Uniform mixing device for grinding wheel production raw materials

By introducing crushing, stirring and turning mechanisms into the grinding wheel production device, the problems of uneven mixing and inefficiency caused by large-particle condensate are solved, and the uniform spread of raw materials and efficient mixing are achieved.

CN223127876UActive Publication Date: 2025-07-22SHANXI BIGSTARS SUPERABRASIVE TOOLS & PROD CO LTD
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Patent Information

Application Number
CN202421764101.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-22
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing grinding wheel production raw material mixing device lacks the crushing function, resulting in the presence of large particles of condensate, the mixing is uneven and inefficient.

Method used

A grinding wheel production raw material uniform mixing device including a crushing mechanism, a stirring mechanism and a turnover mechanism is designed. Large particle condensate are crushed through the crushing mechanism, and the stirring mechanism evenly stirs the raw material, and the bottom raw material is turned to the upper side through the turnover mechanism, and combined with the forward and backward swing of the tank body, the uniform distribution of raw materials and efficient mixing are achieved.

Benefits of technology

The uniform spread of raw materials and efficient mixing are achieved, the mixing efficiency and uniformity are improved, and the problems of uneven mixing and low efficiency in the prior art are solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grinding wheel production raw material uniform mixing device, and relates to the technical field of grinding wheel production. Comprising supporting legs, the supporting legs are arranged on the left side and the right side, rotating mechanisms are arranged at the positions, close to the upper sides, of the supporting legs correspondingly, a tank body is fixedly installed between the left rotating mechanism and the right rotating mechanism, and a feeding hopper is installed at the position, close to the left side, of the upper surface of the tank body; a transmission rod is fixedly installed on the lower surface of an output shaft of the first motor, a flow guide hopper is fixedly installed on the inner wall of the tank body close to the upper side, a smashing mechanism is arranged on the transmission rod in the flow guide hopper, and a scattering disc is arranged on the transmission rod on the lower side of the flow guide hopper. According to the utility model, coagulated raw materials can be crushed and uniformly scattered in the tank body, so that the subsequent stirring and mixing are facilitated, the raw materials at the bottom of the tank body can be turned to the upper side of the tank body, and the front-back reciprocating swinging function of the tank body is added, so that the raw materials are more efficiently and uniformly mixed, and the use is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding wheel production, in particular to a device for uniformly mixing raw materials for grinding wheel production. Background Technique

[0002] A grinding wheel, also known as a vitrified abrasive tool, is a vitrified abrasive tool in which ordinary abrasives are solidified into a certain shape (mostly circular with a through hole in the center) by a binder and have a certain strength. It generally consists of abrasives, binders, and pores, and these three parts are often referred to as the three elements of vitrified abrasive tools. The grinding wheel is the most widely used and most widely applied abrasive tool. When in use, it rotates at a high speed and can be used for rough grinding, semi-precise grinding, and precise grinding, as well as grooving and cutting of the outer circle, inner circle, plane, and various profiles of metal or non-metal workpieces. The characteristics of the grinding wheel are mainly determined by factors such as abrasives, grit size, binders, hardness, structure, shape, and size. When producing grinding wheels, various raw materials need to be placed inside the mixing tank for mixing.

[0003] In the prior art, the conventional device for mixing raw materials for grinding wheel production lacks a crushing function during use. There are large-sized condensates in the raw materials, resulting in poor subsequent mixing effects. Moreover, the raw materials are all piled up at a certain place inside the tank and then stirred by a single stirring component, causing the mixing of raw materials to consume a large amount of time, with low work efficiency and uneven mixing, making it inconvenient to use. Content of the Utility Model

[0004] The utility model provides a device for uniformly mixing raw materials for grinding wheel production to solve the problems in the background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: A device for uniformly mixing raw materials for grinding wheel production, including support legs, there are two support legs arranged on the left and right. Rotating mechanisms are arranged at positions near the upper side of the support legs, and a tank body is fixedly installed between the left and right rotating mechanisms. A feeding hopper is installed at a position near the left side of the upper surface of the tank body, and a sealing cover is installed on the upper surface of the feeding hopper by threading. A first motor is fixedly installed on the upper surface of the tank body. A transmission rod is fixedly installed on the lower surface of the output shaft of the first motor. A crushing mechanism is arranged on the transmission rod inside the inner wall of the tank body near the upper side, and a material spreading plate is arranged on the transmission rod below the diversion hopper. A stirring mechanism is fixedly installed on the outer surface of the transmission rod near the lower side. A turning mechanism is arranged between the lower surface of the transmission rod and the lower inner wall of the tank body, and a discharge valve is fixedly installed on the lower surface of the turning mechanism.

[0006] Further, the rotating mechanism includes a second motor, a rotating shaft, and a fixing block. The second motor is fixedly installed on the support leg. A rotating shaft is fixedly installed on the output shaft of the second motor, and the rotating shaft is fixedly connected to the side wall of the tank body through the fixing block.

[0007] Furthermore, the cross-section of the diversion hopper is a conical structure with openings at both the top and the bottom.

[0008] Furthermore, the crushing mechanism includes a filter screen plate, through holes, and crushing blades. The filter screen plate is fixedly installed on the inner wall of the diversion hopper, and through holes are provided at positions corresponding to the transmission rod on the filter screen plate. Crushing blades are arranged on the transmission rod above the filter screen plate.

[0009] Furthermore, the stirring mechanism includes a cross bar and stirring blades. The cross bar is fixedly installed on the left and right sides of the transmission rod, and stirring blades are evenly arranged on the lower surface of the cross bar.

[0010] Furthermore, the turning mechanism includes a feeding cylinder, a feeding port, and a spiral feeding rod. The feeding cylinder is fixedly embedded in the lower side wall of the tank body. The lower surface of the feeding cylinder is connected to the discharge valve. Feeding ports are provided at positions corresponding to the front and rear side walls of the feeding cylinder and the inner wall of the lower side of the tank body. A spiral feeding rod is fixedly installed on the lower surface of the transmission rod corresponding to the feeding cylinder, and the spiral feeding rod is inserted into the feeding cylinder.

[0011] Compared with the prior art, the present utility model provides a device for uniformly mixing raw materials for grinding wheel production, which has the following beneficial effects:

[0012] 1. In this device for uniformly mixing raw materials for grinding wheel production, by setting the crushing mechanism, the coagulated raw materials can be crushed, and the transmission rod drives the spreading plate to rotate, and the spreading plate evenly spreads the raw materials in the tank body, making the raw material particles small and evenly distributed, which is beneficial to subsequent stirring and mixing, and achieves the purpose of improving the mixing efficiency.

[0013] 2. In this device for uniformly mixing raw materials for grinding wheel production, by setting the stirring mechanism to stir the raw materials in the tank body, and then through the turning mechanism, the raw materials at the bottom of the tank body can be turned to the upper side position of the tank body, and the rotating mechanism increases the function of the reciprocating swing of the tank body back and forth, making the mixing of the raw materials more efficient and uniform, which is beneficial to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a sectional view of the tank body of the present utility model;

[0016] Figure 3 is a sectional view of the turning mechanism of the present utility model.

[0017] In the figure: 1. Support leg; 2. Rotating mechanism; 201. Second motor; 202. Rotating shaft; 203. Fixed block; 3. Tank body; 4. Feeding hopper; 5. Sealing cover; 6. First motor; 7. Transmission rod; 8. Deflector; 9. Crushing mechanism; 901. Filter screen plate; 902. Through hole; 903. Crushing blade; 10. Spreading plate; 11. Stirring mechanism; 111. Cross bar; 112. Stirring blade; 12. Turning mechanism; 121. Feeding cylinder; 122. Feeding port; 123. Screw feeding rod; 13. Discharge valve. Detailed implementation manner

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1 - 3 , the present invention discloses a device for uniformly mixing raw materials for grinding wheel production, including support legs 1. There are two support legs 1 arranged on the left and right. Rotating mechanisms 2 are arranged at positions near the upper side of the support legs 1. A tank body 3 is fixedly installed between the left and right rotating mechanisms 2. The cross-section of the tank body 3 near the lower side is a conical structure, so that the raw materials in the tank body 3 can flow to the turning mechanism 12. A feeding hopper 4 is installed at a position near the left side of the upper surface of the tank body 3, and a sealing cover 5 is installed on the upper surface of the feeding hopper 4 by threading. A first motor 6 is fixedly installed on the upper surface of the tank body 3. A transmission rod 7 is fixedly installed on the lower surface of the output shaft of the first motor 6. A through hole is opened on the upper side wall of the tank body 3 corresponding to the transmission rod 7. A deflector 8 is fixedly installed on the inner wall of the tank body 3 near the upper side. A crushing mechanism 9 is arranged on the transmission rod 7 in the deflector 8. A spreading plate 10 is arranged on the transmission rod 7 below the deflector 8. A stirring mechanism 11 is fixedly installed on the outer surface of the transmission rod 7 near the lower side. A turning mechanism 12 is arranged between the lower surface of the transmission rod 7 and the inner wall of the lower side of the tank body 3. A discharge valve 13 is fixedly installed on the lower surface of the turning mechanism 12.

[0020] Specifically, the rotating mechanism 2 includes a second motor 201, a rotating shaft 202 and a fixed block 203. The second motor 201 is fixedly installed on the support leg 1. A rotating shaft 202 is fixedly installed on the output shaft of the second motor 201, and the rotating shaft 202 is fixedly connected to the side wall of the tank body 3 through the fixed block 203.

[0021] In this embodiment, the left and right synchronous second motor 201 drives the rotating shaft 202 to rotate. The rotating shaft 202 drives the tank body 3 to swing back and forth through the fixing block 203. The front and back rotation range of the tank body 3 is 0-60 degrees. A through hole is provided on the corresponding support leg 1 of the rotating shaft 202.

[0022] Specifically, the cross-section of the guiding hopper 8 is a conical structure with openings at the top and bottom.

[0023] In this embodiment, the guiding hopper 8 enables the added raw materials to accurately flow to the spreading plate 10.

[0024] Specifically, the crushing mechanism 9 includes a filter screen plate 901, through holes 902, and crushing blades 903. The filter screen plate 901 is fixedly installed on the inner wall of the guiding hopper 8, and through holes 902 are provided at positions corresponding to the transmission rod 7 on the filter screen plate 901. Crushing blades 903 are arranged on the transmission rod 7 above the filter screen plate 901.

[0025] In this embodiment, the filter screen plate 901 filters large particle condensates in the raw materials poured into the feeding hopper 4. The crushing blades 903 rotate with the transmission rod 7 to crush the large particle condensates, making the raw material particles smaller.

[0026] Specifically, the stirring mechanism 11 includes a cross bar 111 and stirring blades 112. The cross bar 111 is fixedly installed on the left and right sides of the transmission rod 7, and stirring blades 112 are uniformly arranged on the lower surface of the cross bar 111.

[0027] In this embodiment, the cross bar 111 rotates with the transmission rod 7, causing the cross bar 111 to drive the stirring blades 112 to rotate, and the stirring blades 112 stir the raw materials in the tank body 3.

[0028] Specifically, the turning mechanism 12 includes a feeding cylinder 121, a feeding port 122, and a spiral feeding rod 123. The feeding cylinder 121 is fixedly embedded in the lower side wall of the tank body 3. The lower surface of the feeding cylinder 121 is connected to the discharge valve 13. Feeding ports 122 are provided on the front and back side walls of the feeding cylinder 121 at positions corresponding to the inner wall of the lower side of the tank body 3. A spiral feeding rod 123 is fixedly installed on the lower surface of the corresponding transmission rod 7 of the feeding cylinder 121, and the spiral feeding rod 123 is inserted into the feeding cylinder 121.

[0029] In this embodiment, the feeding port 122 allows the raw materials on the lower side of the tank body 3 to enter the feeding cylinder 121. Then, as the spiral feeding rod 123 rotates with the transmission rod 7, the spiral feeding rod 123 drives the raw materials at the bottom to turn upward and is discharged from the upper side of the feeding cylinder 121, turning up and down reciprocally to promote the mixing of the raw materials.

[0030] In use, the output shaft of the first motor 6 drives the transmission rod 7 to rotate. The raw materials used in the production of grinding wheels are poured into the tank body 3 through the feeding hopper 4. The raw materials will be filtered by the filter screen plate 901 in the crushing mechanism 9 for the large-particle condensates in the raw materials poured from the feeding hopper 4. The crushing blades 903 rotate with the transmission rod 7 to break the large-particle condensates, making the raw material particles smaller. The raw materials falling from the filter screen plate 901 flow through the diversion hopper 8 to the spreading plate 10. The cross bar 111 rotates with the transmission rod 7, driving the stirring blades 112 to rotate. The stirring blades 112 stir the raw materials in the tank body 3. Then, in the turning mechanism 12, the transmission rod 7 drives the spreading plate 10 to rotate, and the spreading plate 10 evenly spreads the raw materials in the tank body 3, making the raw material particles small and evenly distributed, which is beneficial for subsequent stirring and mixing. Through the feeding port 122 in the stirring mechanism 11, the raw materials at the lower side of the tank body 3 enter the feeding cylinder 121. Then, the spiral feeding rod 123 rotates with the transmission rod 7, driving the raw materials at the bottom to turn upward and be discharged from the upper side of the feeding cylinder 121, turning up and down reciprocally to promote the mixing of the raw materials. And in the rotating mechanism 2, the left and right synchronous second motor 201 drives the rotating shaft 202 to rotate. The rotating shaft 202 drives the tank body 3 to swing back and forth through the fixing block 203, making the mixing of the raw materials more efficient and uniform, which is beneficial for use. After the mixing is completed, the first motor 6 drives the transmission rod 7 to rotate in the reverse direction, and the transmission rod 7 drives the spiral feeding rod 123 to rotate in the reverse direction. The discharge valve 13 is opened to discharge the raw materials.

[0031] In summary, the device for evenly mixing the raw materials for grinding wheel production can break the coagulated raw materials, evenly spread the raw materials in the tank body 3, which is beneficial for subsequent stirring and mixing. It can turn the raw materials at the bottom of the tank body 3 to the upper side position of the tank body 3, and increase the function of the tank body 3 swinging back and forth reciprocally, making the mixing of the raw materials more efficient and uniform, which is beneficial for use.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for evenly mixing raw materials for grinding wheel production, comprising support legs (1), characterized in that: There are two support legs (1) arranged left and right. Rotating mechanisms (2) are arranged at positions near the upper side of the support legs (1). A tank body (3) is fixedly installed between the left and right rotating mechanisms (2). A feeding hopper (4) is installed at a position near the left side of the upper surface of the tank body (3). A sealing cover (5) is installed on the upper surface of the feeding hopper (4) by threading. A first motor (6) is fixedly installed on the upper surface of the tank body (3). A transmission rod (7) is fixedly installed on the lower surface of the output shaft of the first motor (6). A diversion hopper (8) is fixedly installed at a position near the upper side of the inner wall of the tank body (3). A crushing mechanism (9) is arranged on the transmission rod (7) in the diversion hopper (8). A material spreading plate (10) is arranged on the transmission rod (7) below the diversion hopper (8). A stirring mechanism (11) is fixedly installed on the outer surface of the transmission rod (7) near the lower side. A turning mechanism (12) is arranged between the lower surface of the transmission rod (7) and the lower inner wall of the tank body (3). A discharge valve (13) is fixedly installed on the lower surface of the turning mechanism (12).

2. The uniform mixing device for the raw materials of a grinding wheel according to claim 1, wherein: The rotating mechanism (2) includes a second motor (201), a rotating shaft (202), and a fixing block (203). The second motor (201) is fixedly installed on the support leg (1). The rotating shaft (202) is fixedly installed on the output shaft of the second motor (201). The rotating shaft (202) is fixedly connected to the side wall of the tank body (3) through the fixing block (203).

3. The uniform mixing device for the raw materials of a grinding wheel according to claim 1, characterized in that: The cross-section of the diversion hopper (8) is a conical structure with openings at both the upper and lower ends.

4. The uniform mixing device for grinding wheel production raw materials according to claim 1, characterized in that: The crushing mechanism (9) includes a filter screen plate (901), through holes (902), and crushing blades (903). The filter screen plate (901) is fixedly installed on the inner wall of the diversion hopper (8). Through holes (902) are opened at positions corresponding to the transmission rod (7) on the filter screen plate (901). Crushing blades (903) are arranged on the transmission rod (7) above the filter screen plate (901).

5. The uniform mixing device for grinding wheel production raw materials according to claim 1, characterized in that: The stirring mechanism (11) includes cross bars (111) and stirring blades (112). The cross bars (111) are fixedly installed on the left and right sides of the transmission rod (7). Stirring blades (112) are uniformly arranged on the lower surface of the cross bars (111).

6. A device for uniformly mixing raw materials for grinding wheel production according to claim 1, characterized in that: The turning mechanism (12) includes a feeding cylinder (121), a feeding port (122), and a spiral feeding rod (123). The feeding cylinder (121) is fixedly embedded in the lower side wall of the tank body (3). The lower surface of the feeding cylinder (121) is connected to the discharge valve (13). Feeding ports (122) are opened at positions corresponding to the lower inner wall of the tank body (3) on the front and rear side walls of the feeding cylinder (121). A spiral feeding rod (123) is fixedly installed on the lower surface of the transmission rod (7) corresponding to the feeding cylinder (121). The spiral feeding rod (123) is inserted into the feeding cylinder (121).