Auxiliary tool for secondary injection molding of seat ring and toilet seat ring

By designing the housing cavity and support socket structure of the secondary injection molding auxiliary tooling of the seat ring, the problem of extrusion of the wire during the secondary injection molding process is solved, the production efficiency and product quality are improved, and the operation convenience is enhanced.

CN223131214UActive Publication Date: 2025-07-22ESMART (XIAMEN) TECH CO LTD
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Patent Information

Application Number
CN202421683406.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the production process of smart toilet seats, the wires of the heating elements in the secondary injection molding process are difficult to accurately control, resulting in the wires being extruded or compressed when the mold is clamped, affecting product quality and production efficiency.

Method used

Design an auxiliary tool for secondary injection molding of the seat ring, including the receiving cavity in the main body of the tooling for placing the wire. Through the telescopic fitting of the left support and the right support and spring reset, ensuring that the wire is not damaged during the injection molding process, and the wire is easily installed and removed through the sliding cover.

Benefits of technology

It significantly reduces the defective yield rate, improves production efficiency, ensures product quality, and enhances operation flexibility and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The auxiliary tool comprises a tool body, a containing cavity is formed in the tool body in a penetrating mode or formed in one end of the tool body or formed in the two ends of the tool body, the containing cavity is communicated with the outside and used for containing wires, and the two ends of the tool body abut against the side wall of a rotation position of the seat ring respectively. According to the utility model, the accommodating cavity arranged in the tool main body is used for accommodating the wire rod of the heating element, so that the problem that the wire rod is extruded or pressed during secondary injection molding when the mold is closed is effectively avoided, the defective product rate in the production process is remarkably reduced, rework and waste products caused by damage of the wire rod are reduced, and the production efficiency is improved. Therefore, the overall production efficiency is improved, and the product quality of the toilet seat is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of toilets, in particular to an auxiliary tooling for secondary injection molding of a seat ring and a toilet seat ring. Background Art

[0002] With the advancement of technology and people's increasing demands for quality of life, the functionality and comfort of smart toilets, as an important part of modern homes, have become the focus of market attention. Among them, the seat heating function is one of the key technologies to improve the user experience in winter. The built-in heating element effectively solves the problem of traditional toilet seats being too cold when used in cold seasons, significantly improving the comfort and convenience of use.

[0003] However, in the production process of smart toilet seats, especially in the secondary injection molding process after the upper and lower covers are formed, there is a technical problem that needs to be solved urgently. Since the exposed position and length of the heating element wire are often difficult to accurately control during assembly, this directly leads to the wire being easily squeezed or compressed during the secondary injection molding of the mold, resulting in poor production, which not only affects the product quality, but also increases the defective product rate in the production process and reduces the overall production efficiency. For this reason, we provide an auxiliary tooling for the secondary injection molding of the seat and a toilet seat to solve the above problem. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide an auxiliary tooling for secondary injection molding of a seat ring and a toilet seat ring.

[0005] The purpose of the utility model is achieved through the following technical solutions:

[0006] An auxiliary tooling for secondary injection molding of a seat ring comprises a tooling body, wherein a receiving cavity for placing wires is provided through the tooling body or at one end or at both ends thereof and connected to the outside, and the two ends of the tooling body are respectively abutted against the side walls of the seat ring rotation position.

[0007] Preferably, the tooling body comprises a left support member and a right support member, and the left support member and the right support member are connected in a sleeve manner to telescopically cooperate with each other.

[0008] Preferably, the accommodating cavity is arranged on the left side and / or right side of the tool body or is arranged through, and the left end and / or right end of the tool body is provided with an escape opening for the wire to pass through.

[0009] Preferably, the accommodating cavity is provided with a radial opening, and the accommodating cavity is connected with the outside in a radial direction through the radial opening. A sliding cover is slidably provided on the tooling body, and the sliding cover slides to open and close the radial opening.

[0010] Preferably, a spring is arranged between the left support member and the right support member. One end of the spring abuts against the left support member, and the other end of the spring abuts against the right support member, so that the left support member and the right support member can telescopically reset with each other.

[0011] Preferably, transfer portions are provided at both ends of the tooling main body. The transfer portions are inserted into the seat ring shaft holes and are in circumferential limit fit.

[0012] Preferably, the tooling main body is provided with a connecting portion that abuts against the side wall of the rotating position of the seat ring.

[0013] The present utility model also discloses a toilet seat ring, which includes an upper cover and a lower cover of the seat ring. The upper cover and the lower cover are integrally formed by injection molding to form the toilet seat ring. An auxiliary tooling for secondary injection molding of the seat ring as described in any one of the above is detachably installed between two shaft holes of the toilet seat ring.

[0014] Preferably, the toilet seat ring is provided with a receiving cavity and seat ring shaft holes. A connecting wire is arranged in the receiving cavity, and the connecting wire passes through the seat ring shaft hole and communicates with the receiving cavity. The tooling main body is provided with a receiving cavity at least at one end close to the seat ring shaft hole through which the connecting wire passes.

[0015] The present utility model has the following advantages:

[0016] 1. The receiving cavity provided in the tooling main body of the present utility model is used to place the wire of the heating element, effectively avoiding the problem that the wire is squeezed or pressed during the secondary injection molding when the mold is closed. This design significantly reduces the defective rate in the production process, reduces rework and waste caused by wire damage, thereby improving the overall production efficiency and ensuring the product quality of the toilet seat ring.

[0017] 2. The present utility model adopts the design that the left support member and the right support member are sleeved with each other and can be telescopically matched, and is equipped with a spring to achieve automatic reset, so that the tooling can easily adapt to seat rings of different sizes. In addition, the sliding cover provided on the tooling main body can conveniently open and close the receiving cavity, facilitating the quick installation and removal of the wire before and after injection molding, enhancing the flexibility and convenience of the operation.

[0018] 3. The present utility model avoids the problem that the upper cover and the lower cover are pushed apart by excessive injection pressure, resulting in glue overflow of the seat ring, by providing connecting portions on both sides of the tooling main body, and the connecting portions abut against the seat ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an exploded state structural schematic diagram of the tooling main body of the present utility model.

[0020] Figure 2 It is a combined state structural schematic diagram of the tooling main body of the present utility model.

[0021] Figure 3 It is a schematic cross-sectional view of the tooling body of the utility model.

[0022] Figure 4 This is a schematic diagram of the tooling body of the utility model being installed on the seat ring and the wire being located in the accommodating cavity.

[0023] Figure 5 This is a schematic diagram of the seat ring and wire structure after injection molding of the utility model.

[0024] Figure 6 The utility model is a schematic diagram of the installation process of the tooling body.

[0025] In the figure, 1. left support member; 2. right support member; 3. spring; 4. accommodating chamber; 5. sliding cover; 6. adapter; 7. avoidance port; 8. connecting part; 9. upper cover; 10. lower cover; 11. wire. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] like Figure 1 — Figure 6 The embodiment shown.

[0029] An auxiliary tooling for secondary injection molding of a seat ring includes a tooling body, wherein a receiving cavity for placing a wire 11 is provided through the tooling body or at one end or at both ends thereof and is connected to the outside, and the two ends of the tooling body are respectively abutted against the side walls of the seat ring rotation position.

[0030] See also Figures 1 to 4As shown, by placing the wire 11 into the receiving cavity 4, when the seat ring is injection-molded for the second time, the wire 11 is placed into the receiving cavity 4. Since the wire 11 is located in the receiving cavity 4 and is protected by the tooling body, the wire 11 will not be subjected to corresponding extrusion or compression, that is, the wire 11 will not be damaged, thereby improving production efficiency and reducing the defective rate.

[0031] The tooling body includes a left support member 1 and a right support member 2, and the left support member 1 and the right support member are connected in a sleeved manner and telescopically cooperate with each other.

[0032] Refer to Figures 1 to 3 As shown, by telescopically sliding the left support member 1 and the right support member 2 in a sleeved manner, the length of the tooling body can be changed, so as to adapt to seat rings of different specifications, making the tooling more practical as a whole.

[0033] The receiving cavity 4 is provided on the left side and / or the right side of the tooling body or is provided through, and an avoidance opening 7 for the wire 11 to pass through and avoid is provided at the left end and / or the right end of the tooling body.

[0034] Refer to Figures 1 to 4 As shown, in this embodiment, a corresponding receiving cavity 4 can be opened at the end of the left support member 1 and / or the right support member 2. Or the left support body and the right support body are provided through, and the through hole is the receiving cavity 4. Before the second injection molding, in order to facilitate the wire 11 to enter the receiving cavity 4 from the seat ring rotation shaft hole, an avoidance opening 7 is opened at the end of the left support member 1 and / or the right support member 2 to facilitate the wire 11 to pass through the avoidance opening 7 and enter the receiving cavity 4.

[0035] The receiving cavity 4 is provided with a radial opening, and the receiving cavity communicates with the outside in the radial direction. A sliding cover 5 is slidably provided on the tooling body, and the sliding cover 5 slides to open and close the radial opening.

[0036] Refer to Figures 1 to 4 As shown, in order to facilitate the wire 11 to enter the receiving cavity, an axial groove can be opened on the outer surface of the end of the left support member 1 and / or the right support member 2, that is, the radial opening of the receiving cavity 4, and the groove communicates with the receiving cavity. When in use, the groove can be rotated to the same angle as the avoidance opening 7, and the wire 11 passes through the avoidance opening 7 and then can be placed into the receiving cavity through the groove to complete the placement and installation of the wire 11. After the wire 11 is placed and installed, the sliding cover 5 can be slid to cover the groove, thereby closing the radial opening of the receiving cavity 4. After the second injection molding is completed, the sliding cover 5 can be slid in the reverse direction to open the groove, so as to facilitate taking out the wire 11 from the receiving cavity 4 through the groove.

[0037] A spring 3 is provided between the left support member 1 and the right support member 2, one end of the spring 3 abuts against the left support member 1, and the other end of the spring 3 abuts against the right support member 2, so that the left support member 1 and the right support member 2 can be retracted and reset relative to each other.

[0038] See also Figure 1 and Figure 3 As shown, in order to enable the ends of the left support member 1 and the right support member 2 to always abut against the inner end surface of the seat ring shaft, the left support member 1 and the right support member 2 can be driven to move away from each other by the spring 3, driving the left support member 1 and the right support member 2 to abut against the inner end surface of the seat ring shaft, and the elastic force of the spring 3 can be overcome to make the left support member 1 and the right support member 2 slide and shrink, thereby shortening the length of the tooling body and making it detach from the seat ring.

[0039] Both ends of the tool body are provided with a transfer part 6, and the transfer part 6 is plugged into the seat ring shaft hole and performs circumferential limiting cooperation.

[0040] See also Figure 4 As shown, the adapter parts 6 at the ends of the left support member 1 and the right support member 2 are plugged into and limitedly matched with the seat ring shaft hole, thereby preventing the left support member 1 and the right support member 2 from rotating. The cross-sectional shapes of the left support member 1 and the right support member 2 can be circular, square, polygonal, etc., and correspondingly, the shape of the sliding cover 5 is also adapted thereto. The specific shape can be selected according to actual design needs and is not limited here.

[0041] The tooling body is provided with a connecting portion 8 that abuts against the side wall of the seat ring at the rotating position.

[0042] See also Figure 4 As shown, the connecting parts 8 at the ends of the left support member 1 and the right support member 2 abut against the inner end surface of the seat ring where the shaft is located, so as to prevent the upper cover 9 and the lower cover 10 from being pushed apart due to excessive injection pressure, resulting in glue overflow from the seat ring.

[0043] The utility model also discloses a toilet seat, comprising an upper seat cover 9 and a lower seat cover 10, wherein the upper cover 9 and the lower cover 10 are connected by injection molding to form the toilet seat, and any of the auxiliary tooling for secondary injection molding of the seat described above can be detachably installed between two axial holes of the toilet seat.

[0044] The toilet seat is provided with a receiving cavity and a seat shaft hole, a connecting line is provided in the receiving cavity, and the connecting line passes through the seat shaft hole to communicate with the receiving cavity, and the tooling body is provided with a receiving cavity at least at one end close to the seat shaft hole through which the connecting line is passed.

[0045] The working process of this utility model is as follows: Figures 1 to 6As shown, first, overcome the elastic force of the spring 3 to move the left support member 1 and the right support member 2 closer to each other. Next, move them between the shaft holes on both sides of the seat ring, release the force acting on the left support member 1 and the right support member 2, and under the action of the elastic force of the spring 3, insert the connecting parts 6 of the left support member 1 and the right support member 2 into the shaft holes on both sides. At this time, limit the left support member 1 and the right support member 2 to prevent them from rotating, and the accommodating cavity 4 communicates with the avoiding opening 7. Next, the wire 11 passes through the avoiding opening 7 and is placed into the accommodating cavity 4, and the sliding cover 5 slides to close the radially opening provided in the accommodating cavity 4, thus completing the installation of the tooling main body. When the injection molding is completed, only need to operate the above steps in reverse to take out the tooling main body. The above operations need to be carried out every time injection molding is performed to prevent the wire 11 from being squeezed and damaged.

[0046] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An auxiliary tooling for secondary injection molding of a seat ring, characterized in that: It includes a tooling main body, and a receiving cavity for placing wire and communicating with the outside is provided through the tooling main body, or at one end thereof, or at both ends thereof; The receiving cavity is arranged on the left side and / or the right side of the tooling main body or is arranged in a penetrating manner, and avoidance openings for the wire to pass through and avoid are provided at the left end and / or the right end of the tooling main body; The receiving cavity is provided with a radial opening, and the receiving cavity communicates with the outside in the radial direction through the radial opening. A sliding cover is slidably arranged on the tooling main body, and the sliding cover slides to open and close the radial opening.

2. The auxiliary tooling for secondary injection molding of a seat ring according to claim 1, characterized in that: The tooling main body includes a left support member and a right support member, and the left support member and the right support member are connected in a sleeved manner and telescopically cooperate with each other.

3. The auxiliary tooling for secondary injection molding of a seat ring according to claim 2, characterized in that: A spring is arranged between the left support member and the right support member. One end of the spring abuts against the left support member, and the other end of the spring abuts against the right support member, so that the left support member and the right support member are telescopically reset with each other.

4. The auxiliary tooling for secondary injection molding of a seat ring according to claim 1, characterized in that: Transfer portions are provided at both ends of the tooling main body, and the transfer portions are inserted into the seat ring shaft holes and are circumferentially limited and matched.

5. The auxiliary tooling for secondary injection molding of a seat ring according to claim 1, characterized in that: Connection portions for abutting against the side walls of the seat ring rotation positions are provided on the tooling main bodies.

6. A toilet seat, characterized in that: It includes a seat ring upper cover and a seat ring lower cover. The upper cover and the lower cover are injection-molded and connected to form a toilet seat ring. An auxiliary tooling for secondary injection molding of the seat ring according to any one of claims 1 to 5 is detachably installed between two shaft holes of the toilet seat ring.

7. A toilet seat according to claim 6, characterized in that: The toilet seat ring is provided with a receiving cavity and seat ring shaft holes. A connecting wire is arranged in the receiving cavity, and the connecting wire passes through the seat ring shaft holes and communicates with the receiving cavity. The tooling main body is provided with a receiving cavity at least at one end close to the seat ring shaft hole through which the connecting wire passes.