Differential roller bed conveying roller convenient to adjust
By setting up multiple independent motor-driven roller sets and control modules on the roller bed, combined with the combination of the driving wheel and the driven wheel, the problem of high requirements for the existing roller bed transmission mode is solved, and flexible transportation is achieved with complex operation requirements and shared by multiple models.
Patent Information
- Application Number
- CN202422496763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing roller bed has high transmission methods, single work segment functions are single, making it difficult to realize multi-stage speed change and complex motion trajectory programming.
The roller sets independently driven by multiple motors are adopted to realize the speed control of different roller sets through the control module, and combined with the combination of the driving wheel and the driven wheel, reducing belt transmission losses and improving transportation flexibility.
The complex operation requirements of roller beds are realized and the production line is shared by multiple models, the requirements for driving wheels and motors are reduced, and the flexibility and stability of transportation are improved.
Smart Images

Figure CN223133073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller beds, and particularly relates to a differential roller bed conveying roller which is convenient to adjust. Background Art
[0002] At present, the movement mode of the roller group of the roller bed is an active and driven structure, that is, the motor drives the active roller to run, and the active roller drives the driven roller to run through a belt or a chain, etc., and the material is conveyed on the belt or the chain. This transmission mode is that the driving roller drives the driven roller to run as a whole, and has relatively high requirements for the driving part. The working section area is modular, and the function of a single working section is relatively single. It is often difficult to program the movement track of the roller bed, and multi-stage speed change cannot be realized during the transportation process of the roller bed. Content of the Utility Model
[0003] The purpose of the utility model is to provide a differential roller bed conveying roller which is convenient to adjust, so as to solve the problems existing in the above-mentioned prior art.
[0004] The above technical purpose of the utility model is realized through the following technical solutions:
[0005] A differential roller bed conveying roller which is convenient to adjust includes a roller bed body, a plurality of motors arranged at equal intervals from left to right on the front side of the roller bed body, a plurality of roller groups corresponding to the rotating shafts of the plurality of motors arranged close to the roller bed side one by one, and a control module fixedly installed on one side of the roller bed body. A plurality of first mounting holes are arranged at equal intervals from left to right on the front side of the roller bed body, and a plurality of second mounting holes are arranged at equal intervals from left to right on the rear side of the roller bed body. The positions of the plurality of motors correspond to the positions of the plurality of first mounting holes one by one, and the positions of the plurality of first mounting holes and the plurality of second mounting holes correspond to each other one by one. A first bearing seat is coaxially arranged on the front side of each of the plurality of first mounting holes, and the first bearing seat is fixedly connected with the roller bed body. A second bearing seat is coaxially arranged on the rear side of each of the plurality of second mounting holes, and the second bearing seat is fixedly connected with the roller bed body;
[0006] The roller group includes a first short driving roller, a second short driving roller and a coupling. The first short driving roller is rotatably installed in the first mounting hole, the front end of the first short driving roller is fixedly connected with the rotating shaft of the motor, a first driving wheel is welded on the first short driving roller, the rear end of the first short driving roller is fixedly connected with the front end of the coupling, the rear end of the coupling is fixedly connected with the front end of the second short driving roller, and the rear end of the second short driving roller is rotatably installed in the second bearing seat. A second driving wheel is welded on the second short driving roller;
[0007] The control module is electrically connected with the plurality of motors through wires.
[0008] By adopting the above technical solution, the roller bed only needs to rely on the driving roller driven by a single motor to operate. The entire roller group consists of two short driving rollers and a coupling. The driving wheel is welded on the short driving roller. The material does not need to be transported by belt drive. It can be directly transported by contacting the driving wheel. One advantage of this transportation method is that it can avoid the loss of force during the belt drive process and reduce consumption. Another advantage is that the running speed of each motor can be regulated through the control module, so as to realize the transportation of different roller groups at different speeds, and thus realize many functions. After the transmission tasks are assigned to each individual driving wheel, the requirements for the driving wheel and the motor are also reduced, and it is no longer necessary for the entire conveyor belt to rely on a single driving wheel to operate as before.
[0009] In a further embodiment, a plurality of brackets are provided on the roller bed body. Brackets are spaced at intervals on the left side of the plurality of roller groups, and the brackets are arranged parallel to the roller groups. The front side of the bracket is fixedly installed on the inner side wall of the front side of the roller bed, and the rear side of the bracket is fixedly installed on the inner side wall of the rear side of the roller bed.
[0010] By adopting the above technical solution, the bracket is fixed on the roller bed. Its main function is to be able to hoist objects such as short driving rollers and couplings by hoisting during the installation and maintenance of the roller group, so as to avoid the workpiece directly falling to the ground and causing damage to personnel or equipment.
[0011] In a further embodiment, a first retaining ring is welded on the front side of the first driving wheel, and an acute angle chamfering structure is provided on the outer edge of the rear side of the first retaining ring. A second retaining ring is welded on the rear side of the second driving wheel, and an acute angle chamfering structure is provided on the outer edge of the rear side of the second retaining ring.
[0012] By adopting the above technical solution, both the first retaining ring and the second retaining ring are used to limit the offset of the material during the transportation process on the driving wheel or the overall roller bed, improving the overall stability of the roller bed.
[0013] In a further embodiment, a first synchronous pulley is welded on the front side of the first driving wheel, and a second synchronous pulley is welded on the front side of the second driving wheel. A third mounting hole is provided between every two adjacent first mounting holes. A plurality of third mounting holes are horizontally arranged at equal intervals on the front side of the roller bed body. A fourth mounting hole is provided between every two adjacent second mounting holes. A plurality of fourth mounting holes are horizontally arranged at equal intervals on the rear side of the roller bed body. The positions of the plurality of third mounting holes correspond to those of the plurality of fourth mounting holes one by one.
[0014] By adopting the above technical solution, the synchronous pulley welded on the short driving roller is mainly for convenient combined use in a small range. For example, belt drive is adopted for a certain section, while for those with higher requirements for running track, speed, and acceleration, driving wheel drive can be adopted, which also facilitates the realization of some complex operation requirements and the sharing of production lines by multiple vehicle models.
[0015] In a further embodiment, third bearing seats are coaxially arranged on the front sides of the multiple third mounting holes. The third bearing seats are fixedly connected to the roller bed body. Fourth bearing seats are coaxially arranged on the front sides of the multiple fourth mounting holes. The fourth bearing seats are fixedly connected to the roller bed body. The front end of the driven roller is rotatably installed in the third bearing seat, and the rear end of the driven roller is rotatably installed in the fourth bearing seat. A first driven wheel is welded to the front end of the driven roller, and a second driven wheel is welded to the rear end of the driven roller.
[0016] By adopting the above technical solution, the transmission wheel can play a good auxiliary role relative to the driving wheel.
[0017] In a further embodiment, a first auxiliary synchronous pulley is welded to the front side of the first driven wheel, and a second auxiliary synchronous pulley is welded to the front side of the second driven wheel.
[0018] By adopting the above technical solution, in addition to the synchronous pulley being required on the roller group driven by the motor, in order to drive the driven roller, a synchronous pulley also needs to be provided on the driven roller, so that it can be driven after installing the synchronous belt.
[0019] In summary, the utility model has the following beneficial effects:
[0020] 1. Through the setting of the control module and the roller group, each roller group can be equipped with a motor separately, and the integrated programming of the running track, speed, and acceleration can be realized through the control module, achieving the effect of realizing the complex operation requirements of the roller bed transportation and improving the flexibility of the production line;
[0021] 2. Through the setting of the driven roller, it can be combined and used within a small range on the entire roller bed, and part of it is adjusted to the synchronous belt connection structure of the driving roller and the driven roller, achieving the effect of improving the transportation flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is the overall structural schematic diagram of Embodiment 1 in a differential roller bed conveyor roller of the utility model that is convenient for adjustment;
[0023] Figure 2 is the internal structural schematic diagram of the roller group in Embodiment 1 in a differential roller bed conveyor roller of the utility model that is convenient for adjustment;
[0024] Figure 3This is a schematic structural diagram of the roller set with synchronous pulleys in Embodiment 2 of a differential roller bed conveyor roller that is easy to adjust according to the present utility model;
[0025] Figure 4 This is a schematic structural diagram of the driven roller in Embodiment 2 of a differential roller bed conveyor roller that is easy to adjust according to the present utility model.
[0026] In the figure, 1 is the roller bed body; 2 is the motor; 3 is the control module; 4 is the roller set; 41 is the first short driving roller; 42 is the second short driving roller; 43 is the coupling; 44 is the first driving wheel; 45 is the second driving wheel; 5 is the bracket; 6 is the first retaining ring; 7 is the second retaining ring; 8 is the first synchronous pulley; 9 is the second synchronous pulley; 10 is the driven roller; 11 is the first driven wheel; 12 is the second driven wheel; 13 is the first auxiliary synchronous pulley; 14 is the second auxiliary synchronous pulley. Detailed implementation mode
[0027] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0028] Among them, the same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the attached Figure 1 drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions facing or away from the geometric center of a specific component. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this specification, "a plurality" means two or more, unless otherwise specifically defined.
[0029] Embodiment 1:
[0030] As Figure 1 - Figure 2As shown in the figure, an adjustable differential roller bed conveyor roller includes a roller bed body 1, a plurality of motors 2 arranged at equal intervals from left to right on the front side of the roller bed body 1, a plurality of roller groups 4 corresponding one by one to the rotating shafts arranged on the side of the plurality of motors 2 close to the roller bed, and a control module 3 fixedly installed on one side of the roller bed body 1. A plurality of brackets 5 are arranged on the roller bed body 1. Brackets 5 are arranged at intervals on the left side of the plurality of roller groups 4, and the brackets 5 are arranged parallel to the roller groups 4. The front side of the bracket 5 is fixedly installed on the inner side wall of the front side of the roller bed, and the rear side of the bracket 5 is fixedly installed on the inner side wall of the rear side of the roller bed. A plurality of first mounting holes are arranged at equal intervals from left to right on the front side of the roller bed body 1, and a plurality of second mounting holes are arranged at equal intervals from left to right on the rear side of the roller bed body 1. The positions of the plurality of motors 2 correspond one by one to the positions of the plurality of first mounting holes, and the positions of the plurality of first mounting holes and the plurality of second mounting holes correspond one by one. A first bearing seat is coaxially arranged on the front side of each of the plurality of first mounting holes, and the first bearing seat is fixedly connected to the roller bed body 1. A second bearing seat is coaxially arranged on the rear side of each of the plurality of second mounting holes, and the second bearing seat is fixedly connected to the roller bed body 1. The control module 3 is electrically connected to the plurality of motors 2 through wires. Through a plurality of roller groups independently controlled by motors, the integrated programming of the running track, speed and acceleration of the roller bed body 1 can be realized. The control terminal of the roller bed body 1 will respectively control the operation of different motors 2 and adjust their speeds according to the preset program, so as to realize complex operation requirements and the situation of sharing production lines by multiple vehicle models. The material is transported by two driving wheels on the roller group 4.
[0031] As Figure 1 - Figure 2 shown in the figure, the roller group 4 includes a first short driving roller 41, a second short driving roller 42 and a coupling 43. The first short driving roller 41 is rotatably installed in the first mounting hole. The front end of the first short driving roller 41 is fixedly connected to the rotating shaft of the motor 2. A first driving wheel 44 is welded on the first short driving roller 41. A plurality of brackets 5 are arranged on the roller bed body 1. Brackets 5 are arranged at intervals on the left side of the plurality of roller groups 4, and the brackets 5 are arranged parallel to the roller groups 4. The front side of the bracket 5 is fixedly installed on the inner side wall of the front side of the roller bed, and the rear side of the bracket 5 is fixedly installed on the inner side wall of the rear side of the roller bed. The rear end of the first short driving roller 41 is fixedly connected to the front end of the coupling 43. The rear end of the coupling 43 is fixedly connected to the front end of the second short driving roller 42. The rear end of the second short driving roller 42 is rotatably installed in the second bearing seat. A second driving wheel 45 is welded on the second short driving roller 42.
[0032] Specific implementation process: There are multiple pre-processed mounting holes on the front and rear sides of the roller bed. After installing the bearing seats for accommodating the roller groups, a motor is installed on the front side of the roller bed. The rotating shaft of the motor should be coaxial with the holes of the bearing seats. Short driving rollers are rotatably installed in the bearing seats on the front and rear sides of the roller bed. The two short driving rollers are connected by a coupling. The front end of the short driving roller on the front side is connected to the rotating shaft of the motor. By pre-programming the control terminal, parameters such as the rotation speed of each roller group can be controlled separately.
[0033] Embodiment 2:
[0034] As Figure 3 - Figure 4 shown, a differential roller bed conveying roller that is easy to adjust. A first synchronous belt pulley 8 is welded to the front side of the first driving wheel 44, and a second synchronous belt pulley 9 is welded to the front side of the second driving wheel 45. A third mounting hole is provided between every two adjacent first mounting holes. A plurality of third mounting holes are arranged horizontally at equal intervals on the front side of the roller bed body 1. A fourth mounting hole is provided between every two adjacent second mounting holes. A plurality of fourth mounting holes are arranged horizontally at equal intervals on the rear side of the roller bed body 1. The positions of the plurality of third mounting holes and the plurality of fourth mounting holes correspond one by one. Third bearing seats are coaxially arranged on the front sides of the plurality of third mounting holes. The third bearing seats are fixedly connected to the roller bed body 1. Fourth bearing seats are coaxially arranged on the front sides of the plurality of fourth mounting holes. The fourth bearing seats are fixedly connected to the roller bed body 1. The front end of the driven roller 10 is rotatably installed in the third bearing seat, and the rear end of the driven roller 10 is rotatably installed in the fourth bearing seat. A first driven wheel 11 is welded to the front end of the driven roller 10, and a second driven wheel 12 is welded to the rear end of the driven roller 10. A first auxiliary synchronous belt pulley 13 is welded to the front side of the first driven wheel 11, and a second auxiliary synchronous belt pulley 14 is welded to the front side of the second driven wheel 12. On the basis of the above, through the additional mounting holes provided on the roller bed body 1, new bearing seats and the driven roller 10 can be installed. Although the transportation of materials can be completed by relying on the motor 2 and the roller group 4, since the overall transportation distance of the roller bed is relatively long, not all parts need to edit the running track. Therefore, a synchronous belt connection structure of the driving roller and the driven roller 10 can be adopted. The belt drive is more stable, can buffer and absorb shock, has a low cost, and is more convenient to maintain.
[0035] Specific implementation process: In addition to the mounting holes for the driving rollers on the roller bed body 1, there are also mounting holes reserved for the driven roller 10. By setting the driven roller 10, driven wheels and synchronous belt pulleys are welded on the driven roller 10. The synchronous belts are respectively sleeved on the driving roller and the driven roller 10 to make the driving roller and the driven roller 10 drive-connected. In this way, while ensuring the flexibility and adjustability of the motor 2 and the roller group 4, the belt drive can be adopted in some unimportant areas.
[0036] In the embodiments disclosed by the present utility model, terms such as "installation", "connection", "attachment", "fixation", etc. shall be understood in a broad sense. For example, "connection" may be a fixed connection, a detachable connection, or an integral connection; "attachment" may be a direct attachment or an indirect attachment through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments disclosed by the present utility model can be understood according to specific circumstances.
[0037] This specific embodiment is only an interpretation of the present utility model and does not limit the present utility model. After reading this specification, those skilled in the art may make modifications to this embodiment without creative contributions as needed, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.
Claims
1. A differential roller bed conveying roller that is convenient for adjustment, comprising a roller bed body (1), a plurality of motors (2) arranged at equal intervals from left to right on the front side of the roller bed body (1), a plurality of roller groups (4) corresponding one-to-one to the rotating shafts arranged on the side of the plurality of motors (2) close to the roller bed, and a control module (3) fixedly installed on one side of the roller bed body (1), characterized in that: A plurality of first mounting holes are equidistantly arranged from left to right on the front side of the roller bed body (1), and a plurality of second mounting holes are equidistantly arranged from left to right on the rear side of the roller bed body (1). The positions of the plurality of motors (2) correspond one by one to the positions of the plurality of first mounting holes, and the positions of the plurality of first mounting holes and the plurality of second mounting holes correspond one by one. A first bearing seat is coaxially arranged on the front side of each of the plurality of first mounting holes, and the first bearing seat is fixedly connected to the roller bed body (1). A second bearing seat is coaxially arranged on the rear side of each of the plurality of second mounting holes, and the second bearing seat is fixedly connected to the roller bed body (1). The roller group (4) includes a first short driving roller (41), a second short driving roller (42) and a coupling (43). The first short driving roller (41) is rotatably installed in the first mounting hole. The front end of the first short driving roller (41) is fixedly connected to the rotating shaft of the motor (2). A first driving wheel (44) is welded on the first short driving roller (41). The rear end of the first short driving roller (41) is fixedly connected to the front end of the coupling (43). The rear end of the coupling (43) is fixedly connected to the front end of the second short driving roller (42). The rear end of the second short driving roller (42) is rotatably installed in the second bearing seat. A second driving wheel (45) is welded on the second short driving roller (42). The control module (3) is electrically connected to the plurality of motors (2) through wires.
2. The adjustable differential roller bed conveying roller according to claim 1, wherein: A plurality of brackets (5) are arranged on the roller bed body (1). Brackets (5) are spaced apart on the left side of each of the plurality of roller groups (4), and the brackets (5) are arranged in parallel with the roller groups (4). The front side of the bracket (5) is fixedly installed on the inner side wall of the front side of the roller bed, and the rear side of the bracket (5) is fixedly installed on the inner side wall of the rear side of the roller bed.
3. The adjustable differential roller bed conveying roller according to claim 1, wherein: A first retaining ring (6) is welded on the front side of the first driving wheel (44), and an acute angle chamfered structure is arranged on the outer edge of the rear side of the first retaining ring (6). A second retaining ring (7) is welded on the rear side of the second driving wheel (45), and an acute angle chamfered structure is arranged on the outer edge of the rear side of the second retaining ring (7).
4. The adjustable differential roller bed conveying roller according to claim 1, characterized in that: A first synchronous belt wheel (8) is welded on the front side of the first driving wheel (44), and a second synchronous belt wheel (9) is welded on the front side of the second driving wheel (45). A third mounting hole is arranged between every two adjacent first mounting holes. A plurality of third mounting holes are horizontally arranged at equal intervals on the front side of the roller bed body (1). A fourth mounting hole is arranged between every two adjacent second mounting holes. A plurality of fourth mounting holes are horizontally arranged at equal intervals on the rear side of the roller bed body (1). The positions of the plurality of third mounting holes and the plurality of fourth mounting holes correspond one by one.
5. The adjustable differential roller bed conveying roller according to claim 4, wherein: A third bearing seat is coaxially arranged on the front side of each of the plurality of third mounting holes, and the third bearing seat is fixedly connected to the roller bed body (1). A fourth bearing seat is coaxially arranged on the front side of each of the plurality of fourth mounting holes, and the fourth bearing seat is fixedly connected to the roller bed body (1). The front end of the driven roller (10) is rotatably installed in the third bearing seat, and the rear end of the driven roller (10) is rotatably installed in the fourth bearing seat. A first driven wheel (11) is welded to the front end of the driven roller (10), and a second driven wheel (12) is welded to the rear end of the driven roller (10).
6. The adjustable differential roller bed conveying roller according to claim 5, characterized in that: A first auxiliary synchronous belt pulley (13) is welded to the front side of the first driven wheel (11), and a second auxiliary synchronous belt pulley (14) is welded to the front side of the second driven wheel (12).