Automatic bottle arranging and sorting treatment device
Through the automatic bottle sorting and processing device, the use of components such as conveyor belts, turntables and identifiers, the problem of irregular sorting of plastic bottles and difficulty in sorting unqualified bottles is solved, and the orderly arrangement and protection of bottles is achieved, which improves sorting efficiency and reduces the defective rate.
Patent Information
- Application Number
- CN202422490109.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, the plastic bottle sorting process is irregular, resulting in wear of the bottle and reducing the sorting effectiveness, and it is difficult to sort out the unqualified bottles.
Automatic bottle sorting and processing device is used to realize the regular arrangement of bottles and automatic sorting of unqualified bottles by using components such as conveyor belts, turntables and identifiers. Unqualified bottles are identified through turntables and identifiers, and the motor drives the disc and connecting rods to achieve the collection of unqualified bottles.
The orderly arrangement and protection of bottles is achieved, the bottle wear is reduced, the sorting efficiency is improved, and the defective rate is reduced.
Smart Images
Figure CN223133380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic sorting of plastic bottles, in particular to an automatic bottle sorting and processing device. Background Art
[0002] The main function of the bottle sorting and processing device used in health product production is to sort and process bottles to improve the efficiency and accuracy of the production line. The sorted bottles will be sent to the packaging unit for encapsulation or labeling to complete the final production process. Ensure that each bottle can be accurately classified and processed, thereby maximizing the production efficiency.
[0003] In the prior art, the sorting process of products is usually messy. After sorting, each bottle cannot enter the next workshop neatly, which takes more time for the subsequent processing of the bottles. And because the bottles collide with each other and cause damage, the effectiveness of sorting is reduced. For this reason, an automatic bottle sorting and processing device is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides an automatic bottle sorting and processing device, aiming to improve the problem that the bottles cannot be kept neat during the sorting process in the prior art, resulting in wear of the bottles at any time.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An automatic bottle sorting and processing device includes a bed body. A conveyor belt is installed inside the bed body. A plurality of baffles are fixedly connected to the outside of the conveyor belt. One end of the bed body far from the conveyor belt is fixedly connected with an inclined plate. A first motor is installed on the top of the inclined plate. A first turntable is fixedly connected to the driving end of the first motor. The other end of the first motor is fixedly connected with a second turntable. A ring cover is fixedly connected to the top of the inclined plate. A discharge strip is fixedly connected to the outside of the ring cover. A sorting component for sorting unqualified bottles is fixedly connected to the bottom of the discharge strip.
[0007] As a further description of the above technical solution:
[0008] The sorting component includes a collection box. A protection box is fixedly connected to the inner wall of the collection box. A second motor is installed on one side of the inner wall of the collection box. A disc is fixedly connected to the driving end of the second motor. A connecting rod is rotatably connected to the outside of the disc.
[0009] As a further description of the above technical solution:
[0010] The other end of the connecting rod is rotatably connected to a receiving plate. A bottom plate is fixedly connected to the top of the receiving plate.
[0011] As a further description of the above technical solution:
[0012] A channel is provided at the bottom of the discharge strip, the bottom plate is slidably connected to the outside of the channel, and a guiding rod is fixedly connected to the outside of the discharge strip.
[0013] As a further description of the above technical solution:
[0014] Chute strips are fixedly connected to both sides of the top of the bed body. Two slides are provided inside each of the two chute strips. A top plate one is slidably connected to the inner walls of two of the slides, and a top plate two is slidably connected to the inner walls of the other two slides.
[0015] As a further description of the above technical solution:
[0016] A dust suction box is fixedly connected to the top of the top plate two. An air extraction pump is installed on the top of the dust suction box. A round hole plate is slidably connected to the bottom of the dust suction box. A pull block is fixedly connected to the outside of the round hole plate.
[0017] As a further description of the above technical solution:
[0018] A base platform is fixedly connected to the outside of the bed body. The bottom of the collection box is fixedly connected to the top of the base platform.
[0019] As a further description of the above technical solution:
[0020] A plurality of card slots are provided on the outside of the first turntable. A plurality of notches are provided on the outside of the second turntable. A window is provided on the outside of the bed body. The discharge strip is fixedly connected to the inner wall of the window. An identifier is installed at one end of the window away from the discharge strip.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, when the first motor is started to drive the rotation of the first turntable and the second turntable, the bottle can be driven by the rotation of the first turntable and the second turntable. The bottle body is stuck into the external card slots of the first turntable and the second turntable, and finally enters the inside of the discharge strip along the guiding rod. Each bottle can be neatly arranged inside the discharge strip. The bottle arranging process is gentler, which has a certain protection for the outside of the bottle and makes the subsequent processing more orderly.
[0023] 2. In the utility model, the identifier identifies the bottle. The unqualified bottle will trigger the operation of the second motor, causing the disc to rotate, driving the rotation of the connecting rod, enabling the receiving plate to slide on the top of the collection box, pulling out the bottom plate, and making the unqualified bottle fall into the collection box, achieving the collection of unqualified bottles, so that the unqualified bottles do not enter the subsequent processing, reducing the defective rate during the processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of an automatic bottle sorting and processing device proposed by the utility model;
[0025] Figure 2 This is a structural schematic diagram of a turntable 1 of an automatic bottle sorting and processing device proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a discharging bar of an automatic bottle sorting and processing device proposed by the utility model;
[0027] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0028] Figure 5 The utility model discloses a ring cover structure diagram of an automatic bottle sorting and processing device.
[0029] Legend:
[0030] 1. Bed; 2. Base; 3. Conveyor belt; 4. Baffle; 5. Inclined plate; 6. Motor 1; 7. Turntable 1; 8. Turntable 2; 9. Ring cover; 10. Discharge bar; 11. Guide roller; 12. Bottom plate; 13. Receiver plate; 14. Connecting rod; 15. Disc; 16. Collecting box; 17. Protective box; 18. Motor 2; 19. Slide bar; 20. Top plate 1; 21. Top plate 2; 22. Dust box; 23. Exhaust pump; 24. Circular hole plate; 25. Pull block; 26. Identifier. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figures 2 to 5 The utility model provides an embodiment: an automatic bottle sorting and processing device, including a bed 1, a conveyor belt 3 is installed inside the bed 1, and a plurality of baffles 4 are fixedly connected to the outside of the conveyor belt 3. The bottles to be sorted are placed inside the bed 1. As the conveyor belt 3 runs, some bottles will be retained on the top of the baffle 4 and rotate with the rotation of the conveyor belt 3. An inclined plate 5 is fixedly connected to the end of the bed 1 away from the conveyor belt 3. The bed 1 supports and fixes the inclined plate 5. The top of the inclined plate 5 is fixedly connected to a ring cover 9, so that when the conveyor belt 3 rotates and turns the bottles, the bottles will not fall outside the ring cover 9.
[0033] A first motor 6 is installed at the top of the inclined plate 5. When the first motor 6 is started, a first turntable 7 is fixedly connected to the outside of the driving end of the first motor 6 to drive the rotation of the first turntable 7. The other end of the first motor 6 is fixedly connected to a second turntable 8, so that the second turntable 8 rotates synchronously. A plurality of card slots are provided on the outside of the first turntable 7, and a plurality of notches are provided on the outside of the second turntable 8. The card slots of the first turntable 7 are set to exactly accommodate the size of the bottle body, and the notches of the second turntable 8 are set to exactly accommodate the size of the bottle mouth. When the bottle rotates, either the bottle mouth and the bottle body can be orderly engaged in the notches and card slots, and then rotate with the operation of the first turntable 7 and the second turntable 8, or continue to rotate until they can be exactly engaged.
[0034] One end of the outside of the ring cover 9 is fixedly connected to a discharge strip 10. The ring cover 9 has a fixing effect on the discharge strip 10. A guiding rod 11 is fixedly connected to the outside of the discharge strip 10. The other end of the guiding rod 11 is located in the middle of the first turntable 7 and the second turntable 8. When the bottle rotates to the position where the discharge strip 10 is located, due to inertia, it will move forward along the guiding rod 11 and enter the top of the discharge strip 10. The latter bottle will push the former bottle forward to complete the sorting and arranging of the bottles.
[0035] Refer to Figure 1 、 Figure 2 And Figure 5 , a window is provided on the outside of the bed body 1. The window enables the bottle to smoothly leave the bed body 1 along with the discharge strip 10. The outside of the discharge strip 10 is fixedly connected to the inner wall of the window. The window has a supporting and fixing effect on the discharge strip 10. An identifier 26 is installed at one end of the window away from the discharge strip 10, so that the identifier 26 can detect each bottle passing below it. Here, the identifier 26 is prior art. By inputting the image of a complete bottle and comparing it with each bottle to be detected, when there is a difference, the sorting system will be triggered.
[0036] A sorting component for sorting unqualified bottles is fixedly connected to the bottom of the discharge strip 10. The sorting component includes a collection box 16. A base 2 is fixedly connected to the outside of the bed body 1. The bottom of the collection box 16 is fixedly connected to the top of the base 2. The base 2 has a supporting and fixing effect on the collection box 16. A protection box 17 is fixedly connected to the inner wall of the collection box 16, which has a supporting and protecting effect on the second motor 18. A second motor 18 is installed on one side of the inner wall of the collection box 16. When the identifier 26 detects an unqualified bottle, the second motor 18 will be started.
[0037] The driving end of the second motor 18 is fixedly connected to a disc 15, which drives the disc 15 to rotate. The outside of the disc 15 is rotatably connected to a connecting rod 14, causing the connecting rod 14 to rotate. The other end of the connecting rod 14 is rotatably connected to a receiving plate 13. The connecting rod 14 will push the receiving plate 13. The top of the receiving plate 13 is fixedly connected to a bottom plate 12, causing the bottom plate 12 to move. A channel is formed at the bottom of the discharge strip 10, and the bottom plate 12 is slidably connected to the outside of the channel. The movement of the bottom plate 12 causes the bottles at the position of the channel to fall into the collection box 16, completing the collection of unqualified bottles. The qualified bottles will enter the next processing step along with the discharge strip 10.
[0038] On both sides of the top of the bed body 1, chute strips 19 are fixedly connected. The bed body 1 supports and fixes the two chute strips 19. Two slideways are formed inside the two chute strips 19. The inner walls of two of the slideways are slidably connected to a first top plate 20. Here, the two slideways refer to the two slideways on the same horizontal plane of the two chute strips 19. The first top plate 20 slides on the inner walls of the two slideways near the bottom. The inner walls of the other two slideways are slidably connected to a second top plate 21. The second top plate 21 slides on the inner walls of the two slideways near the top, enabling the first top plate 20 and the second top plate 21 to slide independently of each other. The first top plate 20 or the second top plate 21 can be freely removed to place bottles or clean the inside of the machine tool.
[0039] The top of the second top plate 21 is fixedly connected to a dust suction box 22, which is used to suck the fine dust contaminated on the bottle body when the machine tool is working. A suction pump 23 is installed on the top of the dust suction box 22. Starting the suction pump 23 enables the dust suction box 22 to work. The bottom of the dust suction box 22 is slidably connected to a round hole plate 24, preventing larger debris from being sucked into the dust suction box 22. A pull block 25 is fixedly connected to the outside of the round hole plate 24. Pulling the pull block 25 can replace or clean the round hole plate 24.
[0040] Working principle: Place the bottles to be sorted in the rear cavity of the bed body 1. They will reach the front cavity of the bed body 1 via the conveyor belt 3. Start the first motor 6 to drive the rotation of the first turntable 7 and the second turntable 8, enabling the bottles to be driven by the rotation of the first turntable 7 and the second turntable 8. Thus, the bottle body is stuck into the external card slots of the first turntable 7 and the second turntable 8. With the rotation of the first turntable 7 and the second turntable 8, finally, the bottles enter the inside of the discharge strip 10 along the guiding rod 11. After being identified by the identifier 26, the unqualified bottles will trigger the operation of the second motor 18, causing the disc 15 to rotate, driving the rotation of the connecting rod 14, enabling the receiving plate 13 to slide on the top of the collection box 16, pulling out the bottom plate 12, causing the unqualified bottles to fall into the collection box 16, achieving the collection of unqualified bottles. The qualified bottles will enter subsequent processing such as labeling along with the discharge strip 10.
[0041] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An automatic bottle sorting and processing device, comprising a bed body (1), characterized in that: Inside the bed body (1), a conveyor belt (3) is installed. A plurality of baffles (4) are fixedly connected to the outside of the conveyor belt (3). At one end of the inside of the bed body (1) away from the conveyor belt (3), an inclined plate (5) is fixedly connected. At the top of the inclined plate (5), a first motor (6) is installed. The driving end of the first motor (6) is fixedly connected with a first turntable (7) on the outside, and the other end of the first motor (6) is fixedly connected with a second turntable (8). At the top of the inclined plate (5), a ring cover (9) is fixedly connected. An outlet strip (10) is fixedly connected to the outside of the ring cover (9). At the bottom of the outlet strip (10), a sorting assembly for sorting unqualified bottles is fixedly connected.
2. The automatic bottle sorting and processing device according to claim 1, wherein: The sorting assembly includes a collection box (16). A protection box (17) is fixedly connected to the inner wall of the collection box (16). A second motor (18) is installed on one side of the inner wall of the collection box (16). The driving end of the second motor (18) is fixedly connected with a disc (15). A connecting rod (14) is rotatably connected to the outside of the disc (15).
3. The automatic bottle sorting and processing device according to claim 2, characterized in that: The other end of the connecting rod (14) is rotatably connected to a receiving plate (13). A bottom plate (12) is fixedly connected to the top of the receiving plate (13).
4. An automatic bottle sorting and processing device according to claim 3, characterized in that: A channel is opened at the bottom of the outlet strip (10). The bottom plate (12) is slidably connected to the outside of the channel. A guiding rod (11) is fixedly connected to the outside of the outlet strip (10).
5. An automatic bottle sorting and processing device according to claim 1, characterized in that: On both sides of the top of the bed body (1), chute strips (19) are fixedly connected. Two sliding channels are opened in each of the two chute strips (19). A first top plate (20) is slidably connected to the inner walls of two of the sliding channels, and a second top plate (21) is slidably connected to the inner walls of the other two sliding channels.
6. An automatic bottle sorting and processing device according to claim 5, characterized in that: A dust collection box (22) is fixedly connected to the top of the second top plate (21). An air extraction pump (23) is installed on the top of the dust collection box (22). A round hole plate (24) is slidably connected to the bottom of the dust collection box (22). A pulling block (25) is fixedly connected to the outside of the round hole plate (24).
7. An automatic bottle sorting and processing device according to claim 2, characterized in that: A base (2) is fixedly connected to the outside of the bed body (1). The bottom of the collection box (16) is fixedly connected to the top of the base (2).
8. An automatic bottle sorting and processing device according to claim 1, characterized in that: A plurality of card slots are opened on the outside of the first turntable (7). A plurality of notches are opened on the outside of the second turntable (8). A window is opened on the outside of the bed body (1). The outside of the outlet strip (10) is fixedly connected to the inner wall of the window. An identifier (26) is installed at one end of the window away from the outlet strip (10).