Conductive agent dispersibility testing device

By designing a conductive agent dispersion test device with sealed ceiling and multi-group dispersion test head, the problem of insufficient sealing and accuracy in traditional testing methods is solved, and efficient and accurate evaluation of the conductive agent dispersion is achieved.

CN223122791UActive Publication Date: 2025-07-18广东嘉尚新能源材料有限公司
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Patent Information

Application Number
CN202421633989.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The traditional conductive agent dispersion testing method has shortcomings in terms of enclosure and accuracy. External factors affect the test results, and the traditional device has a large error.

Method used

A conductive agent dispersion test device including a sealed ceiling and a multi-group dispersion test head is designed. The stirring blade is driven by a stirring and dispersing, and automatic lifting is achieved through the lifting cylinder, and comprehensive monitoring is carried out in combination with the multi-angle test head.

Benefits of technology

It provides a closed and stable testing environment, improves the accuracy and reliability of testing, simplifies operating procedures, and improves testing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223122791U_ABST
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Abstract

The utility model relates to the technical field of testing equipment, in particular to a conductive agent dispersity testing device which comprises a testing cylinder used for testing dispersity of a conductive agent, and a workbench is arranged at the bottom of the testing cylinder. The top of the testing cylinder is of an opening structure, and a sealing top cover is installed at the top opening. According to the conductive agent dispersivity testing device, a closed and stable testing environment is provided for a conductive agent dispersivity test through the arranged testing cylinder, the influence of external factors on a testing result is effectively avoided, the testing accuracy and reliability are ensured, and the stirring motor in the center of the top face of the sealing top cover serves as a power source of the testing device; the stirring blades are driven to work through high-speed rotation, the conductive agent is fully stirred and dispersed, the dispersion performance of the conductive agent can be accurately evaluated, the dispersion state of the conductive agent in the stirring process can be monitored in a multi-angle and multi-layer mode through the dispersion testing heads which are evenly and annularly arranged at equal intervals on the edge of the bottom face of the sealing top cover, and the dispersion performance of the conductive agent can be accurately evaluated. And the test comprehensiveness and accuracy are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing equipment, in particular to a conductive agent dispersion testing device. Background Art

[0002] With the rapid development of the new energy industry, conductive agents are increasingly widely used in fields such as batteries and electronic materials. As one of the key factors affecting the performance of conductive agents, the dispersion of conductive agents is directly related to the conductive efficiency, cycle stability and overall performance of products. In traditional conductive agent dispersion testing methods, there are the following defects: unstable testing environment: traditional testing methods often cannot provide a closed and stable testing environment, resulting in interference from external factors (such as temperature, humidity, air flow, etc.) on the test results, reducing the accuracy and reliability of the test. Most traditional testing devices have a single testing head, with a large error. Content of the Utility Model

[0003] The purpose of the utility model is to provide a conductive agent dispersion testing device to solve the problems of poor sealing effect and large error in the existing conductive agent dispersion testing mentioned in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A conductive agent dispersion testing device includes a testing cylinder for testing the dispersion of conductive agents, and a workbench is arranged at the bottom of the testing cylinder;

[0006] The top of the testing cylinder is an open structure, and a sealing top cover is installed at the top opening. A stirring motor is installed at the center of the top surface of the sealing top cover, and a number of uniformly and equidistantly arranged dispersion testing heads are installed at the edge of the bottom surface of the sealing top cover in a ring shape. The output shaft of the stirring motor is connected with a stirring blade;

[0007] A vertical frame is installed on one side of the top surface of the workbench, a horizontal frame parallel to the bottom surface of the workbench is installed on the top surface of the vertical frame, a lifting cylinder is installed on the horizontal frame, and the piston rod of the lifting cylinder is connected to the top of the stirring motor.

[0008] Preferably, the bottom area of the sealing top cover is larger than the opening size of the testing cylinder.

[0009] Preferably, a sealing gasket is arranged on the bottom surface of the sealing top cover. The sealing gasket is made of rubber material and has a thickness of 2 - 4 mm.

[0010] Preferably, the stirring motor is embedded in the center of the bottom surface of the piston rod.

[0011] Preferably, a homogeneous dispersion tester is installed on the top surface of the sealing top cover, and each dispersion test head is connected to the homogeneous dispersion tester.

[0012] Preferably, the number of the dispersion test heads is 2 - 5 groups.

[0013] Preferably, a shock - absorbing washer is installed at the bottom of the workbench, and the shock - absorbing washer is made of silica gel material with a thickness of 2 - 4 mm.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. In this conductive agent dispersion test device, through the provided test cylinder, a closed and stable test environment is provided for the dispersion test of the conductive agent, effectively avoiding the influence of external factors on the test results, ensuring the accuracy and reliability of the test. The stirring motor at the center of the top surface of the sealing top cover, as the power source of the test device, drives the stirring blade to work through its high - speed rotation, realizing the full stirring and dispersion of the conductive agent, which helps to accurately evaluate the dispersion performance of the conductive agent. The dispersion test heads evenly arranged at equal intervals in a ring shape along the bottom edge of the sealing top cover can monitor the dispersion state of the conductive agent during the stirring process from multiple angles and multiple levels, improving the comprehensiveness and precision of the test. The application of the lifting cylinder and its piston rod realizes the automatic lifting function of the stirring motor and the stirring blade, not only simplifying the test operation process but also improving the test efficiency.

[0016] 2. In this conductive agent dispersion test device, the stirring motor is embedded in the center of the bottom surface of the piston rod, enabling the stirring motor to be stably fixed on the piston rod of the lifting cylinder and move along with the lifting and lowering of the piston rod, thereby realizing the precise control of the height of the stirring blade.

[0017] 3. In this conductive agent dispersion test device, the number of the dispersion test heads is multiple groups, which not only ensures the comprehensiveness of the test but also avoids the complexity and cost increase brought by too many test heads. By reasonably setting the number of test heads, the dispersion performance of the conductive agent in different regions and at different angles can be effectively monitored, improving the accuracy and reliability of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are further explained in detail together with the embodiments of the present utility model, but do not constitute a limitation to the present utility model.

[0019] Figure 1 is the structural schematic diagram of the present utility model;

[0020] Figure 2 is the first cross - sectional structural schematic diagram of the present utility model;

[0021] Figure 3 This is the second cross-sectional structure schematic diagram of the present utility model.

[0022] The meanings of the reference numerals in the figure are as follows:

[0023] 10. Test cylinder; 11. Sealing top cover; 12. Stirring motor; 13. Dispersibility test head; 14. Stirring blade;

[0024] 20. Workbench; 21. Vertical frame; 22. Horizontal frame;

[0025] 30. Lifting cylinder; 31. Piston rod;

[0026] 40. Homogeneous dispersion tester. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model and the accompanying drawings of the specification. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0029] A conductive agent dispersibility test device, such as Figures 1 - 3As shown in the figure, it includes a test cylinder 10 for testing the dispersibility of conductive agents. A workbench 20 is provided at the bottom of the test cylinder 10. The top of the test cylinder 10 is an open structure, and a sealed top cover 11 is installed at the top opening. A stirring motor 12 is installed at the center of the top surface of the sealed top cover 11. A number of dispersibility test heads 13 are evenly arranged at equal intervals in a circular pattern at the edge of the bottom surface of the sealed top cover 11. The output shaft of the stirring motor 12 is connected to a stirring blade 14. On one side of the top surface of the workbench 20, a vertical frame 21 is installed. A horizontal frame 22 parallel to the bottom surface of the workbench 20 is installed on the top surface of the vertical frame 21. A lifting cylinder 30 is installed on the horizontal frame 22. The piston rod 31 of the lifting cylinder 30 is connected to the top of the stirring motor 12. By providing the test cylinder 10, a closed and stable test environment is provided for the dispersibility test of conductive agents, effectively avoiding the influence of external factors on the test results and ensuring the accuracy and reliability of the test. The stirring motor 12 at the center of the top surface of the sealed top cover 11, as the power source of the test device, drives the stirring blade 14 to work through its high-speed rotation, realizing the full stirring and dispersion of the conductive agent, which helps to accurately evaluate the dispersion performance of the conductive agent. The dispersibility test heads 13 evenly arranged at equal intervals in a circular pattern at the edge of the bottom surface of the sealed top cover 11 can monitor the dispersion state of the conductive agent during the stirring process from multiple angles and at multiple levels, improving the comprehensiveness and accuracy of the test. The application of the lifting cylinder 30 and its piston rod 31 realizes the automatic lifting function of the stirring motor 12 and the stirring blade 14, not only simplifying the test operation process but also improving the test efficiency.

[0030] It should be noted that the bottom area of the sealed top cover 11 is larger than the opening size of the test cylinder 10, so that the sealed top cover 11 can completely cover and press the opening of the test cylinder 10, effectively preventing the leakage of conductive agents or the entry of external impurities during the test.

[0031] Furthermore, a sealing gasket is provided on the bottom surface of the sealed top cover 11. The sealing gasket is made of rubber material and has a thickness of 2 - 4 mm, improving the sealing effect of the device.

[0032] Among them, the stirring motor 12 is embedded in the center of the bottom surface of the piston rod 31, so that the stirring motor 12 can be stably fixed on the piston rod of the lifting cylinder 30 and move with the lifting of the piston rod, thereby realizing the precise control of the height of the stirring blade 14.

[0033] Specifically, a homogenizing and dispersing tester 40 is installed on the top surface of the sealed top cover 11. Each group of dispersibility test heads 13 is connected to the homogenizing and dispersing tester 40, enabling the dispersibility test heads 13 to transmit the collected data to the homogenizing and dispersing tester 40 for processing and analysis in real time, thereby realizing the precise evaluation and monitoring of the dispersion performance of the conductive agent. The integration of the homogenizing and dispersing tester 40 improves the automation level and data processing efficiency of the test.

[0034] It should be noted that the number of the dispersion test heads 13 is 2 - 5 groups, which not only ensures the comprehensiveness of the test, but also avoids the complexity and increased cost brought by excessive test heads. By reasonably setting the number of the test heads, the dispersion performance of the conductive agent in different regions and at different angles can be effectively monitored, and the accuracy and reliability of the test can be improved.

[0035] In addition, shock-absorbing washers are installed at the bottom of the workbench 20. The shock-absorbing washers are made of silica gel material and have a thickness of 2 - 4 mm, which can effectively reduce the vibration and noise generated during the operation of the equipment, and protect the workbench 20 and the test equipment thereon from damage.

[0036] The working principle of this conductive agent dispersion test device:

[0037] (1) Place the test cylinder 10 stably on the workbench 20 to ensure that the test cylinder 10 is stable and without shaking, and pour an appropriate amount of conductive agent into the test cylinder 10.

[0038] (2) Install the sealing top cover 11 at the top opening of the test cylinder 10, start the stirring motor 12, and drive the stirring blade 14 to start rotating through its output shaft. The stirring blade 14 initially stirs the conductive agent in the test cylinder 10 to break the original agglomerated state of the conductive agent.

[0039] (3) Start the lifting cylinder 30, and drive the stirring motor 12 and the stirring blade 14 to move up and down through the piston rod 31. During the test, the height of the stirring motor 12 can be adjusted as needed to achieve the best stirring effect and test position.

[0040] (4) Under the continuous drive of the stirring motor 12, the stirring blade 14 fully stirs and disperses the conductive agent. At the same time, the dispersion test head 13 real-time monitors the dispersion state of the conductive agent, collects relevant data, and transmits it to the homogeneous dispersion tester 40 for subsequent analysis and evaluation.

[0041] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A conductive agent dispersibility testing device, comprising a testing cylinder (10) for testing the dispersibility of a conductive agent, characterized in that: A workbench (20) is provided at the bottom of the test cylinder (10); The top of the test cylinder (10) is of an open structure, and a sealing top cover (11) is installed at the top opening. A stirring motor (12) is installed at the center of the top surface of the sealing top cover (11). A number of dispersibility test heads (13) are evenly arranged at equal intervals in a circular arrangement at the edge of the bottom surface of the sealing top cover (11). The output shaft of the stirring motor (12) is connected to a stirring blade (14); On one side of the top surface of the workbench (20), a vertical frame (21) is installed. On the top surface of the vertical frame (21), a horizontal frame (22) parallel to the bottom surface of the workbench (20) is installed. A lifting cylinder (30) is installed on the horizontal frame (22), and the piston rod (31) of the lifting cylinder (30) is connected to the top of the stirring motor (12).

2. The conductive agent dispersibility testing device according to claim 1, wherein: The bottom area of the sealing top cover (11) is larger than the opening size of the test cylinder (10).

3. The conductive agent dispersibility testing device according to claim 1, wherein: A sealing gasket is provided on the bottom surface of the sealing top cover (11). The sealing gasket is made of rubber material and has a thickness of 2 - 4 mm.

4. The conductive agent dispersibility testing device according to claim 1, wherein: The stirring motor (12) is embedded at the center of the bottom surface of the piston rod (31).

5. The conductive agent dispersion test device according to claim 1, wherein: A homogeneous dispersion tester (40) is installed on the top surface of the sealing top cover (11). Each group of dispersibility test heads (13) is connected to the homogeneous dispersion tester (40).

6. The conductive agent dispersibility testing device according to claim 5, characterized in that: The number of the dispersibility test heads (13) is 2 - 5 groups.

7. The conductive agent dispersibility testing device according to claim 1, characterized in that: A shock-absorbing gasket is installed at the bottom of the workbench (20). The shock-absorbing gasket is made of silica gel material and has a thickness of 2 - 4 mm.