PCBA double-sided automatic three-proofing paint spraying device
By designing a PCBA double-sided automated three-proof paint spraying device, combining the coating machine and the flip machine, and using photoelectric sensors to control the spray position and flip action, the problem of low efficiency of PCBA double-sided spraying in the existing technology is solved, and efficient and accurate double-sided spraying effect is achieved, and production efficiency and protection performance are improved.
Patent Information
- Application Number
- CN202422189308.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The prior art is difficult to achieve efficient and accurate three-proof paint coating on PCBA double-sided PCBA, resulting in low production efficiency, high cost, and difficult to meet the protection needs of small high-density components.
A PCBA double-sided automated three-proof paint spraying device is designed, which uses a combination of coating machine equipment and flip machine equipment to control the spray position and flip action through photoelectric sensors to achieve double-sided precise spraying of PCBA products.
It realizes fast, stable and precise double-sided spraying of PCBA products, improves production efficiency, reduces manual operation requirements, and meets the protection requirements of small and high-density components.
Smart Images

Figure CN223128359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board protection, in particular to a PCBA double-sided automatic three-proof paint spraying device. Background Technique
[0002] With the decreasing size and increasing density of PCBA components; the distance between devices and the height of devices (the distance from the PCB / the clearance from the ground) are also getting smaller and smaller, and the influence of environmental factors on PCBA is also increasing. Therefore, higher requirements are put forward for the reliability of PCBA in electronic products.
[0003] The PCBA double-sided automatic three-proof paint coating technology belongs to the technical field of circuit board protection and is an important coating process for generating a three-proof paint protective film on the surface of PCBA. It plays an important role in the quality of products, making the products have functions such as dust-proof, waterproof, moisture-proof, shock-proof, anti-aging, and anti-electric leakage. The PCBA double-sided automatic three-proof paint coating technology is an important technology for improving the protection performance of PCBA products, reducing production costs, reducing manual operations, and improving production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide a PCBA double-sided automatic three-proof paint spraying device to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A PCBA double-sided automatic three-proof paint spraying device, including a fixing plate, wherein the left and right ends of the top of the fixing plate are fixedly connected with coating machine equipment, and a turning machine equipment is fixedly connected to the middle of the top of the fixing plate;
[0006] The coating machine equipment includes a spraying blocking mechanism and a fixing mechanism, and the fixing mechanism is arranged on one side of the spraying blocking mechanism;
[0007] The spraying blocking mechanism includes a bracket, the bracket is fixedly connected to the two ends of the top of the fixing plate, an X-axis assembly is fixedly connected to the top of the bracket, a Y-axis assembly is slidably connected to the surface of the X-axis assembly, a nozzle assembly is slidably connected to the surface of the Y-axis assembly, an X-axis motor is fixedly connected to one end of the back of the X-axis assembly, a Y-axis motor is fixedly connected to the left end of the Y-axis assembly, a belt assembly is fixedly connected to the middle of the top of the fixing plate, a transmission driving assembly is arranged on the surface of the belt assembly, track sliders are fixedly connected to the front and back ends of the top of the fixing plate respectively, a width-adjusting lead screw is arranged on the surface of the track slider, and a first blocking assembly is fixedly connected to the top end of the back of the right side of the belt assembly.
[0008] Preferably, there are two brackets, and the surfaces of the two brackets are fixedly connected to the left and right ends of the top of the fixing plate, which is convenient for using the brackets for corresponding supporting functions.
[0009] Preferably, the fixing mechanism comprises a lower cover plate, the lower cover plate is arranged on the top of the fixing plate, the four corners inside the lower cover plate are respectively threadedly connected with elastic components, the top of the lower cover plate is provided with a PCBA product, and the top of the PCBA product is provided with an upper cover plate.
[0010] Preferably, circular holes are respectively provided at the four corners of the upper cover plate and the four corners of the lower cover plate, and the surface of the elastic component matches the inside of the circular hole, so that the upper cover plate and the lower cover plate can be conveniently connected by using the elastic component.
[0011] Preferably, the flipping machine equipment includes a flipping drive component 1, which is fixedly connected to the middle of the top of the fixed plate, the upper conveying component is fixedly connected to the right side of the flipping drive component, the lower conveying component is fixedly connected to the bottom of the upper conveying component, the surface of the lower conveying component is fixedly connected to the surface of the bracket, the flipping drive component 2 is fixedly connected to the right end of the top of the fixed plate, and the second blocking component is fixedly connected to one end of the back of the upper conveying component.
[0012] Preferably, the upper conveying assembly is distributed between the flip driving assembly 1 and the flip driving assembly 2, and the lower conveying assembly is distributed between the flip driving assembly 1 and the flip driving assembly 2, so as to facilitate the transmission function of the upper conveying assembly and the lower conveying assembly.
[0013] Preferably, there are two groups of X-axis components and two groups of Y-axis components, and the two groups of X-axis components and Y-axis components are respectively arranged on the left and right sides of the flip driving component.
[0014] Compared with the prior art, the utility model provides a PCBA double-sided automatic three-conformal paint spraying device, which has the following beneficial effects:
[0015] 1. The PCBA double-sided automatic three-proof paint spraying device, through the coating machine equipment set up, when the product enters the first coating machine equipment, the photoelectric sensor detects the signal of the product arrival and feeds back to the PLC, the PLC controls the upper conveying component and the lower conveying component to start conveying the product, when the product reaches the spraying area, the photoelectric sensor in the spraying area detects the product position and feeds back to the PLC, the PLC controls the second blocking component and blocks the product, so that the product stops in the area to be sprayed, the nozzle component sprays the A side of the product, and the spraying is completed, the blocking cylinder on the second blocking component is controlled to reset, and the product enters the flip machine area, so that different heights or different angles of spraying can be selected according to different working conditions, to achieve accurate and fast spraying, that is, it can quickly, stably and accurately move to the specific position where the product needs to be sprayed, and perform the spraying operation.
[0016] 2. The double-sided automatic three-proof paint spraying device for the PCBA realizes the flipping of the product by driving the flipping drive assembly II to rotate 180 degrees through the set turning machine device, that is, the B side of the product faces upward. Finally, the blocking cylinder is controlled to move upward to drive the upper conveying assembly to rotate, so that the product is conveyed to the area of the second coating machine device. Similarly, the second coating machine device sprays the B side of the product, so that the spraying operation can be continued on the area of the product that needs to be sprayed with three-proof paint. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings:
[0018] Figure 1 It is a three-dimensional view of the overall structure of the present invention;
[0019] Figure 2 It is a three-dimensional exploded view of the fixing plate and the spraying blocking mechanism of the present invention;
[0020] Figure 3 It is a three-dimensional view of the fixing plate and the spraying blocking mechanism of the present invention;
[0021] Figure 4 It is a three-dimensional exploded view of the fixing mechanism of the present invention;
[0022] Figure 5 It is a three-dimensional view of the turning machine device of the present invention;
[0023] Figure 6 It is a three-dimensional exploded view of the turning machine device of the present invention;
[0024] Figure 7 It is a three-dimensional view of the upper conveying assembly and the lower conveying assembly of the present invention;
[0025] Figure 8 It is a schematic diagram of the coating process of the present invention.
[0026] In the figure: 1, fixed plate; 2, coating machine equipment; 21, spraying blocking mechanism; 211, X-axis component; 212, Y-axis component; 213, nozzle component; 214, X-axis motor; 215, Y-axis motor; 216, bracket; 217, belt component; 2171, transmission drive component; 2172, first blocking component; 218, track slider; 219, width adjustment screw rod; 22, fixing mechanism; 221, upper cover plate; 222, PCBA product; 223, elastic component; 224, lower cover plate; 3, turning machine equipment; 31, first turning drive component; 32, second turning drive component; 33, upper conveying component; 34, lower conveying component; 35, second blocking component. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0029] The present invention provides the following technical solutions:
[0030] Embodiment 1
[0031] Combined with Figures 2 to 8 , the PCBA double-sided automatic three-proof paint spraying device includes a fixed plate 1. The left and right ends of the top of the fixed plate 1 are fixedly connected with coating machine equipment 2, and the middle of the top of the fixed plate 1 is fixedly connected with a turning machine equipment 3;
[0032] The coating machine equipment 2 includes a spraying blocking mechanism 21 and a fixing mechanism 22, and the fixing mechanism 22 is arranged on one side of the spraying blocking mechanism 21;
[0033] The spraying blocking mechanism 21 includes a bracket 216. The bracket 216 is fixedly connected to both ends of the top of the fixed plate 1. The top of the bracket 216 is fixedly connected with an X-axis assembly 211. A Y-axis assembly 212 is slidably connected to the surface of the X-axis assembly 211. A nozzle assembly 213 is slidably connected to the surface of the Y-axis assembly 212. One end of the back of the X-axis assembly 211 is fixedly connected with an X-axis motor 214. The left end of the Y-axis assembly 212 is fixedly connected with a Y-axis motor 215. A belt assembly 217 is fixedly connected to the top of the fixed plate 1 near the middle. A transmission driving assembly 2171 is arranged on the surface of the belt assembly 217. Track sliders 218 are respectively fixedly connected to the front and rear ends of the top of the fixed plate 1. A width-adjusting lead screw 219 is arranged on the surface of the track slider 218. The top right end of the back of the belt assembly 217 is fixedly connected with a first blocking assembly 2172. There are two brackets 216, and the surfaces of the two brackets 216 are fixedly connected to the left and right ends of the top of the fixed plate 1. The fixing mechanism 22 includes a lower cover plate 224. The lower cover plate 224 is arranged on the top of the fixed plate 1. Elastic components 223 are respectively threadedly connected to the four corners inside the lower cover plate 224. A PCBA product 222 is arranged on the top of the lower cover plate 224. An upper cover plate 221 is arranged on the top of the PCBA product 222.
[0034] Further, round holes are respectively opened at the four corners of the upper cover plate 221 and the four corners of the lower cover plate 224. The surface of the elastic component 223 matches the inside of the round hole. When the product enters the first coating machine device 2, the photoelectric sensor detects the signal of the arrival of the product and feeds it back to the PLC. The PLC controls the upper transmission component 33 and the lower transmission component 34 to start transmitting the product. When the product reaches the spraying area, the photoelectric sensor in the spraying area detects the position of the product and feeds it back to the PLC. The PLC controls the second blocking component 35 to block the product, so that the product stops in the area to be sprayed. The nozzle assembly 213 realizes the spraying of the A surface of the product. After the spraying is completed, the blocking cylinder on the second blocking component 35 is controlled to reset, and the product enters the turning machine area.
[0035] Embodiment 2
[0036] Refer to Figures 1-8 and on the basis of Embodiment 1, it is further obtained that the turning machine device 3 includes a first turning driving component 31. The first turning driving component 31 is fixedly connected to the middle of the top of the fixed plate 1. The right side of the first turning driving component 31 is fixedly connected with an upper transmission component 33. The bottom of the upper transmission component 33 is fixedly connected with a lower transmission component 34. The surface of the lower transmission component 34 is fixedly connected with the surface of the bracket 216. The right end of the top of the fixed plate 1 is fixedly connected with a second turning driving component 32. One end of the back of the upper transmission component 33 is fixedly connected with a second blocking component 35. The upper transmission component 33 is distributed between the first turning driving component 31 and the second turning driving component 32. The lower transmission component 34 is distributed between the first turning driving component 31 and the second turning driving component 32.
[0037] Further, there are two sets of X-axis components 211 and Y-axis components 212. The two sets of X-axis components 211 and Y-axis components 212 are respectively arranged on the left and right sides of the first flipping drive component 31. Drive the second flipping drive component 32 to rotate 180 degrees to achieve product flipping, that is, the B side of the product faces upward. Finally, control the blocking cylinder to move upward and drive the upper conveying component 33 to rotate, so that the product is conveyed to the area of the second coating machine device 2. Similarly, the second coating machine device 2 sprays the B side of the product.
[0038] In the actual operation process, when this device is used, the surface coating process is the core of the PCBA double-sided automatic three-proof paint coating technology. When in use, place the product into the hole in the spraying area, cooperate with the positioning holes of the lower cover plate 224 and the upper cover plate 221, cover the upper cover plate 221, and fix the upper cover plate 221 and the lower cover plate 224 together. When the product enters the first coating machine device 2, the photoelectric sensor detects the signal of the product's arrival and feeds it back to the PLC. The PLC controls the upper conveying component 33 and the lower conveying component 34 to start conveying the product. When the product reaches the spraying area, the photoelectric sensor in the spraying area detects the product position and feeds it back to the PLC. The PLC controls the second blocking component 35 to block the product, so that the product stops in the area to be sprayed. The nozzle component 213 sprays the A side of the product. After spraying is completed, control the blocking cylinder on the second blocking component 35 to reset, and the product enters the flipping machine area;
[0039] The flipping machine device 3 detects the product and controls the lower conveying component 34 to rotate. The product continues to move forward. When the product is conveyed to the end, the blocking photoelectric sensor on the second blocking component 35 detects the product position and feeds it back to the PLC. The PLC controls the lower conveying component 34 to stop rotating, and at the same time controls the blocking cylinder on the second blocking component 35 to drive the blocking piece to move downward to block the product. Then, drive the second flipping drive component 32 to rotate 180 degrees to achieve product flipping, that is, the B side of the product faces upward. Finally, control the blocking cylinder to move upward and drive the upper conveying component 33 to rotate, so that the product is conveyed to the area of the second coating machine device 2. Similarly, the second coating machine device 2 sprays the B side of the product.
[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
Claims
1. The PCBA double-sided automatic three-proof paint spraying device includes a fixing plate (1), and is characterized in that: The left and right ends of the top of the fixed plate (1) are fixedly connected to a coating machine device (2), and the middle of the top of the fixed plate (1) is fixedly connected to a turning machine device (3); The coating machine device (2) includes a spraying blocking mechanism (21) and a fixing mechanism (22), and the fixing mechanism (22) is arranged on one side of the spraying blocking mechanism (21); The spraying blocking mechanism (21) includes a bracket (216), the bracket (216) is fixedly connected to the left and right ends of the top of the fixed plate (1), an X-axis component (211) is fixedly connected to the top of the bracket (216), a Y-axis component (212) is slidably connected to the surface of the X-axis component (211), a nozzle component (213) is slidably connected to the surface of the Y-axis component (212), an X-axis motor (214) is fixedly connected to one end of the back of the X-axis component (211), a Y-axis motor (215) is fixedly connected to the left end of the Y-axis component (212), a belt component (217) is fixedly connected to the top of the fixed plate (1) near the middle, a transmission driving component (2171) is arranged on the surface of the belt component (217), track sliders (218) are respectively fixedly connected to the front and back ends of the top of the fixed plate (1), a width-adjusting lead screw (219) is arranged on the surface of the track slider (218), and a first blocking component (2172) is fixedly connected to the top end of the back of the right side of the belt component (217).
2. The PCBA double-sided automatic three-proof paint spraying device according to claim 1, wherein: There are two brackets (216), and the surfaces of the two brackets (216) are fixedly connected to the left and right ends of the top of the fixed plate (1).
3. The PCBA double-sided automatic three-proof paint spraying device according to claim 1, wherein: The fixing mechanism (22) includes a lower cover plate (224), the lower cover plate (224) is arranged on the top of the fixed plate (1), elastic components (223) are respectively threadedly connected to the four corners inside the lower cover plate (224), a PCBA product (222) is arranged on the top of the lower cover plate (224), and an upper cover plate (221) is arranged on the top of the PCBA product (222).
4. The PCBA double-sided automatic three-proof paint spraying device according to claim 3, wherein: Round holes are respectively opened at the four corners of the upper cover plate (221) and the four corners of the lower cover plate (224), and the surface of the elastic component (223) matches the inside of the round hole.
5. The PCBA double-sided automatic three-proof paint spraying device according to claim 1, wherein: The turning machine device (3) includes a first turning driving component (31), the first turning driving component (31) is fixedly connected to the middle of the top of the fixed plate (1), an upper conveyor component (33) is fixedly connected to the right side of the first turning driving component (31), a lower conveyor component (34) is fixedly connected to the bottom of the upper conveyor component (33), the surface of the lower conveyor component (34) is fixedly connected to the surface of the bracket (216), a second turning driving component (32) is fixedly connected to the right end of the top of the fixed plate (1), and a second blocking component (35) is fixedly connected to one end of the back of the upper conveyor component (33).
6. The PCBA double-sided automatic three-proof paint spraying device according to claim 5, characterized in that: The upper conveyor component (33) is distributed between the first turning driving component (31) and the second turning driving component (32), and the lower conveyor component (34) is distributed between the first turning driving component (31) and the second turning driving component (32).
7. The PCBA double-sided automatic three-proof paint spraying device according to claim 5, characterized in that: There are two sets of the X-axis components (211) and the Y-axis components (212), and the two sets of the X-axis components (211) and the Y-axis components (212) are respectively arranged on the left and right sides of the first flipping drive component (31).