Mobile motor transfer device used in membrane evaporator

By designing a mobile motor reverse transport device suitable for small spaces of membrane evaporators, the problem of motor maintenance and reverse transport in closed evaporators is solved, and the motor is conveniently disassembled and safely transported, and is suitable for motor maintenance of different installation heights.

CN223134020UActive Publication Date: 2025-07-22LIHUAYI LIJIN REFINING & CHEMICAL CO LTD
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Patent Information

Application Number
CN202421724858.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-22
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, the maintenance of closed membrane evaporators and motor back-running is difficult, especially in small spaces, which leads to complex and inconvenient motor maintenance and back-running operations.

Method used

A mobile motor reverse transport device including columns, universal wheels, support plates, adjustment bolts, support bolts, hydraulic jacks, load-bearing plates, motor lifting tables and top bolts is designed. Each component can be easily detached and assembled, suitable for motor disassembly and lifting in a small space, and has a motor placement groove to prevent tilting.

Benefits of technology

It realizes motor disassembly and reverse transportation in a small space, improves operating safety and flexibility, is suitable for motor maintenance at different installation heights, and simplifies the motor disassembly and transfer process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transportation, in particular to a mobile motor reshipment device used in a membrane evaporator. Comprising a stand column, universal wheels, a supporting disc, an adjusting bolt, a supporting bolt, a hydraulic jack, a bearing disc, a motor lifting table and a top bolt. The universal wheels are arranged at the lowermost ends of the stand columns and used for walking in multiple directions. The supporting disc is arranged on the lower middle portion of the stand column, the diameter of the supporting disc is larger than that of the stand column, and the supporting disc is used for supporting the bearing disc. The adjusting bolt is provided with an external thread and located on the upper middle portion of the stand column, and the adjusting bolt and the stand column are of an integrated structure. The supporting bolt is of an annular structure, is provided with an internal thread, is matched with the external thread of the adjusting bolt and is used for supporting and limiting the position of the sliding leg; according to the scheme, all the components can be easily disassembled and assembled, on the premise that the bearing force is guaranteed, the components can be disassembled to be carried and moved, disassembly and assembly are convenient, and the device is particularly suitable for the reverse operation of the air-cooled motor in a small space.
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Description

Technical Field

[0001] The utility model relates to the technical field of transportation, in particular to a mobile motor reverse transportation device used in a film evaporator. Background Art

[0002] In the oil refining, chemical and other industrial fields, the operation of large-scale equipment areas is often accompanied by the generation of high-temperature media. The effective cooling of these media is crucial to ensure the continuity and safety of the production process. One of the traditional cooling methods is through an air cooling platform, in which the motor drives the fan blades to rotate through a belt to form an upward guide wind, thereby air-cooling the process tube bundle. This air cooling method can meet the basic cooling needs in most cases, but in extremely hot summers or under high-load operating conditions, its cooling effect is often unsatisfactory, and it is difficult to achieve the temperature indicators required by the process, which has an adverse effect on production efficiency and product quality.

[0003] In order to overcome the limitations of simple air cooling, the industry introduced membrane evaporators as auxiliary cooling systems. The membrane evaporator adopts a unique house-shaped design, which cleverly wraps two air coolers inside it to form a compact and efficient cooling unit. Its four walls are carefully designed as diversion types. The cooling water is transported to the upper side of the wall through the water pump circulation system, and then the cooling water naturally flows down along the diversion wall to the water pipe box below. In this process, the cooling water and the air have sufficient heat exchange, which effectively reduces the temperature of the surrounding environment. At the same time, combined with the dual effects of the closed water wall and air cooling, it provides a more significant cooling effect for the medium tube bundle, significantly improving the overall cooling performance.

[0004] However, although the film evaporator combined with air cooling has achieved significant advantages in cooling effect, its closed design has brought challenges to subsequent maintenance work. The main motor and fan pulley of the air-cooled fan are important objects of daily maintenance, and their maintenance and replacement usually require a large operating space. Traditionally, the industry will set up a special maintenance platform next to the air-cooling platform. The platform relies on an external power supply and realizes the lifting function through the forward and reverse drive hydraulic device of the built-in motor to facilitate the disassembly of the main motor and fan pulley. However, this type of maintenance platform is bulky, complicated to operate, and has high space requirements. It is particularly unsuitable when facing a closed film evaporator.

[0005] Especially when the main motor of the air-cooling fan fails seriously, it needs to be transported outside for professional maintenance. However, there is currently no effective solution for the reverse operation of the main motor inside the closed film evaporator. Utility Model Content

[0006] The utility model provides a mobile motor handling device used inside a film evaporator, aiming to solve the problem of handling the main motor inside a closed film evaporator.

[0007] To achieve the above object, the technical solution of the utility model is as follows:

[0008] The utility model provides a mobile motor handling device used inside a film evaporator, including a column, universal wheels, a support disc, adjusting bolts, support bolts, a hydraulic jack, a load-bearing disc, a motor lifting platform and a top bolt;

[0009] The universal wheels are arranged at the lowermost end of the column and are used for walking in multiple directions;

[0010] The support disc is arranged at the lower-middle part of the column. The diameter of the support disc is larger than that of the column and is used for supporting the load-bearing disc;

[0011] The adjusting bolt is provided with an external thread and is located at the upper-middle part of the column. The adjusting bolt and the column are of an integral structure;

[0012] The support bolt is of an annular structure and is provided with an internal thread, which is matched with the external thread of the adjusting bolt and is used for supporting and limiting the position of the sliding leg;

[0013] The overall shape of the load-bearing disc is a flat cuboid structure. At the center position of the upper end surface of the load-bearing disc, an installation base is designed. The installation base is a hollow cylindrical structure inside and is used for installing the hydraulic jack;

[0014] Four first circular through holes are evenly arranged at the four right-angle sides of the load-bearing disc. The diameter size of the circular through hole matches the outer diameter size of the main body part of the column, and the main body part of the column can penetrate into the first circular through hole;

[0015] At the four right-angle corners of the upper end surface of the motor lifting platform, four stress corners are designed. The overall shape of the stress corner is a small cuboid structure. The stress corner and the motor lifting platform are integrated. At the center position of the four stress corners, four second circular through holes are designed through. Four sliding legs are installed at the four second circular through holes K2;

[0016] The inner diameter of the sliding leg is the same as the diameter of the second circular through hole, and the main body part of the column can penetrate into the sliding leg;

[0017] At the center position of the uppermost end surface of the column, a connection groove is designed, and an internal thread is designed in the connection groove; the lower end part of the top bolt is provided with an external thread, and the top bolt is in threaded connection with the connection groove.

[0018] Further, the overall motor lifting platform is a flat cuboid structure, and the length and width dimensions of the motor lifting platform are the same as those of the bearing plate.

[0019] Further, the overall sliding leg is a three-dimensional "I-shaped" structure with a hollow interior. The outer diameter dimension of the middle main body part of the sliding leg matches the diameter dimension of the second circular through-hole. The diameters of the upper and lower parts of the sliding leg are the same as the diameter of the support plate. The four sliding legs are evenly installed in the middle of the four second circular through-holes and are integrated with the motor lifting platform.

[0020] Further, a motor placement groove is recessed inward on the upper end surface of the motor lifting platform.

[0021] Further, a force-bearing base is designed at the center position of the lower end surface of the motor lifting platform. The overall force-bearing base is a flat cuboid structure with a hollow interior, and the force-bearing base is integrated with the motor lifting platform.

[0022] Further, a top groove is designed at the center position of the upper end surface of the force-bearing base. The diameter dimension of the top groove matches the diameter dimension of the internal stroke rod of the hydraulic jack. When applying force, the stroke rod of the hydraulic jack can be inserted into the top groove in a matching manner.

[0023] Further, the overall top bolt is a "T-shaped" structure, and the diameter of the upper part of the top bolt is the same as the diameters of the upper and lower parts of the sliding leg.

[0024] The beneficial effects achieved by the present utility model are as follows:

[0025] The mobile motor handling device used in the membrane evaporator of the present utility model, each component can be easily disassembled and assembled. On the premise of ensuring the bearing capacity, it can be disassembled and then carried and moved. The disassembly and assembly are convenient, and it is especially suitable for the handling operation of the air-cooled motor in a small space.

[0026] The mobile motor handling device used in the membrane evaporator of the present utility model is designed with an adjusting bolt. On the premise of the free height after assembly, it can realize lifting within a certain height range, and can be used for the disassembly and assembly of the main motor of the air-cooled fan with different installation heights. The application range is wide and it is suitable for popularization and use.

[0027] The mobile motor handling device used in the membrane evaporator of the present utility model is designed with a motor placement groove, and there are shields around it to prevent the motor from slipping during lifting and moving, resulting in the motor tipping and falling, causing injury to personnel, and improving the operation safety to a certain extent. Description of the Drawings

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0029] Figure 1 is the overall structure diagram of the present invention.

[0030] Figure 2 is the exploded view of the overall structure of the present invention.

[0031] Figure 3 is the structure diagram of component 5 of the present invention.

[0032] Figure 4 is the structure diagram of component 4 of the present invention.

[0033] Figure 5 is the connection diagram of components 1 and 4 of the present invention.

[0034] Figure 6 is the connection diagram of components 1, 2, and 4 of the present invention.

[0035] Figure 7 is the connection diagram of components 1, 4, and 5 of the present invention.

[0036] Figure 8 is the specific implementation sectional view of the present invention.

[0037] Wherein:

[0038] 1, column; 11, universal wheel; 12, support plate; 13, adjusting bolt; C1, connection groove; 2, support bolt; 3, hydraulic jack; 4, load-bearing plate; 41, installation base; C2, installation groove; 5, motor lifting platform; 51, stress angle; 52, sliding leg; 53, stress base; C3, motor placement groove; C4, top groove; 6, top bolt; K1, first circular through-hole; K2, second circular through-hole.

[0039] The realization of the purpose, functional characteristics, and advantages of the present invention will be further described with reference to the embodiments and the drawings. Specific Embodiments

[0040] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0041] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, then such directional indications are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If this specific posture changes, then the directional indications will also change accordingly.

[0042] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, then such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text is that it includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or a solution that satisfies both A and B simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0043] When the main motor of the air-cooled fan has faults such as grounding or phase-to-phase short circuit and needs to be transported out for maintenance, there is still no suitable way to complete the transportation operation of the main motor.

[0044] In order to solve the limitations in the maintenance and transportation of motors in the small space of the film evaporator, a mobile motor transportation device for use in the film evaporator is now invented. Each component of the present utility model can be easily disassembled and assembled. On the premise of ensuring the bearing capacity, it can be disassembled and then transported and moved. The disassembly and assembly are convenient, especially suitable for the transportation operation of air-cooled motors in small spaces. The present utility model is designed with adjusting bolts, and within a certain height range, it can be lifted on the premise of the free height after assembly, and can be used for the disassembly and assembly of air-cooled fan main motors with different installation heights. The scope of use is wide and it is suitable for popularization and use. The present utility model is designed in combination with the actual situation, and a motor holding groove is designed, with a shield around it to prevent the motor from slipping during lifting and moving, resulting in the motor tipping and falling, causing injury to personnel, and improving the operation safety to a certain extent. The present utility model effectively avoids various drawbacks of the previous methods.

[0045] As shown Figures 1 to 8 in the figure, a mobile motor handling device used inside a film evaporator includes a column 1, a support bolt 2, a hydraulic jack 3, a load-bearing plate 4, a motor lifting platform 5, and a top bolt 6.

[0046] Four columns 1 are designed. The column 1 is an overall long cylindrical columnar structure. At the lowermost end of the column 1, a universal wheel 11 is designed. The universal wheel 11 is a load-bearing ordinary universal wheel, and the universal wheel 11 is integrated with the column 1. At the lower side of the middle of the column 1, a support plate 12 is designed. The support plate 12 is an overall flat cylindrical structure. The diameter of the support plate 12 is larger than the diameter of the column 1. The support plate 12 bulges out of the column 1, and the support plate 12 is integrated with the column 1. At the upper side of the middle of the column 1, an adjusting bolt 13 is designed. The adjusting bolt 13 is an overall cylindrical structure with the same diameter as the column 1. An external thread is designed on the outer side of the adjusting bolt 13, and the adjusting bolt 13 is integrated with the column 1. At the center position of the uppermost end face of the column 1, a connecting groove C1 is designed, and an internal thread is designed in the connecting groove C1.

[0047] Four support bolts 2 are designed. The support bolt 2 is an overall flat hollow cylindrical structure. An internal thread is designed on the inner side wall of the support bolt 2. The support bolt 2 can be threadedly connected with the adjusting bolt 13, and the outer diameter of the support bolt 2 is the same as the outer diameter of the support plate 12.

[0048] The hydraulic jack 3 is an ordinary conventional load-bearing hydraulic jack.

[0049] The load-bearing plate 4 is an overall flat cuboid structure. At the center position of the upper end face of the load-bearing plate 4, an installation base 41 is designed. The installation base 41 is an overall hollow cylindrical structure, and the installation base 41 is integrated with the load-bearing plate 4. At the center position of the upper end face of the installation base 41, an installation groove C2 is designed. The diameter of the installation groove C2 matches the size of the lower part of the hydraulic jack 3, and the hydraulic jack 3 can be installed in the installation groove C2. Four first circular through holes K1 are evenly arranged on the four right-angle sides of the load-bearing plate 4. The diameter size of the first circular through hole K1 matches the outer diameter size of the main body part of the column 1, and the main body part of the column 1 can penetrate into the first circular through hole K1.

[0050] The overall motor lifting platform 5 is a flat cuboid structure, and the length and width dimensions of the motor lifting platform 5 are the same as those of the load-bearing plate 4. At the four right-angle corners of the upper end face of the motor lifting platform 5, four stress corners 51 are designed. The stress corners 51 are overall small cuboid structures and are integrated with the motor lifting platform 5. At the central positions of the four stress corners 51, four second circular through-holes K2 are designed through. Four sliding legs 52 are installed at the four second circular through-holes K2. The sliding legs 52 are overall three-dimensional "I-shaped" structures with hollow interiors. The outer diameter dimension of the middle main body part of the sliding legs 52 matches the diameter dimension of the second circular through-holes K2. The diameters of the upper and lower parts of the sliding legs 52 are the same as the diameter of the support plate 12. The four sliding legs 52 are evenly installed in the middle of the four second circular through-holes K2 and are integrated with the motor lifting platform 5. The inner diameter of the sliding legs 52 is the same as the diameter of the first circular through-hole K1, and the main body part of the column 1 can penetrate into the sliding legs 52. An electric motor placement groove C3 is designed to be recessed inward on the upper end face of the motor lifting platform 5. At the central position of the lower end face of the motor lifting platform 5, a stress base 53 is designed. The stress base 53 is overall a flat cuboid structure with a hollow interior and is integrated with the motor lifting platform 5. At the central position of the upper end face of the stress base 53, a top groove C4 is designed. The diameter dimension of the top groove C4 matches the diameter dimension of the internal stroke rod of the hydraulic jack 3. When applying force, the stroke rod of the hydraulic jack 3 can be inserted into the top groove C4 in a matching manner.

[0051] Four top bolts 6 are designed. The top bolts 6 are overall "T-shaped" structures. External thread is designed on the lower part of the top bolts 6. The top bolts 6 can be threadedly connected with the connection groove C1. The diameter of the upper part of the top bolts 6 is the same as the diameters of the upper and lower parts of the sliding legs 52.

[0052] As Figure 5 shown, after the four columns 1 penetrate into the four first circular through-holes K1, the four support plates 12 support the load-bearing plate 4.

[0053] As Figure 6 shown, after the four support bolts 2 are threadedly connected with the adjusting bolts 13, the four support bolts 2 can move within the height stroke of the adjusting bolts 13.

[0054] As Figure 7 shown, the sliding legs 52 can move within the upper end height stroke of the column 1.

[0055] As Figure 1 shown, effectively connecting the various parts constitutes the present utility model.

[0056] During specific use, taking the example that the main motor of the air-cooled fan has a grounding fault and needs to be disassembled and sent out for repair, first transport the components in the disassembled state to the small space inside the plate evaporator, and then assemble the components of the present invention. As Figure 5 In the state, after passing the four columns 1 through the four first circular through holes K1, the four support plates 12 support the load-bearing plate 4. Then as Figure 6 In the state, thread the four support bolts 2 onto the adjusting bolts 13 so that the four support bolts 2 move within the height stroke of the adjusting bolts 13. Then as Figure 8 In the state, sleeve the motor lifting platform 5 onto the four columns 1 through the four sliding legs 52. After sleeving, thread the four top bolts 6 onto the four connecting grooves C1. Place the hydraulic jack 3 into the installation groove C2. At this time, the assembly is completed. Move the whole of the present invention to the lower side of the main motor of the air-cooled fan that needs to be disassembled and transported. Press the hydraulic jack 3 so that the stroke rod of the hydraulic jack 3 is inserted into the top groove C4, thereby pushing the motor lifting platform 5 to move upward until the lower end of the main motor of the air-cooled fan is in close contact with the motor holding groove C3. At this time, screw the four support bolts 2 upward until the four support bolts 2 abut against the lower end faces of the four stress corners 51. At this time, lock the universal wheels 11 and carry out the disassembly operation of the main motor of the air-cooled fan. After the disassembly is completed, while relieving the pressure of the hydraulic jack 3, screw the four support bolts 2 downward to lower the height of the main motor of the air-cooled fan and then move it to the outlet of the plate evaporator. Lift the main motor of the air-cooled fan to the ground floor and send it out for repair.

[0057] The above are only optional embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent structural transformations made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A mobile motor handling device used inside a film evaporator, characterized in that: It includes a vertical column (1), universal wheels (11), a support plate (12), adjusting bolts (13), support bolts (2), a hydraulic jack (3), a load-bearing plate (4), a motor lifting platform (5), and a top bolt (6); The universal wheels (11) are arranged at the lowermost end of the vertical column (1) and are used for walking in multiple directions; The support plate (12) is arranged in the lower-middle part of the vertical column (1). The diameter of the support plate (12) is larger than the diameter of the vertical column (1) and is used to support the load-bearing plate (4); The adjusting bolts (13) are provided with external threads and are located in the upper-middle part of the vertical column (1). The adjusting bolts (13) and the vertical column (1) are of an integral structure; The support bolts (2) are of an annular structure and are provided with internal threads, which cooperate with the external threads of the adjusting bolts (13) and are used to support and limit the position of the sliding legs (52); The overall load-bearing plate (4) is a flat cuboid structure. At the center position of the upper end face of the load-bearing plate (4), an installation base (41) is designed. The installation base (41) is a hollow cylinder structure and is used to install the hydraulic jack (3); Four first circular through-holes (K1) are evenly arranged on the four right-angle sides of the load-bearing plate (4). The diameter size of the first circular through-hole (K1) matches the outer diameter size of the main body part of the vertical column (1), and the main body part of the vertical column (1) can penetrate into the first circular through-hole (K1); At the four right-angle corners of the upper end face of the motor lifting platform (5), four stress corners (51) are designed. The overall stress corners (51) are small cuboid structures. The stress corners (51) and the motor lifting platform (5) are integrated. At the center position of the four stress corners (51), four second circular through-holes (K2) are designed through. Four sliding legs (52) are installed at the four second circular through-holes (K2); The inner diameter of the sliding legs (52) is the same as the diameter of the second circular through-hole (K2), and the main body part of the vertical column (1) can penetrate into the sliding legs (52); At the center position of the uppermost end face of the vertical column (1), a connection groove (C1) is designed, and internal threads are designed in the connection groove (C1); the lower part of the top bolt (6) is designed with external threads, and the top bolt (6) is threadedly connected to the connection groove (C1).

2. The mobile motor handling device used in a film evaporator according to claim 1, characterized in that: The overall motor lifting platform (5) is a flat cuboid structure, and the length and width dimensions of the motor lifting platform (5) are the same as the length and width dimensions of the load-bearing plate (4).

3. The mobile motor handling device used in a film evaporator according to claim 1, characterized in that: The overall sliding legs (52) are hollow three-dimensional "I"-shaped structures. The outer diameter size of the middle main body part of the sliding legs (52) matches the diameter size of the second circular through-hole (K2). The diameters of the upper and lower parts of the sliding legs (52) are the same as the diameter of the support plate (12). The four sliding legs (52) are evenly installed in the middle of the four second circular through-holes (K2) and are integrated with the motor lifting platform (5).

4. The mobile motor handling device used in a film evaporator according to claim 1, characterized in that: A motor placement groove (C3) is designed to be recessed inward on the upper end face of the motor lifting platform (5).

5. The mobile motor transfer device used in the film evaporator according to claim 1, characterized in that: A force-bearing base (53) is designed at the center of the lower end surface of the motor lifting table (5). The whole of the force-bearing base (53) is a flat cuboid structure with a hollow interior, and the force-bearing base (53) is integrated with the motor lifting table (5).

6. The mobile motor transfer device used in a film evaporator according to claim 5, characterized in that: A top groove (C4) is designed at the center of the upper end surface of the force-bearing base (53). The diameter dimension of the top groove (C4) is matched with the diameter dimension of the internal stroke rod of the hydraulic jack (3). When applying force, the stroke rod of the hydraulic jack (3) can be inserted into the top groove (C4) in a matching manner.

7. The mobile motor transfer device used in the film evaporator according to claim 1, characterized in that: The whole of the top bolt (6) is of a "T-shaped" structure, and the diameter of the upper part of the top bolt (6) is the same as the diameter of the upper and lower parts of the sliding leg (52).