inner tank for centrifugal separation, so that the water in the mud is discharged through the separation inner tank, and the silt remains in the separation inner tank. Then, the sealed door on the separation inner tank is opened, and the dehydrated silt in the separation inner tank can be taken out.

[0003] The inventor believes that the following problems exist in the use process: when it is necessary to take out the dehydrated silt, the staff still needs to manually take out the dehydrated silt in the separation inner tank, which not only has a large labor intensity but also is inconvenient. Therefore, a mud dewatering machine with an automatic silt discharge function is needed. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides a sand yard mud dewatering integrated machine that can automatically discharge the dehydrated silt in the dewatering barrel, facilitating the discharge of silt, having a low labor intensity and high practicability.

[0005] The sand field mud dewatering integrated machine of the utility model includes a bottom plate, a bracket and a dewatering tank. The dewatering tank is fixedly installed at the upper end of the bottom plate through the bracket. A chamber is arranged in the dewatering tank. A discharge pipe communicated with the chamber is arranged at the lower part of the dewatering tank, and a valve is arranged on the discharge pipe. It also includes a dewatering barrel, a connecting frame, a sealing cover, a water inlet pipe, a sludge discharging mechanism and a collecting mechanism. The dewatering barrel is fixedly installed on the dewatering tank through the connecting frame. A cavity is arranged in the dewatering barrel. A plurality of groups of filter holes communicated with the cavity are arranged at the lower part of the dewatering barrel. All the plurality of groups of filter holes are located in the chamber of the dewatering tank. A filter cloth is arranged on the inner side wall of the dewatering barrel. The left end of the dewatering barrel is open. The sealing cover is installed at the opening at the left end of the dewatering barrel through bolts. The sealing cover is located on the left side of the dewatering tank. The sludge discharging mechanism is installed on the dewatering barrel and the dewatering tank. The sludge discharging mechanism has a sludge discharging function. The collecting mechanism is installed on the bottom plate. The collecting mechanism is located below the left end of the dewatering barrel. The water inlet pipe is fixedly installed on the dewatering tank. The lower end of the water inlet pipe is communicated with the cavity of the dewatering barrel. When dewatering the mud after sand washing, the mud is conveyed into the water inlet pipe through an external conveying mechanism. Then the mud enters the cavity of the dewatering barrel through the water inlet pipe. The water in the mud passes through the filter cloth and the filter holes on the dewatering barrel and falls to the lower part of the chamber of the dewatering tank. The sludge in the mud remains in the cavity of the dewatering barrel. When it is necessary to discharge the sludge in the dewatering barrel, stop conveying the mud into the water inlet pipe, open the sealing cover, and then push the sludge in the cavity of the dewatering barrel to the left through the sludge discharging mechanism, so that the sludge automatically falls into the collecting mechanism through the opening at the left end of the dewatering barrel for collection. It can automatically discharge the dehydrated sludge in the dewatering barrel, which is convenient for the discharge of sludge, has low labor intensity and high practicability.

[0006] Preferably, the sludge discharging mechanism includes a motor, a rotating shaft and a spiral blade. The motor is fixedly installed at the right end of the dewatering tank. The rotating shaft is rotatably installed on the dewatering tank and the dewatering barrel. The right end of the rotating shaft is connected with the output end of the motor. The spiral blade is fixedly installed on the rotating shaft. The spiral blade is located in the cavity of the dewatering barrel. When it is necessary to discharge the sludge in the cavity of the dewatering barrel, open the sealing cover, and then turn on the motor. The motor drives the rotating shaft to rotate. The rotating shaft drives the spiral blade to rotate. The rotating spiral blade pushes the sludge in the cavity of the dewatering barrel to the left, and the sludge in the cavity of the dewatering barrel is pushed out through the opening at the left end of the dewatering barrel and then falls into the collecting mechanism for collection. It can automatically discharge the sludge in the cavity of the dewatering barrel, is convenient to use and has high practicability.

[0007] Preferably, the collecting mechanism includes a guide plate and a collecting box. The guide plate is inclined and fixedly installed at the left end of the dewatering tank. Baffles are arranged at the front and rear parts of the guide plate. The guide plate is located below the dewatering barrel. The collecting box is placed on the bottom plate. The collecting box is located below the guide plate. When the sludge is discharged from the left end of the dewatering barrel, the sludge slides into the collecting box through the guide plate for collection. It is convenient for the collection of sludge.

[0008] Preferably, it further includes a vacuum pump and an exhaust pipe. The vacuum pump is fixedly installed at the upper end of the dewatering tank. The input end of the vacuum pump communicates with the upper part of the chamber of the dewatering tank, and an exhaust pipe is provided at the output end of the vacuum pump. When dewatering the slurry in the dewatering bucket, the vacuum pump is turned on to reduce the pressure in the chamber of the dewatering tank, promoting the discharge of water in the cavity of the dewatering bucket and improving the dewatering efficiency of the slurry. When it is necessary to discharge the water in the chamber of the dewatering tank, the valve on the discharge pipe is opened, and the water in the lower part of the chamber of the dewatering tank can be discharged through the discharge pipe.

[0009] Preferably, it further includes a filter screen, which is fixedly installed on the water inlet pipe. Through the above setting, the slurry entering the water inlet pipe first passes through the filtration of the filter screen, and the large-particle solid impurities in the slurry are filtered out by the filter screen, avoiding the blockage of the filter holes on the dewatering bucket by the large-particle solid impurities.

[0010] Preferably, it further includes a sewage pump, an input pipe, an output pipe and an observation window. The sewage pump is fixedly installed on the dewatering tank. The input end of the sewage pump communicates with the lower part of the chamber of the dewatering tank through the input pipe, and the output end of the sewage pump communicates with the water inlet pipe through the output pipe. An observation window is provided at the lower part of the dewatering tank. When it is observed through the observation window that the sludge content in the water in the lower part of the chamber of the dewatering tank is relatively high, the output pipe is opened, and the water in the lower part of the chamber of the dewatering tank can enter the dewatering bucket again through the input pipe, the sewage pump, the output pipe and the water inlet pipe for dewatering and filtration, reducing the sludge content in the water.

[0011] Preferably, a handle is provided on the sealing cover. Through the above setting, it is convenient for the staff to pick up and place the sealing cover.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The dehydrated sludge can be automatically discharged in the dewatering bucket, which facilitates the discharge of the sludge, has a low labor intensity and high practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the first axonometric structural schematic diagram of the present utility model;

[0014] Figure 2 is the second axonometric structural schematic diagram of the present utility model;

[0015] Figure 3 is the sectional structural schematic diagram of the present utility model;

[0016] Figure 4 is the structural schematic diagram of the dewatering bucket, the sealing cover and the connecting frame, etc.;

[0017] Figure 5 is the sectional structural schematic diagram of the dewatering bucket.

[0018] Reference numerals in the drawings: 1, bottom plate; 2, support; 3, dewatering tank; 4, dewatering barrel; 5, connecting frame; 6, sealing cover; 7, water inlet pipe; 8, motor; 9, rotating shaft; 10, spiral blade; 11, deflector; 12, collection tank; 13, vacuum pump; 14, exhaust pipe; 15, filter screen; 16, sewage pump; 17, input pipe; 18, output pipe; 19, observation window. Detailed implementation mode

[0019] For the convenience of understanding the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive. Embodiment 1

[0020] As Figures 1 to 5 , the sand field mud dewatering integrated machine of the present invention includes a bottom plate 1, a support 2, a dewatering tank 3, a dewatering barrel 4, a connecting frame 5, a sealing cover 6, a water inlet pipe 7, a sludge discharging mechanism and a collection mechanism. The dewatering tank 3 is fixedly installed on the upper end of the bottom plate 1 through the support 2. A chamber is provided in the dewatering tank 3. A discharge pipe communicating with the chamber is provided at the lower part of the dewatering tank 3. A valve is provided on the discharge pipe. The dewatering barrel 4 is fixedly installed on the dewatering tank 3 through the connecting frame 5. A cavity is provided in the dewatering barrel 4. Multiple groups of filter holes communicating with the cavity are provided at the lower part of the dewatering barrel 4. The multiple groups of filter holes are all located in the chamber of the dewatering tank 3. A filter cloth is provided on the inner side wall of the dewatering barrel 4. The left end of the dewatering barrel 4 is an opening. The sealing cover 6 is installed at the opening at the left end of the dewatering barrel 4 through bolts. The sealing cover 6 is located on the left side of the dewatering tank 3. The sludge discharging mechanism is installed on the dewatering barrel 4 and the dewatering tank 3 and has a sludge discharging function. The collection mechanism is installed on the bottom plate 1 and is located below the left end of the dewatering barrel 4. The water inlet pipe 7 is fixedly installed on the dewatering tank 3. The lower end of the water inlet pipe 7 communicates with the cavity of the dewatering barrel 4. When dewatering the mud after sand washing, the mud is transported to the water inlet pipe 7 through an external conveying mechanism, and then the mud enters the cavity of the dewatering barrel 4 through the water inlet pipe 7. The water in the mud passes through the filter cloth and filter holes on the dewatering barrel 4 and falls to the lower part of the chamber of the dewatering tank 3. The sludge in the mud remains in the cavity of the dewatering barrel 4. When it is necessary to discharge the sludge in the dewatering barrel 4, stop transporting the mud to the water inlet pipe 7, open the sealing cover 6, and then push the sludge in the cavity of the dewatering barrel 4 to the left through the sludge discharging mechanism, so that the sludge automatically falls into the collection mechanism through the opening at the left end of the dewatering barrel 4 for collection; it can automatically discharge the dehydrated sludge in the dewatering barrel 4, facilitating the discharge of the sludge, with low labor intensity and high practicability.

[0021] As Figure 4 and Figure 5, The sludge discharging mechanism includes a motor 8, a rotating shaft 9 and a spiral blade 10. The motor 8 is fixedly installed at the right end of the dewatering tank 3. The rotating shaft 9 is rotatably installed on the dewatering tank 3 and the dewatering barrel 4. The right end of the rotating shaft 9 is connected to the output end of the motor 8. The spiral blade 10 is fixedly installed on the rotating shaft 9. The spiral blade 10 is located in the cavity of the dewatering barrel 4. When it is necessary to discharge the sludge in the cavity of the dewatering barrel 4, open the sealing cover 6, and then turn on the motor 8. The motor 8 drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the spiral blade 10 to rotate. The rotating spiral blade 10 pushes the sludge in the cavity of the dewatering barrel 4 to the left. After the sludge in the cavity of the dewatering barrel 4 is pushed out through the opening at the left end of the dewatering barrel 4, it falls into the collection mechanism for collection. It can automatically discharge the sludge in the cavity of the dewatering barrel 4, is convenient to use, and has high practicability.

[0022] As Figure 3 , The collection mechanism includes a deflector 11 and a collection box 12. The deflector 11 is fixedly installed obliquely at the left end of the dewatering tank 3. Baffles are arranged at both the front and rear parts of the deflector 11. The deflector 11 is located below the dewatering barrel 4. The collection box 12 is placed on the bottom plate 1. The collection box 12 is located below the deflector 11. When the sludge is discharged from the left end of the dewatering barrel 4, the sludge slides down through the deflector 11 into the collection box 12 for collection. It is convenient to collect the sludge.

[0023] As Figure 1 , The vacuum pump 13 is fixedly installed at the upper end of the dewatering tank 3. The input end of the vacuum pump 13 is communicated with the upper part of the cavity of the dewatering tank 3. The output end of the vacuum pump 13 is provided with an exhaust pipe 14. When dewatering the slurry in the dewatering barrel 4, turn on the vacuum pump 13 to reduce the pressure in the cavity of the dewatering tank 3, promote the discharge of water in the cavity of the dewatering barrel 4, and improve the dewatering efficiency of the slurry. When it is necessary to discharge the water in the cavity of the dewatering tank 3, open the valve on the discharge pipe to discharge the water at the lower part of the cavity of the dewatering tank 3 through the discharge pipe.

[0024] The filter screen 15 is fixedly installed on the water inlet pipe 7. Through the above settings, the slurry entering the water inlet pipe 7 first passes through the filtration of the filter screen 15, and the large particle solid impurities in the slurry are filtered out through the filter screen 15, avoiding the blockage of the filter holes on the dewatering barrel 4 by the large particle solid impurities. A handle is provided on the sealing cover 6. Embodiment 2

[0025] As Figure 1, on the basis of Embodiment 1, a sewage pump 16, an input pipe 17, an output pipe 18 and an observation window 19 are additionally provided. The sewage pump 16 is fixedly installed on the dehydration tank 3. The input end of the sewage pump 16 is communicated with the lower part of the chamber of the dehydration tank 3 through the input pipe 17. The output end of the sewage pump 16 is communicated with the water inlet pipe 7 through the output pipe 18. An observation window 19 is arranged at the lower part of the dehydration tank 3. When it is observed through the observation window 19 that the sludge content in the water at the lower part of the chamber of the dehydration tank 3 is still relatively high, the output pipe 18 is opened, so that the water at the lower part of the chamber of the dehydration tank 3 enters the dehydration barrel 4 again through the input pipe 17, the sewage pump 16, the output pipe 18 and the water inlet pipe 7 for dehydration and filtration, thereby reducing the sludge content in the water.

[0026] The dehydration barrel 4, the motor 8, the spiral blade 10, the vacuum pump 13, the filter screen 15, the sewage pump 16 and the observation window 19 of the sand field mud dewatering integrated machine of the present utility model are all purchased on the market. Those skilled in the industry only need to install and operate according to the attached operation manuals, without the need for those skilled in the art to make creative efforts.

[0027] The above are only the preferred embodiments of the present utility model. It should be noted that for those ordinary technical personnel in the technical field of the present utility model, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A sand field mud dewatering integrated machine, comprising a bottom plate (1), a bracket (2) and a dewatering tank (3). The dewatering tank (3) is fixedly installed at the upper end of the bottom plate (1) through the bracket (2). A chamber is arranged inside the dewatering tank (3). A discharge pipe communicated with the chamber is arranged at the lower part of the dewatering tank (3), and a valve is arranged on the discharge pipe; It is characterized in that, It further includes a dewatering barrel (4), a connecting frame (5), a sealing cover (6), a water inlet pipe (7), a sludge discharging mechanism and a collecting mechanism. The dewatering barrel (4) is fixedly installed on the dewatering tank (3) through the connecting frame (5). A cavity is arranged inside the dewatering barrel (4). Multiple groups of filter holes communicating with the cavity are arranged at the lower part of the dewatering barrel (4). All the multiple groups of filter holes are located inside the chamber of the dewatering tank (3). A filter cloth is arranged on the inner side wall of the dewatering barrel (4). The left end of the dewatering barrel (4) is open. The sealing cover (6) is installed at the opening at the left end of the dewatering barrel (4) through bolts. The sealing cover (6) is located on the left side of the dewatering tank (3). The sludge discharging mechanism is installed on the dewatering barrel (4) and the dewatering tank (3), and the sludge discharging mechanism has the function of discharging sludge. The collecting mechanism is installed on the bottom plate (1), and the collecting mechanism is located below the left end of the dewatering barrel (4). The water inlet pipe (7) is fixedly installed on the dewatering tank (3), and the lower end of the water inlet pipe (7) communicates with the cavity of the dewatering barrel (4).

2. The integrated sand yard mud dewatering machine according to claim 1, wherein The sludge discharging mechanism includes a motor (8), a rotating shaft (9) and a spiral blade (10). The motor (8) is fixedly installed at the right end of the dewatering tank (3). The rotating shaft (9) is rotatably installed on the dewatering tank (3) and the dewatering barrel (4). The right end of the rotating shaft (9) is connected to the output end of the motor (8). The spiral blade (10) is fixedly installed on the rotating shaft (9), and the spiral blade (10) is located inside the cavity of the dewatering barrel (4).

3. The integrated sand field mud dewatering machine according to claim 1, characterized in that, The collecting mechanism includes a guide plate (11) and a collecting box (12). The guide plate (11) is obliquely and fixedly installed at the left end of the dewatering tank (3). Baffles are arranged at the front and rear parts of the guide plate (11). The guide plate (11) is located below the dewatering barrel (4). The collecting box (12) is placed on the bottom plate (1), and the collecting box (12) is located below the guide plate (11).

4. The integrated sand field mud dewatering machine according to claim 1, characterized in that, It further includes a vacuum pump (13) and an exhaust pipe (14). The vacuum pump (13) is fixedly installed at the upper end of the dewatering tank (3). The input end of the vacuum pump (13) communicates with the upper part of the chamber of the dewatering tank (3). An exhaust pipe (14) is arranged at the output end of the vacuum pump (13).

5. A sand field mud dewatering integrated machine according to claim 1, characterized in that, It further includes a filter screen (15), and the filter screen (15) is fixedly installed on the water inlet pipe (7).

6. The integrated machine for dewatering sand field mud according to claim 1, wherein It further includes a sewage pump (16), an input pipe (17), an output pipe (18) and an observation window (19). The sewage pump (16) is fixedly installed on the dewatering tank (3). The input end of the sewage pump (16) communicates with the lower part of the chamber of the dewatering tank (3) through the input pipe (17). The output end of the sewage pump (16) communicates with the water inlet pipe (7) through the output pipe (18). An observation window (19) is arranged at the lower part of the dewatering tank (3).

7. The integrated sand field mud dewatering machine according to claim 1, characterized in that, A handle is arranged on the sealing cover (6).

Citation Information

Patent Citations

  • Slurry dehydration device for sewage treatment

    CN215517126U