Honeycomb plate forming equipment

Abstract

The utility model discloses cellular board forming equipment, which belongs to the technical field of cellular board processing, and comprises a base and support rods arranged on the periphery of the base, the top ends of the support rods are fixedly connected with a support plate, the support plate is provided with a lifting mechanism, the lower surface of the lifting mechanism is fixedly connected with a pressing block through an installation assembly, and the pressing block is fixedly connected with the base. Through cooperation of the lifting mechanism and the clamping mechanism, stacked honeycomb plates bonded through glue can be clamped and positioned, then the lifting mechanism drives the pressing block to press the plates, and a worker can control the lifting mechanism to apply pressure to the plates through cooperation of a pressure sensor and an alarm; according to the honeycomb plate forming equipment, the plates are pressed more firmly and closely, the honeycomb plate machining and forming speed of the forming equipment is increased, the honeycomb plate machining efficiency is improved, meanwhile, the formed honeycomb plates can be pushed out rapidly through the arranged moving assembly, and workers can transfer the honeycomb plates conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of honeycomb board processing, in particular to a honeycomb board forming device. Background Technique

[0002] A honeycomb board is a board made by firmly bonding two relatively thin panel boards to both sides of a relatively thick honeycomb-shaped core material, also known as a honeycomb sandwich structure. During the production process of the honeycomb board, glue is required for bonding between the face material and the core material. The main function of the glue is to ensure the stable structure of the aluminum honeycomb board and prevent it from delaminating easily, so that the honeycomb board can be processed and formed. Using the aluminum honeycomb board as a processing material for furniture is a good material choice in the new century. Its completely non-toxic green quality enables furniture manufacturers to avoid unnecessary environmental protection procedures during furniture processing. In addition, the panel of the aluminum honeycomb board can be diversified, such as solid wood, aluminum plate, gypsum board, and natural marble, all of which can be made into honeycomb boards, making the material selection convenient.

[0003] An aluminum honeycomb board forming device proposed according to the publication number: CN220679321U includes a processing chamber, a mold cavity, and a forming template. A plurality of ejector rods are provided at the bottom end of the mold cavity, and a plurality of the ejector rods are inserted into the bottom end of the mold cavity. A push plate is provided at the bottom end of the forming template, and a plurality of through holes corresponding to the forming template are formed on the push plate. The push plate is in contact with the top end of the mold cavity, and a plurality of connecting components are provided between the push plate and the inner wall of the bottom end of the processing chamber. By using the push plate and a plurality of ejector rods to push open the injection molding material after it is formed in the forming template and the mold cavity respectively, the injection molding material can be prevented from adhering to the mold cavity and the forming template after being formed, avoiding the situation that the honeycomb board hangs on the forming template and gets stuck inside the mold cavity, facilitating the staff to take it out, preventing it from affecting the next hot pressing and forming work of the injection molding material, and thus improving the working efficiency of the pressing and forming.

[0004] According to the above introduction, the forming device used for honeycomb boards is not only slow during the forming process of honeycomb boards, reducing the processing efficiency of the forming device for honeycomb boards. To solve the problems mentioned above, an improved honeycomb board forming device is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a honeycomb board forming device. By setting the cooperation of a lifting mechanism and a clamping mechanism, the stacked honeycomb boards after being bonded with glue can be clamped and positioned, and then pressure is provided to the honeycomb boards, so that the boards are pressed more firmly and closely together, accelerating the speed of the forming device for processing and forming the honeycomb board, thereby improving the processing efficiency of the honeycomb board. At the same time, the set moving component can quickly push the formed honeycomb board out of the protection board, facilitating the staff to transfer the formed honeycomb board, so as to solve the problems mentioned in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solution: a honeycomb board forming device, including a base and support rods installed around the base, the top ends of the support rods are fixedly connected with a support plate, a lifting mechanism is installed on the support plate, the lower surface of the lifting mechanism is fixedly connected with a pressing block through an installation component, pressure sensors are installed at corresponding positions on the pressing block, and an alarm is installed on the pressing block at the middle position of the pressure sensors. A protective plate is arranged on the upper surface of the base, clamping mechanisms for cooperating with the pressing block are arranged at both ends of the protective plate, and a moving component for providing a thrust to the honeycomb board is arranged on the back surface of the protective plate.

[0007] Preferably, the lifting mechanism includes air cylinders, two of the air cylinders are installed at both ends of the top of the support plate, the piston rods of the air cylinders penetrate through the support plate and are fixedly connected with a lifting plate, the periphery of the lifting plate is slidably connected with the surface of the support rod through a sliding sleeve, and the upper surface of the pressing block is installed on the lifting plate through an installation component.

[0008] Preferably, the installation component includes positioning bolts, the positioning bolts are fixed around the upper surface of the pressing block, positioning holes are opened at positions corresponding to the positioning bolts on the lifting plate, and the top of the positioning bolts penetrates through the positioning holes and is bolted with fastening pieces.

[0009] Preferably, the clamping mechanism includes threaded sleeves, the threaded sleeves are embedded at both ends of the protective plate, lead screws are threadedly connected in the inner cavities of the threaded sleeves, one end of each lead screw is fixedly connected with a rotating handle, the other end of each lead screw is rotatably connected with a clamping plate, and positioning components for cooperating with the protective plate are fixedly connected to both ends of the clamping plate.

[0010] Preferably, the positioning component includes a positioning rod and a positioning sleeve, the positioning sleeve is embedded in the protective plate, one end of the positioning rod is fixed on the clamping plate, and the other end of the positioning rod penetrates through the positioning sleeve and is fixedly connected with a limiting block.

[0011] Preferably, the moving component includes an electric push rod, the electric push rod is installed on the back surface of the protective plate, and the piston rod of the electric push rod penetrates through the protective plate and is connected with a pushing plate.

[0012] Preferably, support blocks are fixedly connected to both ends of the upper surface of the lifting plate, springs are fixedly connected to the tops of the support blocks, and the tops of the springs are fixedly connected with the lower surface of the support plate.

[0013] Preferably, the pressure sensors and the alarm are electrically connected, and the pressure sensors and the alarm are electrically connected with a controller installed on the base.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] The utility model provides a honeycomb board forming device. By setting the cooperation of a lifting mechanism and a clamping mechanism, the stacked honeycomb boards after being glued can be clamped and positioned. Subsequently, pressure is provided to the honeycomb boards, so that the boards are pressed more firmly and closely together, accelerating the processing and forming speed of the forming device for the honeycomb board, thereby improving the processing efficiency of the honeycomb board. At the same time, the arranged moving component can quickly push the formed honeycomb board out of the protection board, facilitating the staff to transfer the formed honeycomb board. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic rear view of the overall structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the base and the clamping mechanism of the utility model;

[0019] Figure 4 It is an exploded schematic diagram of the installation component, the pressing block and the lifting plate of the utility model.

[0020] Reference numerals in the drawings: 1, base; 2, support rod; 3, support plate; 4, lifting mechanism; 41, cylinder; 42, lifting plate; 43, sliding sleeve; 5, installation component; 51, positioning bolt; 52, positioning hole; 53, fastener; 6, pressing block; 7, pressure sensor; 8, alarm; 9, protection board; 10, clamping mechanism; 101, threaded sleeve; 102, lead screw; 103, rotating handle; 104, positioning component; 1041, positioning rod; 1042, positioning sleeve; 1043, limiting block; 105, clamping plate; 11, moving component; 111, electric push rod; 112, push plate; 12, support block; 13, spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.

[0022] The present utility model provides as Figures 1 to 4A honeycomb board forming device shown in the figure includes a base 1 and support rods 2 installed around the base 1. The top ends of the support rods 2 are fixedly connected to a support plate 3. A lifting mechanism 4 is installed on the support plate 3. The lower surface of the lifting mechanism 4 is fixedly connected to a pressing block 6 through a mounting assembly 5. Pressure sensors 7 are installed at corresponding positions on the pressing block 6. An alarm 8 is installed on the pressing block 6 at the middle position of the pressure sensors 7. A protective plate 9 is arranged on the upper surface of the base 1. Clamping mechanisms 10 for cooperating with the pressing block 6 are arranged at both ends of the protective plate 9. A moving assembly 11 for providing a thrust to the honeycomb board is arranged on the back of the protective plate 9.

[0023] Specifically, through the cooperation of the lifting mechanism 4 and the clamping mechanism 10, the stacked honeycomb boards after glue bonding can be clamped and positioned. Subsequently, pressure is provided to the honeycomb boards. When the lifting mechanism 4 drives the pressing block 6 to press the boards, the staff can, through the cooperation of the pressure sensors 7 and the alarm 8, control the pressure applied by the lifting mechanism 4 to the boards, so as to press the boards more firmly and closely together, accelerating the processing and forming speed of the forming device for the honeycomb board, thereby improving the processing efficiency of the honeycomb board. At the same time, the arranged moving assembly 11 can quickly push the formed honeycomb board out of the protective plate 9, facilitating the staff to transfer the formed honeycomb board.

[0024] In this embodiment, the lifting mechanism 4 includes air cylinders 41. Two air cylinders 41 are installed at both ends of the top of the support plate 3. The piston rods of the air cylinders 41 penetrate through the support plate 3 and are fixedly connected to a lifting plate 42. The periphery of the lifting plate 42 is slidably connected to the surface of the support rod 2 through sliding sleeves 43. The upper surface of the pressing block 6 is installed on the lifting plate 42 through a mounting assembly 5. By providing driving force through the arranged air cylinders 41, the lifting plate 42 is driven to move on the support rod 2, thereby driving the pressing block 6 to perform lifting adjustment, facilitating the pressing and forming of the honeycomb board placed in the protective plate 9.

[0025] In a further preferred embodiment, the mounting assembly 5 includes positioning bolts 51. The positioning bolts 51 are fixed around the upper surface of the pressing block 6. Positioning holes 52 are provided at positions corresponding to the positioning bolts 51 on the lifting plate 42. The tops of the positioning bolts 51 penetrate through the positioning holes 52 and are bolted with fasteners 53. Through the cooperation of the arranged positioning bolts 51, positioning holes 52 and fasteners 53, it is convenient to disassemble and assemble between the pressing block 6 and the lifting plate 42, and thus the pressing block 6 can also be replaced.

[0026] In a further preferred embodiment, the clamping mechanism 10 includes a threaded sleeve 101. The threaded sleeve 101 is embedded at both ends of the protective plate 9. A lead screw 102 is threadedly connected to the inner cavity of the threaded sleeve 101. One end of the lead screw 102 is fixedly connected to a rotating handle 103. The other end of the lead screw 102 is rotatably connected to a clamping plate 105. Both ends of the clamping plate 105 are fixedly connected with a positioning component 104 for cooperating with the protective plate 9. By the cooperation of the threaded sleeve 101, the lead screw 102 and the rotating handle 103, the clamping plate 105 can be driven to move within the protective plate 9, so as to clamp and fix the honeycomb plate. And during the movement of the clamping plate 105, a limiting effect is provided by the positioning component 104.

[0027] In a further preferred embodiment, the positioning component 104 includes a positioning rod 1041 and a positioning sleeve 1042. The positioning sleeve 1042 is embedded in the protective plate 9. One end of the positioning rod 1041 is fixed on the clamping plate 105. The other end of the positioning rod 1041 passes through the positioning sleeve 1042 and is fixedly connected with a limiting block 1043. By the cooperation of the positioning rod 1041 and the positioning sleeve 1042, a limiting movement can be provided for the clamping plate 105, enhancing the stability of the clamping plate 105 when clamping the honeycomb plate. Subsequently, the limiting block 1043 provided on the positioning rod 1041 can provide a limit between the positioning rod 1041 and the protective plate 9 to prevent the positioning rod 1041 from separating from the protective plate 9.

[0028] In a further preferred embodiment, the moving component 11 includes an electric push rod 111. The electric push rod 111 is installed on the back of the protective plate 9. The piston rod of the electric push rod 111 passes through the protective plate 9 and is connected with a push plate 112. By the power provided by the electric push rod 111, the push plate 112 is driven to move forward. Therefore, the formed honeycomb plate can be quickly pushed out of the protective plate 9, facilitating the staff to take and transfer it.

[0029] Further, both ends of the upper surface of the lifting plate 42 are fixedly connected with support blocks 12. The top of the support blocks 12 is fixedly connected with springs 13. The top of the springs 13 is fixedly connected with the lower surface of the support plate 3. By the cooperation of the support blocks 12 and the springs 13, an isolation and buffering effect can be provided between the positioning bolts 51, the lifting plate 42 and the support plate 3.

[0030] Further, the pressure sensor 7 and the alarm 8 are electrically connected. The pressure sensor 7 and the alarm 8 are electrically connected to a controller installed on the base 1. Through the controller, it is convenient for the staff to control the use of the pressure sensor 7 and the alarm 8, and it is convenient for the staff to know the pressure value applied to the plate, so that the pressure provided by the pressing block 6 can press the plates within the specified pressure value, making the pressing of the plates more firm and appropriate.

[0031] During specific use, first place the honeycomb board coated with glue into the protection board 9 in a special order. Subsequently, through the cooperation of the threaded sleeve 101, the lead screw 102, and the rotating handle 103, the clamping plate 105 can be driven to move within the protection board 9, thereby clamping and fixing the honeycomb board to prevent the honeycomb board from shifting in position during pressurization. Moreover, during the movement of the clamping plate 105, a limiting effect is provided by the positioning component 104. Then, the driving force is provided by the cylinder 41 arranged, driving the lifting plate 42 to move on the support rod 2, thereby driving the pressing block 6 to perform lifting adjustment, facilitating the pressing and forming of the honeycomb board placed in the protection board 9. During the process of the pressing block 6 pressing the honeycomb board, the staff can, through the cooperation of the pressure sensor 7 and the alarm 8, control the pressure exerted on the board by the lifting mechanism 4, so that the pressure provided by the pressing block 6 can press the board within the specified pressure value, thereby pressing the boards more firmly and fittingly together. After the honeycomb board is pressed and formed, the electric push rod 111 provides power, thereby driving the push plate 112 to move forward. Therefore, the formed honeycomb board can be quickly pushed out of the protection board 9, facilitating the staff to pick up and transfer it.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A honeycomb board forming device, characterized in that, Comprising: A base (1) and support rods (2) installed around the base (1), and a support plate (3) is fixedly connected to the top ends of the support rods (2); An elevating mechanism (4) is installed on the support plate (3), a pressing block (6) is fixedly connected to the lower surface of the elevating mechanism (4) through a mounting assembly (5), a pressure sensor (7) is installed at a corresponding position on the pressing block (6), and an alarm (8) is installed on the pressing block (6) at the middle position of the pressure sensor (7); A protective plate (9) is arranged on the upper surface of the base (1), clamping mechanisms (10) for cooperating with the pressing block (6) are arranged at both ends of the protective plate (9), and a moving assembly (11) for providing a thrust to the honeycomb panel is arranged on the back surface of the protective plate (9).

2. A honeycomb board forming device according to claim 1, characterized in that: The elevating mechanism (4) includes: A cylinder (41); Two of the cylinders (41) are installed at both ends of the top of the support plate (3), the piston rod of the cylinder (41) penetrates through the support plate (3) and is fixedly connected to a lifting plate (42), and the periphery of the lifting plate (42) is slidably connected to the surface of the support rod (2) through a sliding sleeve (43); The upper surface of the pressing block (6) is installed on the lifting plate (42) through the mounting assembly (5).

3. A honeycomb board forming device according to claim 2, characterized in that: The mounting assembly (5) includes: A positioning bolt (51); The positioning bolt (51) is fixed around the upper surface of the pressing block (6), and positioning holes (52) are formed at positions corresponding to the positioning bolts (51) on the lifting plate (42); The top of the positioning bolt (51) penetrates through the positioning hole (52) and is bolted with a fastener (53).

4. A honeycomb board forming device according to claim 3, characterized in that: The clamping mechanism (10) includes: A threaded sleeve (101); The threaded sleeve (101) is embedded at both ends of the protective plate (9), a lead screw (102) is threadedly connected to the inner cavity of the threaded sleeve (101), one end of the lead screw (102) is fixedly connected to a rotating handle (103), and the other end of the lead screw (102) is rotatably connected to a clamping plate (105); Positioning components (104) for cooperating with the protective plate (9) are fixedly connected to both ends of the clamping plate (105).

5. A honeycomb panel forming device according to claim 4, characterized in that: The positioning component (104) includes: A positioning rod (1041) and a positioning sleeve (1042); The positioning sleeve (1042) is embedded in the protective plate (9), one end of the positioning rod (1041) is fixed on the clamping plate (105), and the other end of the positioning rod (1041) penetrates through the positioning sleeve (1042) and is fixedly connected to a limiting block (1043).

6. A honeycomb panel forming device according to claim 1, characterized in that: The moving component (11) includes: An electric push rod (111); The electric push rod (111) is installed on the back surface of the protective plate (9), the piston rod of the electric push rod (111) penetrates through the protective plate (9) and is connected to a push plate (112).

7. A honeycomb board forming device according to claim 2, characterized in that: Support blocks (12) are fixedly connected to both ends of the upper surface of the lifting plate (42), springs (13) are fixedly connected to the tops of the support blocks (12), and the tops of the springs (13) are fixedly connected to the lower surface of the support plate (3).

8. A honeycomb panel forming device according to claim 1, characterized in that: The pressure sensor (7) is electrically connected to the alarm (8), and the pressure sensor (7) and the alarm (8) are electrically connected to a controller installed on the base (1).

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