Online film tearing device for aluminum coil
By designing an aluminum coil online film tearing device, the aluminum coil protective film is automatically teared off by using a conveyor belt and film cutting mechanism, and collected by the coiling roller, the high strength problem of artificial film tearing is solved, and the efficiency of aluminum coil usage and protection film recycling efficiency is improved.
Patent Information
- Application Number
- CN202422025218.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing aluminum coil tearing process relies on manual operations, which increases the labor intensity of staff and is inconvenient to collect protective films, reducing the efficiency of aluminum coil use.
An aluminum coiled online film tearing device is designed. Through the cooperation of the conveyor belt and the film cutting mechanism, the aluminum film lifting part and the aluminum film cutting knife are used to realize automatic film tearing, and the tearing protective film is collected through the winding roller to reduce the intensity of manual labor and improve the film tearing efficiency.
The rapid tearing and collection of aluminum coil protective film is realized, the intensity of manual labor is reduced, and the efficiency of aluminum coil tearing film and the collection efficiency of protective film are improved.
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Figure CN223132595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum coil processing, and particularly relates to an online aluminum coil film tearing device. Background Technique
[0002] An aluminum coil is a metal product that has been rolled and straightened by a casting and rolling mill and is ready for flying shearing. Aluminum coils are widely used in electronics, packaging, construction, machinery, etc. In the aluminum processing industry, the produced aluminum plates are wound around a drum to form an aluminum coil for storage. During the production process of the aluminum coil, generally, the aluminum coil needs to be processed by shearing and slitting. Before shearing and slitting the aluminum coil, it is necessary to protect the surface of the aluminum plate or aluminum strip to prevent abrasion, facilitate storage and the next process. After the protected aluminum coil is transported to various places, when the aluminum coil needs to be used, the protective film on its surface needs to be torn off for use;
[0003] However, in the existing film tearing process, usually, workers manually tear off the protective film on the surface of the aluminum coil. Due to the large size of the aluminum coil, it increases the working intensity of the workers to tear the film, reduces the use efficiency of the aluminum coil, and the torn protective film is not convenient to collect and clean, increasing the workload of cleaning the aluminum film. Therefore, we need to propose an online aluminum coil film tearing device. Content of the Utility Model
[0004] The purpose of the utility model is to provide an online aluminum coil film tearing device, which is convenient for quickly tearing the protective film on the aluminum coil, and at the same time is convenient for winding and collecting the torn protective film, so as to facilitate the recycling of the protective film and reduce the labor intensity of workers, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an online aluminum coil film tearing device, including a conveying table, a conveyor belt for conveying the aluminum coil is arranged inside the conveying table, a film cutting mechanism for tearing the aluminum film is arranged directly above the conveyor belt, a plurality of groups of legs are fixedly connected to the lower surface of the conveying table, a winding roller is rotatably connected between two of the legs, and one end of the winding roller penetrates through the legs and is driven by a winding motor;
[0006] The film cutting mechanism includes a vertical frame, a vertical rod, a connecting block and two unfolding blocks. The vertical rod is slidably inserted into the upper end of the vertical frame, the lower end of the vertical rod is fixedly connected to the upper surface of the connecting block, a first spring is arranged outside the vertical rod, square shafts penetrating through the unfolding blocks are fixedly connected to both sides of the connecting block, square holes for the square shafts to slide and be inserted are opened on one side of the unfolding blocks, an aluminum film warping part is arranged on one side of the connecting block adjacent to the two square shafts, an aluminum film cutter is arranged on the upper surface of the aluminum film warping part, the cross section of the aluminum film warping part is triangular, and unfolding warping parts are arranged on one side of the two unfolding blocks adjacent to the square shafts.
[0007] Preferably, a telescopic sleeve rod is fixedly connected to the upper surface of the unfolding block. The upper end of the telescopic sleeve rod is fixedly connected to a slider. A guide frame for the slider to slide is fixedly connected to the top of the inner cavity of the vertical frame. The upper end of the vertical rod penetrates through the vertical frame and is fixedly connected to a pull ring.
[0008] Preferably, positioning bolts are inserted into the upper surfaces of the two unfolding blocks. Positioning holes for the positioning bolts to be threadedly connected are formed in the upper surface of the square shaft.
[0009] Preferably, two fixing plates are fixedly connected to the upper surface of the conveying table. A film unwinding and guiding assembly is arranged between the two fixing plates. A limiting mechanism for the aluminum coil wire is arranged in the inner cavity of the conveying table.
[0010] Preferably, the film unwinding and guiding assembly includes a film unwinding roller, a first guiding roller, and a second guiding roller rotatably connected between the two fixing plates. One end of the film unwinding roller penetrates through the fixing plate and is driven by a film unwinding motor.
[0011] Preferably, the limiting mechanism includes two mounting blocks. Guide rods are inserted into the two mounting blocks. A second spring is sleeved on the outer side of the upper end of the guide rod. A pressing roller is rotatably connected to the opposite sides of the two mounting blocks. A fixing roller is arranged below the pressing roller.
[0012] Preferably, mounting grooves for the mounting blocks to slide are formed on both sides of the inner cavity of the conveying table. An aluminum film guide roller and a limiting roller are rotatably connected to one end of the inner cavity of the conveying table far away from the fixing roller.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] The present utility model mainly realizes the cooperation among the conveying table, the conveyor belt, the film cutting mechanism, and the winding roller. The aluminum coil can be quickly conveyed through the conveyor belt. At the same time, the connecting block is made to abut against the surface of the aluminum coil by the first spring. The aluminum film can be lifted by the aluminum film lifting part, and then the aluminum film is cut by the aluminum film cutter, reducing the working intensity of manual film cutting and tearing, improving the efficiency of tearing the aluminum film, and enabling the cut aluminum film to be quickly wound by the winding roller, improving the collection efficiency of the aluminum film. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the structure of the limiting mechanism of the present utility model;
[0017] Figure 3 is a schematic diagram of the structure of the film cutting mechanism of the present utility model.
[0018] In the figure: 1. Conveyor table; 2. Fixed plate; 3. Film cutting mechanism; 31. Vertical frame; 32. Vertical rod; 33. Pulling ring; 34. First spring; 35. Connecting block; 351. Aluminum film warping part; 36. Aluminum film cutter; 37. Square shaft; 38. Expanding block; 381. Square hole; 382. Expanding warping part; 39. Positioning hole; 310. Positioning bolt; 311. Guide frame; 312. Slide block; 313. Telescopic sleeve rod; 4. Installation groove; 5. Unwinding motor; 6. Unwinding roller; 7. First guiding roller; 8. Second guiding roller; 9. Limiting mechanism; 91. Fixed roller; 92. Pressing roller; 93. Guide rod; 94. Second spring; 95. Installation block; 10. Conveyor belt; 11. Aluminum film guiding roller; 12. Limiting roller; 13. Winding motor; 14. Winding roller; 15. Legs. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1-3 , the present invention provides a technical solution: an aluminum coil online film tearing device, including a conveyor table 1, a conveyor belt 10 for conveying aluminum coils is arranged in the conveyor table 1, a film cutting mechanism 3 for tearing aluminum films is arranged directly above the conveyor belt 10, a plurality of groups of legs 15 are fixedly connected to the lower surface of the conveyor table 1, a winding roller 14 is rotatably connected between two of the legs 15, and one end of the winding roller 14 penetrates through the legs 15 and is driven by a winding motor 13;
[0021] The film cutting mechanism 3 includes a vertical frame 31, a vertical rod 32, a connecting block 35 and two groups of expanding blocks 38. The vertical rod 32 is slidably inserted into the upper end of the vertical frame 31, the lower end of the vertical rod 32 is fixedly connected to the upper surface of the connecting block 35, a first spring 34 is arranged outside the vertical rod 32, square shafts 37 penetrating through the expanding blocks 38 are fixedly connected to both sides of the connecting block 35, a square hole 381 for the square shaft 37 to slide and be inserted is opened on one side of the expanding block 38, an aluminum film warping part 351 is arranged on the side of the connecting block 35 adjacent to the two square shafts 37, an aluminum film cutter 36 is arranged on the upper surface of the aluminum film warping part 351, the cross section of the aluminum film warping part 351 is triangular, and expanding warping parts 382 are arranged on the side of the two groups of expanding blocks 38 adjacent to the square shafts 37.
[0022] The upper surface of the unfolding block 38 is fixedly connected with a telescopic sleeve rod 313. The upper end of the telescopic sleeve rod 313 is fixedly connected with a slider 312. The top of the inner cavity of the vertical frame 31 is fixedly connected with a guide frame 311 for the slider 312 to slide. The upper end of the vertical rod 32 penetrates through the vertical frame 31 and is fixedly connected with a pull ring 33. By means of the pull ring 33, it is convenient to lift the connecting block 35, thus facilitating the passing of the aluminum coil. At the same time, the stability of the film cutting mechanism 3 is improved through the guide frame 311 and the slider 312, avoiding the angle inclination of the film cutting mechanism 3.
[0023] Positioning bolts 310 are inserted into the upper surfaces of the two groups of unfolding blocks 38. Positioning holes 39 for the threaded connection of the positioning bolts 310 are provided on the upper surface of the square shaft 37. By installing the positioning bolts 310 in different positioning holes 39, the position adjustment of the two groups of unfolding blocks 38 is facilitated, so as to tear the film of aluminum coils of different specifications.
[0024] Two groups of fixing plates 2 are fixedly connected to the upper surface of the conveying table 1. A film unwinding guiding assembly is arranged between the two groups of fixing plates 2. A limiting mechanism 9 for guiding the wire of the aluminum coil is arranged in the inner cavity of the conveying table 1. The use of the film unwinding guiding assembly can improve the stability of the aluminum coil unwinding. At the same time, the stability of the aluminum coil conveying is improved through the limiting mechanism 9, avoiding the curling of the aluminum coil.
[0025] The film unwinding guiding assembly includes a film unwinding roller 6, a first guiding roller 7 and a second guiding roller 8 rotatably connected between the two groups of fixing plates 2. One end of the film unwinding roller 6 penetrates through the fixing plate 2 and is driven by a film unwinding motor 5. Driving the film unwinding roller 6 by the film unwinding motor 5 facilitates the unwinding of the aluminum coil, and then under the action of the first guiding roller 7 and the second guiding roller 8, the aluminum coil is unwound, improving the stability of the unwinding.
[0026] The limiting mechanism 9 includes two groups of mounting blocks 95. Guide rods 93 are inserted into the two groups of mounting blocks 95. A second spring 94 is sleeved on the outer side of the upper end of the guide rod 93. A pressing roller 92 is rotatably connected to the opposite side of the two groups of mounting blocks 95. A fixed roller 91 is arranged below the pressing roller 92. The second spring 94 can make the pressing roller 92 on the mounting block 95 press on the aluminum coil, thus ensuring the stability of the aluminum coil during transportation on the conveyor belt 10.
[0027] Mounting grooves 4 for the sliding connection of the mounting blocks 95 are provided on both sides of the inner cavity of the conveying table 1. An aluminum film guide roller 11 and a limiting roller 12 are rotatably connected to one end of the inner cavity of the conveying table 1 far from the fixed roller 91. The aluminum film guide roller 11 can reduce the friction between the aluminum film and the conveyor belt 10, thus avoiding the breakage of the aluminum film and reducing faults.
[0028] In use, a part of the aluminum coil on the unwinding roller 6 is drawn out, and the aluminum coil passes through the first guiding roller 7, the second guiding roller 8 and the limiting mechanism 9 in sequence. The end of the aluminum film is torn from the middle and fixed on the winding roller 14. At the same time, the connecting block 35 is pressed against the surface of the aluminum coil under the elastic action of the first spring 34. The winding motor 13, the unwinding motor 5 and the conveyor belt 10 are started. The unwinding motor 5 continuously unwinds the aluminum coil on the unwinding roller 6, and then continuously horizontally conveys the aluminum coil under the action of the conveyor belt 10. When the aluminum coil passes through the connecting block 35, the aluminum film is lifted by the aluminum film lifting part 351. The lifted aluminum film is slit by the aluminum film cutter 36 and is unfolded outward through the unfolding part. Then, under the action of the winding roller 14, the torn aluminum film is wound up, reducing the labor intensity of workers, facilitating the collection of the aluminum film after tearing, reducing the amount of manual labor, and improving the efficiency of film tearing.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An on-line film tearing device for aluminum coils, comprising a conveying table (1), characterized in that: A conveyor belt (10) for conveying aluminum coils is arranged inside the conveying table (1). A film cutting mechanism (3) for tearing the aluminum film is arranged directly above the conveyor belt (10). A plurality of sets of legs (15) are fixedly connected to the lower surface of the conveying table (1). A winding roller (14) is rotatably connected between two of the legs (15). One end of the winding roller (14) penetrates through the leg (15) and is driven by a winding motor (13). The film cutting mechanism (3) includes a vertical frame (31), a vertical rod (32), a connecting block (35) and two unfolding blocks (38). The vertical rod (32) is slidably inserted into the upper end of the vertical frame (31). The lower end of the vertical rod (32) is fixedly connected to the upper surface of the connecting block (35). A first spring (34) is arranged outside the vertical rod (32). Square shafts (37) penetrating through the unfolding blocks (38) are fixedly connected to both sides of the connecting block (35). A square hole (381) for the square shaft (37) to slide and be inserted into is formed in one side of the unfolding block (38). An aluminum film lifting part (351) is arranged on one side of the connecting block (35) adjacent to the two square shafts (37). An aluminum film cutter (36) is arranged on the upper surface of the aluminum film lifting part (351). The cross section of the aluminum film lifting part (351) is triangular. Unfolding lifting parts (382) are arranged on one side of each of the two unfolding blocks (38) adjacent to the square shaft (37).
2. The online film tearing device for aluminum coils according to claim 1, wherein: A telescopic sleeve rod (313) is fixedly connected to the upper surface of the unfolding block (38). A slider (312) is fixedly connected to the upper end of the telescopic sleeve rod (313). A guide frame (311) for the slider (312) to slide and be connected to is fixedly connected to the top of the inner cavity of the vertical frame (31). The upper end of the vertical rod (32) penetrates through the vertical frame (31) and is fixedly connected to a pull ring (33).
3. The online film tearing device for aluminum coils according to claim 2, characterized in that: Positioning bolts (310) are inserted into the upper surfaces of the two unfolding blocks (38). Positioning holes (39) for the positioning bolts (310) to be threadedly connected to are formed in the upper surface of the square shaft (37).
4. An on-line film tearing device for aluminum coils according to claim 3, characterized in that: Two fixing plates (2) are fixedly connected to the upper surface of the conveying table (1). A unwinding guiding assembly is arranged between the two fixing plates (2). A limiting mechanism (9) for guiding the aluminum coil wire is arranged in the inner cavity of the conveying table (1).
5. The online film tearing device for aluminum coils according to claim 4, characterized in that: The unwinding guiding assembly includes an unwinding roller (6), a first guiding roller (7) and a second guiding roller (8) rotatably connected between the two fixing plates (2). One end of the unwinding roller (6) penetrates through the fixing plate (2) and is driven by an unwinding motor (5).
6. The online film tearing device for aluminum coils according to claim 5, characterized in that: The limiting mechanism (9) includes two mounting blocks (95). Guide rods (93) are inserted into the two mounting blocks (95). Second springs (94) are sleeved on the outer sides of the upper ends of the guide rods (93). A pressing roller (92) is rotatably connected to the opposite sides of the two mounting blocks (95). A fixed roller (91) is arranged below the pressing roller (92).
7. An on-line film tearing device for aluminum coils according to claim 6, characterized in that: Installation grooves (4) for the sliding connection of the mounting blocks (95) are formed on both sides of the inner cavity of the conveying table (1), and an aluminum film guide roller (11) and a limiting roller (12) are rotatably connected to one end of the inner cavity of the conveying table (1) far from the fixed roller (91).