Wave soldering jig facilitating replacement of carrier plate
The rotating rod and limiting plate structures are used to facilitate disassembly and install the carrier plate. Combined with the press plate and the compression spring fixing processed parts, the positioning accuracy and fixing problems caused by snap wear are solved, and the working efficiency and welding quality of the wave welding fixture are improved.
Patent Information
- Application Number
- CN202422364017.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing wave soldering fixtures are installed and removed by snapping. After multiple replacements, the snaps are worn or loose, which affects the repeated positioning accuracy and welding quality of the carrier plate, and cannot effectively fix the processing parts, reducing working efficiency.
The rotating rod and limiting plate structure is designed for disassembly, installation and fixing of the carrier plate, and fixing the processing parts through the press plate and compression spring to improve the accuracy and stability of the carrier plate replacement.
It realizes convenient replacement and stable installation of carrier plates, and improves the working efficiency and welding quality of wave soldering fixtures.
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Figure CN223125088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wave soldering jigs, in particular to a wave soldering jig which is convenient for replacing a carrier board. Background Art
[0002] Wave soldering fixture is a PCB fixture used for SMT processing. It is suitable for various PCB boards with SMD components on the solder side of the plug-in material. It is a new type of fixture designed to ensure that during the wave soldering process, the soldering surface of the PCB board can directly contact with the high-temperature liquid tin, so as to achieve the purpose of soldering.
[0003] During the use of existing wave soldering jigs, the carrier board installed on the wave soldering jig may age or be damaged due to factors such as frequent use, high temperature environment or mechanical stress. The aged carrier board may affect the fixing effect of components and cause the welding efficiency of the wave soldering jig to be reduced.
[0004] In order to overcome the above-mentioned defects, the prior art (application number: 201621439965.1, Chinese patent with application date of 2016.12.24) discloses an automatically detachable wave soldering fixture, which is fixedly installed by a snap-fit method and can be cooperated with automated equipment, such as a robot kit, to achieve the effect of automatic disassembly, thereby greatly improving work efficiency.
[0005] Although the existing technology can solve the problem of automatic disassembly of the wave soldering jig, since the wave soldering jig is installed and disassembled by means of buckles, the carrier board can be replaced. However, after the carrier board is replaced many times, the wear or loosening of the buckles may affect the repeated positioning accuracy of the carrier board, thereby affecting the welding quality, resulting in poor replacement of the carrier board, and the replaced carrier board cannot be fixed, and the workpiece cannot be fixed, thereby reducing the working efficiency of the wave soldering jig.
[0006] Therefore, we proposed a wave soldering fixture that is easy to replace the carrier board to solve the above problems. Utility Model Content
[0007] The utility model aims to provide a wave soldering jig for facilitating replacement of carrier boards, so as to solve the problem raised in the above background technology that a wave soldering jig currently on the market for facilitating replacement of carrier boards can be installed and disassembled by means of buckles during use, so that the carrier boards can be replaced. However, after the carrier boards are replaced many times, the repeat positioning accuracy of the carrier boards may be affected due to wear or looseness of the buckles, thereby affecting the welding quality, resulting in poor replacement of the carrier boards, and the inability to fix the replaced carrier boards and the workpieces, thereby reducing the working efficiency of the wave soldering jig.
[0008] To achieve the above object, the present utility model provides the following technical solutions: A wave soldering fixture for facilitating the replacement of a carrier board, including a wave soldering fixture body, wherein a carrier board body is sleeved inside the wave soldering fixture body, a workpiece is arranged on the top of the carrier board body, and fixing cylinders are fixedly installed at the tops of both sides of the wave soldering fixture body;
[0009] It further includes: Three grooves are opened inside the fixing cylinder, a pressing plate is sleeved on the outer wall of the fixing cylinder, and a protective pad is fixedly connected to the bottom of the right side of the pressing plate;
[0010] Supporting cylinders are fixedly installed at the tops of the front and rear sides of the wave soldering fixture body, a strong spring is fixedly installed on the inner bottom wall of the supporting cylinder, the top of the strong spring is fixedly connected to a sliding plate, a telescopic rod is fixedly installed on the top of the sliding plate and the end of the telescopic rod penetrates through the supporting cylinder, and a limiting plate is fixedly installed on the top of the telescopic rod.
[0011] As a preferred technical solution of the present application, a fixing rod is fixedly connected inside the fixing cylinder, a compression spring is sleeved on the outer wall of the fixing rod, a moving ring plate is sleeved on the outer wall of the fixing rod at the top of the compression spring, three connecting plates are fixedly installed on the outer wall of the moving ring plate, and the ends of the connecting plates penetrate through the grooves, an activity sleeve is fixedly installed on the outer side of the connecting plates and the activity sleeve is sleeved on the outer wall of the fixing cylinder, connecting rods are rotatably connected to the bottoms of both sides of the activity sleeve, and the bottoms of the connecting rods are fixedly connected to the pressing plate.
[0012] As a preferred technical solution of the present application, a through hole is opened inside the limiting plate, a pulling plate is fixedly connected to the top of the limiting plate, a rotating rod is fixedly installed on the top of the telescopic rod and the top end of the rotating rod penetrates through the through hole, and by manually rotating the limiting plate outwards by the staff, the limiting plate drives the rotating rod to rotate in the corresponding through hole.
[0013] As a preferred technical solution of the present application, both ends of the compression spring are fixedly connected to the fixing rod and the moving ring plate, and the moving ring plate is movably connected to the fixing rod and the fixing cylinder. The resilience of the compression spring drives the connecting plate connected to the moving ring plate to move downwards through the corresponding groove.
[0014] As a preferred technical solution of the present application, the connecting plate is movably connected to the groove, the connecting plate is in close fit with the activity sleeve, and the activity sleeve and the pressing plate are movably connected to the fixing cylinder. By the connecting plate connected to the moving ring plate moving downwards through the corresponding groove, the three connecting plates simultaneously drive the connecting rod and the pressing plate connected to the activity sleeve to move downwards.
[0015] As a preferred technical solution of the present application, the pressing plate is fixedly connected to the connecting rod, and the connecting rod is rotatably connected to the movable sleeve. By rotating the pressing plate inward, the pressing plate drives the connecting rod to rotate within the movable sleeve, so that the pressing plate drives the protective pad to be located on the workpiece.
[0016] As a preferred technical solution of the present application, the rotating rod is rotatably connected to the through hole, and the through hole and the limiting plate are integrally provided. By driving the rotating rod to rotate within the corresponding through hole by the limiting plate, each limiting plate rotates outward to disengage from the carrier plate body.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] For this wave soldering jig that facilitates the replacement of the carrier plate, by providing a rotating rod, the carrier plate body can be disassembled and replaced, and a limiting plate is provided to install and fix the replaced carrier plate. Moreover, a pressing plate and a compression spring are provided to fix the workpiece, improving the working efficiency of the wave soldering jig. The specific content is as follows:
[0019] 1. A rotating rod is provided. By manually rotating the limiting plate outward, the limiting plate drives the rotating rod to rotate within the corresponding through hole, so that the limiting plate rotates outward to disengage from the carrier plate body, and the carrier plate body can be disassembled and replaced;
[0020] Furthermore, a limiting plate is provided. By rotating the limiting plate inward above the carrier plate body, the resilience of the strong spring drives the telescopic rod connected to the sliding plate to move downward, so that the telescopic rod drives the limiting plate to move downward and fit on the carrier plate body for fixation, and the replaced carrier plate can be installed and fixed;
[0021] 2. A pressing plate and a compression spring are provided. Through the mutual cooperation of the pressing plate, connecting rod, movable sleeve, pressing plate, protective pad, compression spring, movable ring plate, connecting plate, groove, movable sleeve and telescopic rod, the connected protective pad fits on the workpiece, and the workpiece can be fixed, improving the working efficiency of the wave soldering jig. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the main structure of the present utility model;
[0023] Figure 2 It is a schematic diagram of a partial structure of the wave soldering jig body of the present utility model;
[0024] Figure 3 It is a schematic diagram of the disassembled structure of the wave soldering jig body, carrier plate body and workpiece of the present utility model;
[0025] Figure 4 It is a schematic diagram of a partial structure of the fixed cylinder and pressing plate of the present utility model;
[0026] Figure 5 This is a schematic cross-sectional structure diagram of the fixing cylinder of the present utility model;
[0027] Figure 6 This is a schematic partial structure diagram of the support cylinder and the limit plate of the present utility model;
[0028] Figure 7 For the present utility model Figure 6 The enlarged structure diagram at position A in it.
[0029] In the figure: 1. Wave soldering fixture body; 2. Carrier plate body; 3. Workpiece; 4. Fixing cylinder; 5. Groove; 6. Fixing rod; 7. Compression spring; 8. Movable ring plate; 9. Connecting plate; 10. Movable sleeve; 11. Connecting rod; 12. Pressure plate; 13. Protective pad; 14. Support cylinder; 15. Strong spring; 16. Slide plate; 17. Telescopic rod; 18. Rotating rod; 19. Through hole; 20. Limit plate; 21. Pulling plate. Specific implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to Figures 1-7 , the present utility model provides the following technical solutions:
[0032] Embodiment 1: To solve the problem that when a wave soldering fixture for facilitating the replacement of a carrier plate on the market is in use, since the wave soldering fixture is installed and disassembled by means of a buckle, the carrier plate can be replaced. However, after the carrier plate is replaced multiple times, due to the wear or loosening of the buckle, the repeated positioning accuracy of the carrier plate may be affected, thereby affecting the welding quality. As a result, the effect of replacing the carrier plate is not good, and the replaced carrier plate cannot be fixed. Reference can be made to Appendix Figure 1 -Appendix Figure 3 and Appendix Figure 6 -Appendix Figure 7, including a wave soldering fixture body 1, a carrier plate body 2 is sleeved inside the wave soldering fixture body 1, a workpiece 3 is arranged on the top of the carrier plate body 2, and fixing cylinders 4 are fixedly installed on the tops of both sides of the wave soldering fixture body 1; support cylinders 14 are fixedly installed on the tops of the front and rear sides of the wave soldering fixture body 1, a strong spring 15 is fixedly installed on the inner bottom wall of the support cylinder 14, the top of the strong spring 15 is fixedly connected to a sliding plate 16, a telescopic rod 17 is fixedly installed on the top of the sliding plate 16, and the end of the telescopic rod 17 penetrates through the support cylinder 14, and a limiting plate 20 is fixedly installed on the top of the telescopic rod 17. A through hole 19 is formed inside the limiting plate 20, a pulling plate 21 is fixedly connected to the top of the limiting plate 20, a rotating rod 18 is fixedly installed on the top of the telescopic rod 17, and the top of the rotating rod 18 penetrates through the through hole 19. The rotating rod 18 is rotatably connected to the through hole 19, and the through hole 19 and the limiting plate 20 are integrally arranged.
[0033] When the carrier plate body 2 needs to be replaced through the wave soldering fixture, after the pressing plate 12 is outside the wave soldering fixture body 1, the staff manually rotates the limiting plate 20 outwards, so that the limiting plate 20 drives the rotating rod 18 to rotate in the corresponding through hole 19, so that each limiting plate 20 rotates outwards and disengages from the carrier plate body 2, and the carrier plate body 2 can be disassembled and replaced. After the carrier plate body 2 is replaced inside the wave soldering fixture body 1, the limiting plate 20 is rotated inwards, so that the limiting plate 20 is located above the carrier plate body 2. The resilience of the strong spring 15 drives the telescopic rod 17 connected to the sliding plate 16 to move downwards, so that the telescopic rod 17 drives the limiting plate 20 to move downwards, so that the limiting plate 20 fits on the carrier plate body 2 for fixation, and the replaced carrier plate can be installed and fixed.
[0034] Embodiment 2: The workpiece 3 can be fixed to improve the working efficiency of the wave soldering fixture, which can be referred to in the attached Figure 1 - attached Figure 5, three grooves 5 are formed inside the fixing cylinder 4. A pressing plate 12 is sleeved on the outer wall of the fixing cylinder 4. A protective pad 13 is fixedly connected to the bottom on the right side of the pressing plate 12. A fixing rod 6 is fixedly connected inside the fixing cylinder 4. A compression spring 7 is sleeved on the outer wall of the fixing rod 6. A moving ring plate 8 is sleeved on the outer wall of the fixing rod 6 on top of the compression spring 7. Three connecting plates 9 are fixedly installed on the outer wall of the moving ring plate 8. The ends of the connecting plates 9 penetrate through the grooves 5. An activity sleeve 10 is fixedly installed on the outer side of the connecting plates 9. The activity sleeve 10 is sleeved on the outer wall of the fixing cylinder 4. Connecting rods 11 are rotatably connected to the bottoms on both sides of the activity sleeve 10. The bottoms of the connecting rods 11 are fixedly connected to the pressing plate 12. Both ends of the compression spring 7 are fixedly connected between the fixing rod 6 and the moving ring plate 8. The moving ring plate 8 is movably connected to the fixing rod 6 and the fixing cylinder 4. The connecting plates 9 are movably connected to the grooves 5. The connecting plates 9 are closely attached to the activity sleeve 10. The activity sleeve 10 and the pressing plate 12 are movably connected to the fixing cylinder 4. The pressing plate 12 is fixedly connected to the connecting rods 11. The connecting rods 11 are rotatably connected to the activity sleeve 10.
[0035] The processed part 3 by soldering is placed on the carrier body 2, causing the pressing plate 12 to rotate inwards. Thus, the pressing plate 12 drives the connecting rod 11 to rotate within the activity sleeve 10. After the pressing plate 12 drives the protective pad 13 to be located on the processed part 3, the resilience of the compression spring 7 drives the connecting plate 9 connected to the moving ring plate 8 to move downwards through the corresponding groove 5, causing the three connecting plates 9 to simultaneously drive the connecting rod 11 and the pressing plate 12 connected to the activity sleeve 10 to move downwards. Thus, the protective pad 13 connected to the pressing plate 12 fits on the processed part 3, and the processed part 3 can be fixed, improving the working efficiency of the wave soldering fixture.
[0036] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0037] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A wave soldering fixture facilitating the replacement of a carrier plate, comprising a wave soldering fixture body (1), a carrier plate body (2) is sleeved inside the wave soldering fixture body (1), a workpiece (3) is arranged on the top of the carrier plate body (2), and fixing cylinders (4) are fixedly installed at the tops of both sides of the wave soldering fixture body (1); It is characterized in that It further includes: Three grooves (5) are formed inside the fixing cylinder (4), a pressing plate (12) is sleeved on the outer wall of the fixing cylinder (4), and a protective pad (13) is fixedly connected to the bottom of the right side of the pressing plate (12); Supporting cylinders (14) are fixedly installed at the tops of the front and rear sides of the wave soldering fixture body (1), a powerful spring (15) is fixedly installed on the inner bottom wall of the supporting cylinder (14), a sliding plate (16) is fixedly connected to the top of the powerful spring (15), a telescopic rod (17) is fixedly installed on the top of the sliding plate (16), and the end of the telescopic rod (17) penetrates through the supporting cylinder (14), and a limiting plate (20) is fixedly installed on the top of the telescopic rod (17).
2. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 1, wherein: A fixing rod (6) is fixedly connected inside the fixing cylinder (4), a compression spring (7) is sleeved on the outer wall of the fixing rod (6), a moving ring plate (8) is sleeved on the outer wall of the fixing rod (6) at the top of the compression spring (7), three connecting plates (9) are fixedly installed on the outer wall of the moving ring plate (8), and the ends of the connecting plates (9) penetrate through the grooves (5), an activity sleeve (10) is fixedly installed on the outside of the connecting plates (9), and the activity sleeve (10) is sleeved on the outer wall of the fixing cylinder (4), and connecting rods (11) are rotatably connected to the bottoms of both sides of the activity sleeve (10), and the connecting rods (11) are fixedly connected to the bottom of the pressing plate (12).
3. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 1, wherein: A through hole (19) is formed inside the limiting plate (20), a pulling plate (21) is fixedly connected to the top of the limiting plate (20), a rotating rod (18) is fixedly installed on the top of the telescopic rod (17), and the top end of the rotating rod (18) penetrates through the through hole (19).
4. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 2, characterized in that: Both ends of the compression spring (7) are fixedly connected to the fixing rod (6) and the moving ring plate (8), and the moving ring plate (8) is movably connected to the fixing rod (6) and the fixing cylinder (4).
5. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 2, wherein: The connecting plate (9) is movably connected to the groove (5), the connecting plate (9) is in close fit with the activity sleeve (10), and the activity sleeve (10) and the pressing plate (12) are movably connected to the fixing cylinder (4).
6. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 2, wherein: The pressing plate (12) is fixedly connected to the connecting rod (11), and the connecting rod (11) is rotatably connected to the activity sleeve (10).
7. The wave soldering fixture for facilitating the replacement of a carrier board according to claim 3, wherein: The rotating rod (18) is rotatably connected to the through hole (19), and the through hole (19) is integrally provided with the limiting plate (20).
Citation Information
Patent Citations
Wave -soldering fixture that can dismantle automatically
CN206422983U