Lock block distributing mechanism
Through the coordinated work of the lock block vibration loading parts, material distribution parts and transport robot components, the automatic material distribution and transport of the lock block is achieved, solving the problem of inefficiency of traditional material distribution methods, and improving the production efficiency and accuracy and stability of material distribution.
Patent Information
- Application Number
- CN202422497478.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The traditional lock block material separation method is inefficient and difficult to ensure the accuracy and stability of material separation, and cannot meet production needs.
The lock block vibration loading parts, material distribution parts and transport robot components are used to work together. Through the cooperation of the load module, detection sensor, material barrier components and grabbing components, the lock block is automatically distributed and transported, ensuring the accuracy and stability of material distribution.
Improve production efficiency, reduce manual operation time, ensure the accuracy and stability of material separation, improve production accuracy and safety, and adapt to different needs.
Smart Images

Figure CN223133168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material distribution, in particular to a lock block distribution mechanism. Background Art
[0002] In the industrial assembly production of lock blocks, it is often necessary to perform material distribution operations on small parts such as lock blocks for subsequent processing and assembly. Traditional material distribution methods are usually inefficient and difficult to ensure the accuracy and stability of material distribution. Therefore, an efficient and accurate lock block distribution mechanism is needed to meet the production requirements. Summary of the Invention
[0003] The purpose of the utility model is to provide a lock block distribution mechanism to solve the problems existing in the prior art.
[0004] To achieve the above technical solution, the technical solution of the utility model is as follows: A lock block distribution mechanism includes a lock block vibrating feeding component. The lock block distribution mechanism further includes:
[0005] A distribution component, which is vertically arranged along the transportation direction of the lock block vibrating feeding component and is used to output the lock blocks at a certain interval; and
[0006] A transfer manipulator component, which is movably arranged above the distribution component and is used to grab the lock blocks pushed out by the distribution component and lift and transport them to the other end.
[0007] Further, the distribution component includes a carrying module vertically arranged at the output end of the lock block vibrating feeding component; a receiving plate is fixedly arranged at the output end of the carrying module; a liftable material blocking component is in contact with one side surface of the receiving plate; and a detection sensor is obliquely arranged above the material blocking component.
[0008] Further, the receiving plate is provided with concave Y-shaped receiving grooves in an array, and the shooting light path of the detection sensor shines on the Y-shaped receiving grooves;
[0009] The material blocking component includes a material blocking lifting cylinder; a long strip-shaped material blocking plate is fixedly arranged on the push shaft of the material blocking lifting cylinder.
[0010] Further, the transfer manipulator component includes a transfer bracket; a pushing cylinder is arranged horizontally at the top of the transfer bracket; a grasping component is movably arranged at the top of the transfer bracket; the pushing cylinder can drive the grasping component to move back and forth; buffers are arranged at the beginning and end positions corresponding to the grasping component.
[0011] Further, the grasping assembly includes a grasping base slidably disposed on the top of the transfer bracket; a grasping movable frame is movably inserted on the grasping base; a grasping lifting cylinder is provided on the grasping base; the grasping lifting cylinder can drive the grasping movable frame to reciprocate back and forth in the vertical direction; a plurality of grasping finger cylinders are arranged in an array on one side of the grasping movable frame.
[0012] Further, proximity switches are arranged in an array on the transfer bracket and are detachably installed.
[0013] Further, the lock block vibrating feeding component includes a vibrating feeder; the output end of the vibrating feeder is connected to a linear vibrator; a pressing component is arranged between the linear vibrator and the material distributing component.
[0014] Further, the pressing component includes a pressing bracket provided with a lock block channel; a pressing limit cylinder is fixedly arranged on the top of the pressing bracket; a second sensor is arranged directly in front of the pressing limit cylinder.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1) The utility model effectively improves the production efficiency. Through the coordinated work of the lock block vibrating feeding component, the material distributing component and the transfer manipulator component, the automatic feeding and transfer of the lock blocks are realized, reducing the time and labor intensity of manual operation and greatly improving the production efficiency; the transfer manipulator component can quickly grasp the lock blocks pushed out by the material distributing component and lift and transport them to the other end, improving the transfer speed of the materials and further enhancing the production efficiency.
[0017] 2) Ensure the accuracy and stability of material distribution. The carrier module in the material distributing component can output the lock blocks at a certain interval, ensuring that the distance between each lock block is uniform, providing an accurate position reference for subsequent processing and assembly, improving the production accuracy and stability. In addition, the concave Y-shaped receiving groove on the receiving plate can stably receive the lock blocks, preventing them from shifting during the material distribution process. The detection sensor is inclined, and the shooting light path is projected onto the Y-shaped receiving groove, which can monitor the position and state of the lock blocks in real time to ensure the accuracy of material distribution; the stop cylinder and the long strip-shaped stop plate in the stop component can control the position and interval of the lock blocks, preventing the lock blocks from piling up or getting confused and ensuring the orderly progress of material distribution.
[0018] 3) Improve operation safety and reliability: Through buffers: The buffers in the transfer manipulator component can buffer when the grasping component moves to the start and end positions, reducing the impact force, protecting the equipment and the lock block from damage, and improving the operation safety. Proximity switches: The detachable proximity switches on the transfer bracket can monitor the position of the grasping component in real time, ensuring the accuracy and safety of the grasping and transfer processes. When the grasping component approaches or reaches a specific position, the proximity switch can send a signal in time to control the operation of the equipment and avoid collisions or incorrect operations. Pressing component: The pressing component in the vibrating feeding component of the lock block includes a pressing bracket provided with a lock block channel, a pressing limit cylinder, and a second sensor. The pressing limit cylinder can limit the lock block to ensure that the lock block enters the material distribution component in a proper state. The second sensor can monitor the position and state of the lock block in real time to ensure the accuracy and reliability of the feeding process.
[0019] 4) The utility model can flexibly adapt to different requirements: Detachable proximity switch: The proximity switch on the transfer bracket is detachable and installed, facilitating adjustment and replacement according to different production requirements, and improving the flexibility and adaptability of the equipment. Adjustable material distribution spacing: By adjusting the carrier module and the material blocking component in the material distribution component, different-spacing material distribution outputs can be achieved to meet the material distribution requirements of lock blocks of different specifications. Description of the Drawings
[0020] To further illustrate each embodiment, the utility model provides drawings. These drawings are part of the disclosure of the utility model, mainly used to illustrate the embodiments, and can be combined with the relevant descriptions in the specification to explain the operation principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the lock block material distribution mechanism of the utility model. Detailed Embodiments
[0022] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.
[0023] To enable those skilled in the art of this technology to better understand the solution of the utility model, the utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0024] Please refer to the attached Figure 1 as shown in the figure: A lock block feeding mechanism includes a lock block vibrating feeding component 10, a feeding component 20, and a transfer manipulator component 30. The lock block vibrating feeding component 10 is used to output the lock blocks after arranging them in a certain direction. The feeding component 20 is vertically arranged along the transportation direction of the lock block vibrating feeding component 10, and is used to receive the lock blocks output by the lock block vibrating feeding component 10 and output the lock blocks at a certain interval. The transfer manipulator component 30 is movably arranged above the feeding component 20, and is used to grab the lock blocks pushed out by the feeding component 20 and lift and transport them to the other end. In this embodiment, through the coordinated work of the lock block vibrating feeding component, the feeding component, and the transfer manipulator component, the automatic feeding and transfer of the lock blocks are realized, reducing the time and labor intensity of manual operation and greatly improving the production efficiency. The transfer manipulator component can quickly grab the lock blocks pushed out by the feeding component and lift and transport them to the other end, improving the transfer speed of the materials and further enhancing the production efficiency. Next, the lock block vibrating feeding component 10, the feeding component 20, and the transfer manipulator component 30 will be introduced in detail.
[0025] Based on the above embodiment, the feeding component 20 includes a carrying module 201 vertically arranged at the output end of the lock block vibrating feeding component 10; a receiving plate 202 is fixedly arranged at the output end of the carrying module 201; a liftable material blocking component 203 is in contact with one side surface of the receiving plate 202; a detection sensor 204 is inclinedly arranged above the material blocking component 203.
[0026] Based on the above embodiment, concave Y-shaped receiving grooves are arranged in an array on the receiving plate 202, and the shooting light path of the detection sensor 204 shines on the Y-shaped receiving grooves;
[0027] The material blocking component 203 includes a material blocking lifting cylinder; a long strip-shaped material blocking plate is fixedly arranged on the push shaft output by the material blocking lifting cylinder.
[0028] Specifically: After the lock blocks are output from the lock block vibrating feeding component 10, they vertically enter the receiving plate 202 on the carrying module 201. Then the carrying module will drive the receiving plate 202 to move intermittently to load the lock blocks on the Y-shaped receiving grooves. The Y-shaped receiving grooves on the receiving plate can stably receive the lock blocks. The material blocking lifting cylinder of the material blocking component can raise or lower the long strip-shaped material blocking plate as needed to control the position of the lock blocks so that they do not shift during the movement and ensure the accuracy of subsequent grasping. The detection sensor is inclinedly arranged above the material blocking component, and its shooting light path shines on the Y-shaped receiving grooves, and can detect the position and state of the lock blocks in real time to ensure the accuracy of feeding.
[0029] Based on the above embodiments, the transfer manipulator component 30 includes a transfer bracket 301; a pushing cylinder 302 is horizontally arranged at the top of the transfer bracket 301; a gripping assembly 303 is movably arranged at the top of the transfer bracket 301; the pushing cylinder 302 can drive the gripping assembly 303 to reciprocate back and forth; buffers 304 are arranged corresponding to the starting and ending positions of the gripping assembly 303.
[0030] Based on the above embodiments, the gripping assembly 303 includes a gripping base slidably arranged at the top of the transfer bracket 301; a gripping movable frame is movably inserted on the gripping base; a gripping lifting cylinder is arranged on the gripping base; the gripping lifting cylinder can drive the gripping movable frame to reciprocate back and forth in the vertical direction; a plurality of gripping finger cylinders are arranged in an array on one side of the gripping movable frame.
[0031] Based on the above embodiments, proximity switches are arranged in an array on the transfer bracket 301 and are detachably installed.
[0032] Specifically: The pushing cylinder at the top of the transfer bracket can drive the gripping assembly to reciprocate back and forth. When the gripping assembly moves above the material distribution component, the gripping lifting cylinder drives the gripping movable frame to descend in the vertical direction, and the gripping finger cylinders grip the lock blocks pushed out by the material distribution component. Then the gripping lifting cylinder raises the gripping movable frame, and the pushing cylinder drives the gripping assembly to move to the other end. During the movement of the gripping assembly, the buffers can play a buffering role to protect the equipment and the lock blocks. The proximity switches can monitor the position of the gripping assembly in real time to ensure the accuracy and safety of the gripping and transfer processes.
[0033] Based on the above embodiments, the lock block vibrating feeding component 10 includes a vibrating feeder; the output end of the vibrating feeder is connected to a linear vibrator 101; a pressing component 102 is arranged between the linear vibrator 101 and the material distribution component 20.
[0034] Based on the above embodiments, the pressing component 102 includes a pressing bracket provided with a lock block channel; a pressing limit cylinder is fixedly arranged at the top of the pressing bracket; a second sensor is arranged directly in front of the pressing limit cylinder.
[0035] Specifically: The vibrating feeder vibrates and conveys the lock blocks to the linear vibrator. The linear vibrator further conveys the lock blocks smoothly towards the material distribution component. Between the linear vibrator and the material distribution component, the pressing limit cylinder and the second sensor of the pressing component work together to ensure that the lock blocks enter the material distribution component in a proper state. When the lock blocks pass through the lock block channel of the pressing bracket, the pressing limit cylinder can limit the lock blocks as needed, and the second sensor monitors the position and state of the lock blocks in real time.
[0036] In summary, the lock block material distribution mechanism has many advantages such as improving production efficiency, ensuring the accuracy and stability of material distribution, enhancing operation safety and reliability, and flexibly adapting to different requirements, providing an efficient and reliable solution for the production and processing of lock blocks.
[0037] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art should be able to make equivalent embodiments of equivalent changes by using the above-disclosed technical content with some modifications within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A lock block feeding mechanism, comprising a lock block vibrating feeding component (10), characterized in that, The lock block feeding mechanism further includes: A feeding component (20), vertically arranged along the transportation direction of the lock block vibrating feeding component (10), for outputting lock blocks at a certain interval; and A transfer manipulator component (30), movably arranged above the feeding component (20), for grasping the lock blocks pushed out by the feeding component (20) and lifting and transporting them to the other end.
2. The lock block feeding mechanism according to claim 1, wherein: The feeding component (20) includes a carrying module (201) vertically arranged at the output end of the lock block vibrating feeding component (10); a receiving plate (202) is fixedly arranged at the output end of the carrying module (201); a liftable material blocking assembly (203) is in contact with one side of the receiving plate (202); a detection sensor (204) is obliquely arranged above the material blocking assembly (203).
3. The lock block feeding mechanism according to claim 2, characterized in that: Concave Y-shaped receiving grooves are arranged in an array on the receiving plate (202), and the shooting light path of the detection sensor (204) is projected onto the Y-shaped receiving grooves; The material blocking assembly (203) includes a material blocking lifting cylinder; a strip-shaped material blocking plate is fixedly arranged on the push shaft of the material blocking lifting cylinder.
4. The lock block feeding mechanism according to claim 1, wherein: The transfer manipulator component (30) includes a transfer bracket (301); a pushing cylinder (302) is arranged horizontally at the top of the transfer bracket (301); a grasping component (303) is movably arranged at the top of the transfer bracket (301); the pushing cylinder (302) can drive the grasping component (303) to move back and forth; buffers (304) are arranged corresponding to the starting and ending positions of the grasping component (303).
5. The lock block feeding mechanism according to claim 4, wherein: The grasping component (303) includes a grasping base slidably arranged at the top of the transfer bracket (301); a grasping movable frame is movably inserted on the grasping base; a grasping lifting cylinder is arranged on the grasping base; the grasping lifting cylinder can drive the grasping movable frame to move back and forth in the vertical direction; grasping finger cylinders are arranged in an array on one side of the grasping movable frame.
6. The lock block feeding mechanism according to claim 5, wherein: Proximity switches are arranged in an array on the transfer bracket (301) and are detachably installed.
7. The lock block material distribution mechanism according to claim 1, characterized in that: The lock block vibrating feeding component (10) includes a vibrating feeder; a linear vibrator (101) is connected to the output end of the vibrating feeder; a material pressing component (102) is arranged between the linear vibrator (101) and the feeding component (20).
8. The lock block feeding mechanism according to claim 7, characterized in that: The material pressing component (102) includes a material pressing bracket provided with a lock block channel; a material pressing limit cylinder is fixedly arranged at the top of the material pressing bracket; a second sensor is arranged directly in front of the material pressing limit cylinder.