PCB processing sheet transfer device

Abstract

The utility model discloses a printed circuit board (PCB) processing sheet transferring device which comprises a conveying mechanism, a loading and unloading manipulator, a PCB sheet assembling workbench, a first bakelite plate base lifting mechanism, a PCB sheet and bakelite plate base separating mechanism, a second bakelite plate base lifting mechanism and a separated PCB sheet conveying mechanism. The loading and unloading manipulator is arranged above the conveying mechanism and moves along the conveying mechanism, the conveying mechanism comprises a processing conveying belt and a circulating conveying belt, and the processing conveying belt is arranged above the circulating conveying belt and is opposite to the running direction of the circulating conveying belt. According to the utility model, the assembly, conveying and separation of the PCB stacked sheet and the base and the circulation of the bakelite plate base are integrated, so that the processing time of the PCB sheet is saved, and the processing precision of the PCB sheet can be ensured to a certain extent.

Description

Technical Field

[0001] The utility model belongs to the field of PCB processing, and particularly relates to a PCB processing sheet transfer device. Background Art

[0002] In the field of PCB sheet processing, the automatic loading and unloading and transfer functions of PCB sheets are the future development trend, which can reduce the time for equipment operators to replace PCB sheets and reduce the standby time of processing equipment. At present, during the working process of PCB sheet processing equipment, PCB sheets need to be continuously picked up and placed, and these operations are usually completed manually; in this process, the operator needs to use both hands to move the PCB sheets up and down multiple times. However, with the gradual increase in the size of the currently processed PCB sheets, it is particularly difficult to pick up and place large-format PCB sheets, which will result in problems such as long replacement time and inconvenient operation. Therefore, a device needs to be designed to realize the automatic loading, unloading and transfer of PCB sheets, so as to improve the processing efficiency and accuracy of PCB sheets. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a PCB processing sheet transfer device in view of the above deficiencies of the prior art, which integrates the assembly, conveying and separation of PCB stacked sheets and the base, and the recycling of the bakelite base, saves the processing time of PCB sheets, and can ensure the processing accuracy of PCB sheets to a certain extent.

[0004] The technical solution adopted by the present utility model is as follows: A PCB processing sheet transfer device, comprising a conveying mechanism, a loading and unloading manipulator, a PCB sheet assembly workbench, a first bakelite base lifting mechanism, a PCB sheet and bakelite base separation mechanism, a second bakelite base lifting mechanism, and a separated PCB sheet transportation mechanism. The loading and unloading manipulator is arranged above the conveying mechanism and moves along the conveying mechanism. The conveying mechanism includes a processing conveyor belt and a circulating conveyor belt. The processing conveyor belt is arranged above the circulating conveyor belt and is arranged in the opposite direction to the running direction of the circulating conveyor belt. One end of the processing conveyor belt is the starting end, and the other end of the processing conveyor belt is the ending end. The PCB sheet assembly workbench is arranged at the starting end of the processing conveyor belt. The PCB sheet and bakelite base separation mechanism is arranged at the ending end of the processing conveyor belt. The first bakelite base lifting mechanism is arranged at one end of the PCB sheet assembly workbench away from the processing conveyor belt. The second bakelite base lifting mechanism is arranged at one end of the PCB sheet and bakelite base separation mechanism away from the processing conveyor belt. The separated PCB sheet transportation mechanism is arranged at a position corresponding to the PCB sheet and bakelite base separation mechanism on the side of the processing conveyor belt. The processing conveyor belt extends to a position near the top inside the PCB sheet assembly workbench and the PCB sheet and bakelite base separation mechanism. Both the first bakelite base lifting mechanism and the second bakelite base lifting mechanism include a lifting component. When the lifting components of the first bakelite base lifting mechanism and the second bakelite base lifting mechanism move downward, the circulating conveyor belt is communicated with the first bakelite base lifting mechanism and the second bakelite base lifting mechanism.

[0005] In this embodiment, the conveying mechanism further includes an identification and isolation component, and the identification and isolation component is arranged in the middle of the processing conveyor belt.

[0006] In this embodiment, the PCB sheet assembly workbench includes a PCB sheet assembly frame, and the processing conveyor belt extends to a position near the top inside the PCB sheet assembly frame.

[0007] In this embodiment, both the first bakelite base lifting mechanism and the second bakelite base lifting mechanism include a lifting mechanism frame body with a lifting mechanism installation cavity inside. At least one side of the lifting mechanism frame body is provided with a connection cavity communicated with the lifting mechanism frame body. At a position near the top inside the lifting mechanism installation cavity, there is a bakelite board conveying seat extending outside the lifting mechanism installation cavity. The inner side wall of the lifting mechanism installation cavity is provided with several groups of guide rail components. Inside the lifting mechanism installation cavity, there is a bakelite base moving seat connected to the guide rail components. Inside the lifting mechanism installation cavity, there is also a lifting component connected to the bakelite base moving seat and driving the bakelite base moving seat to move up and down along the inside of the bakelite board conveying seat.

[0008] In this embodiment, the PCB sheet and bakelite base separation mechanism includes a separation mechanism frame body with a separation mechanism installation cavity inside. A PCB sheet separation and conveying mechanism is provided at the top of the separation mechanism frame body. A PCB sheet separation and ejection mechanism that moves up and down along the inner side of the separation mechanism installation cavity is provided inside the separation mechanism installation cavity. When the PCB sheet separation and ejection mechanism moves upward, the PCB sheet separation and ejection mechanism passes through the PCB sheet separation and conveying mechanism.

[0009] In this embodiment, the separated PCB sheet transportation mechanism includes a separated PCB sheet transportation frame and a separated PCB sheet transportation component provided inside the separated PCB sheet transportation frame.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. This device integrates the assembly, transportation, separation of PCB stacked sheets and the base, and the recycling of the bakelite base, saving the processing time of PCB sheets and ensuring the processing accuracy of PCB sheets to a certain extent.

[0012] 2. The processing conveyor belt of the conveying mechanism is used to convey PCB stacked sheets and the base, and the recycling conveyor belt is used for the recycling of the bakelite base. The two cooperate to achieve better processing of PCB stacked sheets and better recycling of the bakelite base.

[0013] 3. The first bakelite base lifting mechanism and the second bakelite base lifting mechanism drive the lifting of the bakelite base through lifting, and cooperate with the conveying mechanism to achieve the recycling of the bakelite base.

[0014] 4. The lifting component drives the bakelite base moving seat to move up and down inside the bakelite board conveying seat, and drives the bakelite base to move through the bakelite base moving seat.

[0015] 5. The moving seat base is used for the movement of the bakelite base, and the two limiting plates are used to ensure the movement position of the bakelite base moving seat inside the bakelite board conveying seat and ensure the accuracy of the movement.

[0016] 6. The ejection mechanism of the PCB sheet and bakelite base separation mechanism is used to separate the processed PCB stacked sheets and the base, separating them into cardboard, processed PCB sheets, and bakelite bases, providing conditions for subsequent processing. The PCB sheet separation and conveying mechanism is used to send the separated cardboard and processed PCB sheets to the separated PCB sheet transportation mechanism. The two cooperate to achieve separation and transportation.

[0017] 7. A number of PCB sheet transfer manipulators are provided and can be adjusted according to actual situations for better lifting and transportation. Description of the Drawings

[0018] Figure 1 Structural schematic diagram of the present utility model;

[0019] Figure 2 Exploded view of the present utility model;

[0020] Figure 3 Structural schematic diagram of the first bakelite board base lifting mechanism and the second bakelite board base lifting mechanism of the present utility model;

[0021] Figure 4 Structural schematic diagram of the bakelite board conveying seat of the present utility model;

[0022] Figure 5 Structural schematic diagram of the bakelite board base moving seat of the present utility model;

[0023] Figure 6 Structural schematic diagram of the moving seat base and the limit plate of the present utility model;

[0024] Figure 7 Structural schematic diagram of the PCB sheet and bakelite board base separating mechanism of the present utility model;

[0025] Figure 8 Structural schematic diagram of the PCB sheet transfer manipulator of the present utility model.

[0026] In the figure: 1. Conveyor mechanism; 3. PCB sheet assembly workbench; 4. First bakelite base lifting mechanism; 5. PCB sheet and bakelite base separation mechanism; 6. Second bakelite base lifting mechanism; 7. Separated PCB sheet transportation mechanism; 8. Main body of PCB processing equipment; 11. Processing conveyor belt; 12. Circulating conveyor belt; 13. Identification and isolation component; 31. PCB sheet assembly frame; 41. Lifting mechanism frame; 42. Bakelite conveyor seat; 43. Guide rail assembly; 44. Bakelite base moving seat; 45. Lifting component; 411. Lifting mechanism installation cavity; 421. Conveyor seat body; 422. Conveyor seat limiting through groove; 423. Conveyor seat roller; 4211. Conveyor seat through groove; 431. Slide rail; 432. Slide block; 441. Moving seat base; 442. Limiting plate; 443. Base connecting plate; 4411. Moving plate; 4412. First moving wheel; 4421. Connecting part; 4422. Limiting part; 4423. Second moving wheel; 51. Separation mechanism frame; 52. PCB sheet separation and transfer mechanism; 53. PCB sheet separation and ejection mechanism; 511. Separation mechanism installation cavity; 521. Separation and transfer mechanism frame; 522. Separation cavity; 523. PCB sheet transfer manipulator; 5231. Transfer cylinder body; 5232. Up and down movement cylinder head; 5233. Rotary cylinder head; 5234. Up and down movement piston; 5235. Transfer top plate; 5236. Transfer rotary assembly; 52361. Transfer rotary piston; 52362. Transfer guide rod; 531. Ejection plate; 532. Ejection rod; 71. Separated PCB sheet transportation frame; 72. Separated PCB sheet transportation component. Detailed implementation manners

[0027] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0028] Such as Figures 1 - 8As shown in the figure, a device for loading, unloading and transporting PCB processing sheets includes a conveying mechanism 1, a loading and unloading manipulator 2, a PCB sheet assembly workbench 3, a first bakelite base lifting mechanism 4, a separating mechanism 5 for PCB sheets and bakelite bases, a second bakelite base lifting mechanism 6, and a transporting mechanism 7 for separated PCB sheets. The loading and unloading manipulator 2 is arranged above the conveying mechanism 1 and moves along the conveying mechanism 1. The conveying mechanism 1 includes a processing conveyor belt 11 and a circulating conveyor belt 12. The processing conveyor belt 11 is arranged above the circulating conveyor belt 12 and is set in the opposite running direction to the circulating conveyor belt 12. One end of the processing conveyor belt 11 is the starting end, and the other end of the processing conveyor belt 11 is the ending end. The PCB sheet assembly workbench 3 is arranged at the starting end of the processing conveyor belt 11. The separating mechanism 5 for PCB sheets and bakelite bases is arranged at the ending end of the processing conveyor belt 11. The first bakelite base lifting mechanism 4 is arranged at one end of the PCB sheet assembly workbench 3 far from the processing conveyor belt 11. The second bakelite base lifting mechanism 6 is arranged at one end of the separating mechanism 5 for PCB sheets and bakelite bases far from the processing conveyor belt 11. The transporting mechanism 7 for separated PCB sheets is arranged at a position corresponding to the separating mechanism 5 for PCB sheets and bakelite bases on the side of the processing conveyor belt 11. The processing conveyor belt 11 extends to a position near the top inside the PCB sheet assembly workbench 3 and the separating mechanism 5 for PCB sheets and bakelite bases. Both the first bakelite base lifting mechanism 4 and the second bakelite base lifting mechanism 6 include a lifting component 45. When the lifting component 45 of the first bakelite base lifting mechanism 4 and the second bakelite base lifting mechanism 6 moves downward, the circulating conveyor belt 12 is communicated with the first bakelite base lifting mechanism 4 and the second bakelite base lifting mechanism 6.

[0029] In this embodiment, the conveying mechanism 1 further includes an identification and isolation component 13, and the identification and isolation component 13 is arranged in the middle of the processing conveyor belt 11.

[0030] In this embodiment, the PCB sheet assembly workbench 3 includes a PCB sheet assembly frame 31, and the processing conveyor belt 11 extends to a position near the top inside the PCB sheet assembly frame 31.

[0031] In this embodiment, both the first bakelite base lifting mechanism 4 and the second bakelite base lifting mechanism 6 include a lifting mechanism frame 41 with a lifting mechanism installation cavity 411 formed inside. At least one side of the lifting mechanism frame 41 is provided with a connection cavity communicating with the lifting mechanism frame 41. Inside the lifting mechanism installation cavity 411, near the top position, there is a bakelite board conveying seat 42 extending to the outside of the lifting mechanism installation cavity 411. On the inner side wall of the lifting mechanism installation cavity 411, there are several groups of guide rail assemblies 43. Inside the lifting mechanism installation cavity 411, there is a bakelite base moving seat 44 connected to the guide rail assemblies 43. Inside the lifting mechanism installation cavity 411, there is also a lifting assembly 45 connected to the bakelite base moving seat 44 and driving the bakelite base moving seat 44 to move up and down along the inside of the bakelite board conveying seat 42.

[0032] The bakelite board conveying seat 42 includes a conveying seat body 421 with a conveying seat through groove 4211 formed inside. On both sides of the conveying seat through groove 4211 at the top of the conveying seat body 421, there are conveying seat limiting through grooves 422. Inside the conveying seat through groove 4211, there are several groups of conveying seat rollers 423 extending to the outside of the conveying seat through groove 4211. The guide rail assembly 43 includes a slide rail 431 connected to the inner side wall of the lifting mechanism installation cavity 411 and a slider 432 slidably connected to the slide rail 431. The slider 432 is connected to the bakelite base moving seat 44. The bakelite base moving seat 44 includes a moving seat base 441 and two limiting plates 442. The moving seat base 441 includes several moving plates 4411. On the top of each moving plate 4411, there are several first moving wheels 4412. Each moving plate 4411 is arranged between two adjacent groups of conveying seat rollers 423 and extends to the outside of the conveying seat rollers 423 by moving upward. The two limiting plates 442 are respectively arranged in the two conveying seat limiting through grooves 422 and are detachably connected to each moving plate 4411. The moving seat base 441 also includes a base connecting plate 443. The bottom of each moving plate 4411 is connected to the base connecting plate 443. Both of the two limiting plates 442 include a connecting portion 4421 and a limiting portion 4422. The connecting portion 4421 is detachably connected to each moving plate 4411. The limiting portion 4422 is arranged in the conveying seat limiting through groove 422. On the top of the connecting portion 4421, there are second moving wheels 4423. The lifting assembly 45 is one of a cylinder assembly, an electric push rod assembly or a screw rod assembly.

[0033] In this embodiment, the PCB sheet and bakelite base separation mechanism 5 includes a separation mechanism frame body 51 with a separation mechanism installation cavity 511 formed inside. At the top of the separation mechanism frame body 51, there is a PCB sheet separation and transfer mechanism 52. Inside the separation mechanism installation cavity 511, there is a PCB sheet separation and ejection mechanism 53 that moves up and down along the inner side of the separation mechanism installation cavity 511. When the PCB sheet separation and ejection mechanism 53 moves upward, the PCB sheet separation and ejection mechanism 53 passes through the PCB sheet separation and transfer mechanism 52.

[0034] The PCB sheet separation and transfer mechanism 52 includes a separation and transfer mechanism frame body 521. Inside the separation and transfer mechanism frame body 521, there is a separation cavity 522 for the PCB sheet separation and ejection mechanism 53 to pass through. On both sides of the separation cavity 522, there are several PCB sheet transfer manipulators 523. Each of the several PCB sheet transfer manipulators 523 includes a transfer air cylinder body 5231. At the bottom of the transfer air cylinder body 5231, there are successively connected an up-and-down movement air cylinder head 5232 and a rotary air cylinder head 5233. On the up-and-down movement air cylinder head 5232, there is an up-and-down movement piston 5234 that moves up and down along the transfer air cylinder body 5231. At the end of the up-and-down movement piston 5234 away from the transfer air cylinder body 5231, there is a transfer top plate 5235. On the rotary air cylinder head 5233, there is a transfer rotary assembly 5236 that passes through the up-and-down movement air cylinder head 5232 and is connected to the up-and-down movement piston 5234 to drive the up-and-down piston to rotate. The transfer rotary assembly 5236 includes a transfer rotary piston 52361 and a transfer guide rod 52362 connected to the transfer rotary piston 52361. The transfer rotary piston 52361 is connected to the rotary air cylinder head 5233, and the transfer guide rod 52362 is connected to the up-and-down piston. The PCB sheet separation and ejection mechanism 53 includes a lifting drive assembly and an ejection plate 531. The lifting drive assembly is arranged inside the separation mechanism installation cavity 511 and drives the ejection plate 531 to move up and down along the separation mechanism installation cavity 511. On the ejection plate 531, there are several ejection rods 532.

[0035] In this embodiment, the separated PCB sheet transportation mechanism 7 includes a separated PCB sheet transportation frame 71 and a separated PCB sheet transportation component 72 arranged inside the separated PCB sheet transportation frame 71.

[0036] The identification and isolation component 13 of this device is a photoelectric inductor.

[0037] The first bakelite base lifting mechanism 4 and the second bakelite base lifting mechanism 6 are used to realize the circulation of the bakelite base through lifting. The first bakelite base lifting mechanism 4 transports the bakelite base to the assembly position by rising to realize the assembly of the PCB sheet and the bakelite base; the second bakelite base lifting mechanism 6 sends the bakelite base from which the PCB sheet has been processed and separated to the inside of the first bakelite base lifting mechanism 4 by descending to realize the circulation of the bakelite base. Since two limit plates 442 are required to limit the movement of the bakelite base moving seat 44, and at the same time the moving seat base 441 needs to move up and down inside the bakelite conveyor seat 42; therefore, when assembling the bakelite base moving seat 44, the limit plates 442 and the moving seat base 441 need to pass through the conveyor seat limit through slots 422 and the conveyor seat through slots 4211 respectively before assembly.

[0038] For example, the bakelite base lifting mechanism is used to transport the bakelite base to the assembly position by rising to realize the assembly of the PCB sheet and the bakelite base; in the initial state, the upper surface of the bakelite base moving seat 44 is located below the upper surface of the bakelite conveyor seat 42, and at the same time the bakelite base is placed on the bakelite conveyor seat 42. If the assembly of the PCB sheet is required, the lifting assembly 45 is started, and the slider 432 of the guide rail assembly 43 is displaced in the slide rail 431, thereby driving the bakelite base moving seat 44 to move up. Each moving plate 4411 of the moving seat base 441 passes through two groups of adjacent conveyor seat rollers 423 of the bakelite conveyor seat 42, thereby lifting the bakelite base and transporting the bakelite base to the subsequent assembly position. During this process, the first moving wheel 4412 and the second moving wheel 4423 are used to assist in the transportation of the bakelite base.

[0039] The PCB sheet separating and ejecting mechanism 53 is used to separate the processed PCB stacked sheets and the base, and separate them into cardboard, the processed PCB sheets and the bakelite base. To achieve the separation effect, separation holes need to be pre-set on the bakelite base, and the ejector rods 532 of the PCB sheet separating and ejecting mechanism 53 need to be set corresponding to the positions and quantities of the separation holes.

[0040] When the PCB sheet and bakelite base separation mechanism 5 is working, the lifting drive assembly of the PCB sheet separation and ejection mechanism 53 is activated, driving the ejection plate 531 to move upward. The ejection rods 532 on the ejection plate 531 extend into the separation holes of the bakelite base, thereby separating the PCB stacked sheets and the base into cardboard, processed PCB sheets, and bakelite bases. During this process, the PCB sheet separation and ejection mechanism 53 passes through the PCB sheet separation and transfer mechanism 52. After the separation is completed, compressed air is introduced into the transfer cylinder body 5231, and the reciprocating piston 5234 drives the transfer top plate 5235 to move upward to a position close to the bottom surface of the cardboard and the processed PCB sheets; the transfer rotary piston 52361 drives the transfer top plate 5235 to rotate through the transfer guide rod 52362 and rotates it to the bottom of the cardboard and the processed PCB sheets. The reciprocating piston 5234 continues to drive the transfer top plate 5235 to move upward, sending the cardboard and the processed PCB sheets to the separated PCB sheet transportation mechanism 7. During this process, since there are several PCB sheet transfer manipulators 523, the stability of the transportation of the cardboard and the processed PCB sheets can be ensured. Subsequently, the cardboard and the processed PCB sheets are manually removed and separated into PCB sheets and cardboard.

[0041] The above-described embodiments merely represent the specific implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A PCB processing sheet transfer device, characterized in that: It includes a conveying mechanism, a loading and unloading manipulator, a PCB sheet assembly workbench, a first bakelite base lifting mechanism, a PCB sheet and bakelite base separation mechanism, a second bakelite base lifting mechanism, and a separated PCB sheet transportation mechanism. The loading and unloading manipulator is arranged above the conveying mechanism and moves along the conveying mechanism. The conveying mechanism includes a processing conveyor belt and a circulating conveyor belt. The processing conveyor belt is arranged above the circulating conveyor belt and is set in the opposite running direction to the circulating conveyor belt. One end of the processing conveyor belt is the starting end, and the other end of the processing conveyor belt is the ending end. The PCB sheet assembly workbench is arranged at the starting end of the processing conveyor belt. The PCB sheet and bakelite base separation mechanism is arranged at the ending end of the processing conveyor belt. The first bakelite base lifting mechanism is arranged at one end of the PCB sheet assembly workbench away from the processing conveyor belt. The second bakelite base lifting mechanism is arranged at one end of the PCB sheet and bakelite base separation mechanism away from the processing conveyor belt. The separated PCB sheet transportation mechanism is arranged at a position corresponding to the PCB sheet and bakelite base separation mechanism on the side of the processing conveyor belt. The processing conveyor belt extends to a position near the top inside the PCB sheet assembly workbench and the PCB sheet and bakelite base separation mechanism. Both the first bakelite base lifting mechanism and the second bakelite base lifting mechanism include a lifting component. When the lifting components of the first bakelite base lifting mechanism and the second bakelite base lifting mechanism move downward, the circulating conveyor belt is communicated with the first bakelite base lifting mechanism and the second bakelite base lifting mechanism.

2. The PCB processing sheet transfer device according to claim 1, characterized in that: The conveying mechanism further includes an identification and isolation component, and the identification and isolation component is arranged in the middle of the processing conveyor belt.

3. The PCB processing sheet transfer device according to claim 1, characterized in that: The PCB sheet assembly workbench includes a PCB sheet assembly frame, and the processing conveyor belt extends to a position near the top inside the PCB sheet assembly frame.

4. A PCB processing sheet transfer device according to claim 1, characterized in that: Both the first bakelite base lifting mechanism and the second bakelite base lifting mechanism include a lifting mechanism frame body with a lifting mechanism installation cavity inside. At least one side of the lifting mechanism frame body is provided with a connection cavity communicated with the lifting mechanism frame body. At a position near the top inside the lifting mechanism installation cavity, there is a bakelite conveyor seat extending outside the lifting mechanism installation cavity. The inner side wall of the lifting mechanism installation cavity is provided with several groups of guide rail components. Inside the lifting mechanism installation cavity, there is a bakelite base moving seat connected to the guide rail components. Inside the lifting mechanism installation cavity, there is also a lifting component connected to the bakelite base moving seat and driving the bakelite base moving seat to move up and down along the inside of the bakelite conveyor seat.

5. A PCB processing sheet transfer device according to claim 1, characterized in that: The PCB sheet and bakelite base separation mechanism includes a separation mechanism frame body with a separation mechanism installation cavity inside. The top of the separation mechanism frame body is provided with a PCB sheet separation and conveying mechanism. Inside the separation mechanism installation cavity, there is a PCB sheet separation and ejecting mechanism moving up and down along the inner side of the separation mechanism installation cavity. When the PCB sheet separation and ejecting mechanism moves upward, the PCB sheet separation and ejecting mechanism penetrates through the PCB sheet separation and conveying mechanism.

6. A PCB processing sheet transfer device according to claim 1, characterized in that: The separated PCB sheet transportation mechanism includes a separated PCB sheet transportation frame and a separated PCB sheet transportation component arranged inside the separated PCB sheet transportation frame.

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