Thread changing mechanism for carpet weaving
By setting up wire clamping components and servo motor drives on the transmission belt, automatic wire changing and stable clamping of wires in carpet braiding are achieved, solving the problems of low efficiency of traditional manual wire changing and easy wire falling off, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422236414.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The traditional manual wire change method is inefficient and prone to errors in carpet weaving. The existing wire supply mechanism cannot effectively clamp the wire, resulting in the wire falling off easily.
A wire change mechanism for carpet braiding is designed, and the wire clamping assembly fixedly connected on the transmission belt is used, including fixed blocks, movable clamping blocks and springs, to drive the transmission belt to rotate through a servo motor to realize automatic supply and clamping of wire materials of different colors.
Improve the efficiency of wire replacement, avoid wire falling off, ensure smooth wire picking, reduce errors, and improve production speed and product quality.
Smart Images

Figure CN223134730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpet weaving, in particular to a wire changing mechanism for carpet weaving. Background Technique
[0002] During carpet weaving, different colored wires need to be replaced according to the carpet pattern and color design. The traditional manual wire changing method is not only cumbersome and inefficient but also error-prone when faced with multiple wire colors, greatly restricting the improvement of production speed and product quality.
[0003] In the Chinese invention patent application number: CN201310097706.X, an automatic carpet wire supply machine is disclosed, in which a wire supply mechanism is disclosed. This wire supply mechanism supplies different wires through multiple wire supply tubes installed on a synchronous belt. During use, it cannot effectively clamp the wires, and the wires are prone to falling off.
[0004] Therefore, it is necessary to propose a wire changing mechanism for carpet weaving to solve the above problems. Content of the Utility Model
[0005] (I) Technical Problems to be Solved
[0006] The purpose of the utility model is to provide a wire changing mechanism for carpet weaving to solve the problems raised in the above background technique.
[0007] (II) Technical Solutions
[0008] To achieve the above object, the utility model is realized through the following technical solutions: A wire changing mechanism for carpet weaving, including a bracket, on which a transmission belt driven to rotate reciprocally by a driving mechanism is provided, and a plurality of wire clamping components are fixedly connected along the length direction on the outer side of the transmission belt;
[0009] The wire clamping component includes a fixed block, a fixed clamping block, a movable clamping block and a spring. Through holes for threading are opened at both ends of the fixed block. The fixed clamping block is located between the two through holes and fixedly connected to the fixed block. The movable clamping block is slidably connected to the fixed block, and the spring acts on the movable clamping block to cooperate with the fixed clamping block to clamp the wire.
[0010] Preferably, the driving mechanism includes a pulley and a servo motor. Pulleys are rotatably connected to both ends of the bracket. The transmission belt is sleeved on the outer sides of the two pulleys, and one of the pulleys is driven to rotate by the servo motor.
[0011] Preferably, the pulley is a synchronous pulley, and the transmission belt is a synchronous belt.
[0012] Preferably, one side of the fixed block is fixedly connected with a guide post, the movable clamping block is sleeved outside the guide post, one end of the guide post away from the fixed block is fixedly connected with a retaining ring, and the spring is sleeved outside the guide post.
[0013] Preferably, one side of the movable clamping block is fixedly connected with a sliding sleeve, and the sliding sleeve is sleeved outside the guide post.
[0014] Preferably, a silica gel sleeve is arranged in the wire threading hole, and a tapered port is arranged at the end of the silica gel sleeve.
[0015] Preferably, the fixed clamping blocks of two adjacent wire clamping assemblies are distributed in a staggered manner.
[0016] Preferably, the bracket includes a movable plate and a frame body. Both ends of the frame body are fixedly connected with two movable plates through bolts, and the belt pulley is rotatably connected with the movable plate through a bearing.
[0017] Preferably, a slider is arranged on one side of the movable plate, and a sliding groove adapted to the slider is formed on the outer side of the frame body.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the present utility model provides a wire changing mechanism for carpet weaving, which has the following beneficial effects:
[0020] 1. For the wire changing mechanism for carpet weaving, by fixing a plurality of wire clamping assemblies on the outer side of the transmission belt, and clamping the ends of different color wires through the plurality of wire clamping assemblies, and driving the transmission belt to rotate by a servo motor, so that the wire clamping assembly clamping the required color wire rotates to one end of the transmission belt, thereby realizing the supply of different wires and improving the wire changing efficiency.
[0021] 2. For the wire changing mechanism for carpet weaving, the wire is limited through the wire threading hole, and the wire is clamped and fixed by the fixed clamping block and the movable clamping block. The cooperation of the two avoids the wire from falling off and does not affect wire taking. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a three-dimensional schematic diagram of the structure of the present utility model;
[0023] Figure 2 is a three-dimensional schematic diagram of the wire clamping assembly of the present utility model;
[0024] Figure 3 is a top view schematic diagram of the wire clamping assembly of the present utility model.
[0025] In the figure: 1, pulley; 2, transmission belt; 3, wire clamping assembly; 4, servo motor; 5, bracket; 31, silicone sleeve; 32, fixing block; 33, fixed clamping block; 34, movable clamping block; 35, spring; 36, sliding sleeve; 37, retaining ring; 38, guiding column; 39, wire threading hole; 51, movable plate; 52, slider; 53, chute; 54, frame body. Detailed implementation manner
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0027] Please refer to Figures 1-3 As shown in the figure, a wire changing mechanism for carpet weaving includes a bracket 5. A transmission belt 2 driven to rotate reciprocally by a driving mechanism is provided on the bracket 5. A plurality of wire clamping assemblies 3 are fixedly connected along the length direction on the outer side of the transmission belt 2.
[0028] The wire clamping assembly 3 includes a fixing block 32, a fixed clamping block 33, a movable clamping block 34 and a spring 35. Through holes 39 for threading wires are formed at both ends of the fixing block 32. The fixed clamping block 33 is located between the two through holes 39 and fixedly connected to the fixing block 32. The movable clamping block 34 is slidably connected to the fixing block 32. The spring 35 acts on the movable clamping block 34 to cooperate with the fixed clamping block 33 to clamp the wire.
[0029] During use, the ends of different color wires are clamped by a plurality of wire clamping assemblies 3. When changing the wire, the current wire is cut off, and then the driving mechanism drives the transmission belt 2 to rotate, so that the wire clamping assembly 3 clamping the required color wire rotates to one end of the transmission belt 2 for easy access to the wire, thus making wire changing and wire taking more convenient. When taking the wire, the wire should be taken and cut from the end where the wire passes through the wire clamping assembly 3 to avoid the wire coming off the wire clamping assembly 3 after taking, which affects its next use.
[0030] When clamping the wire, the end of the wire is sequentially passed through the two through holes 39, and the wire is clamped by the fixed clamping block 33 and the movable clamping block 34. The wire is clamped by the fixed clamping block 33 and the movable clamping block 34 and limited by the through holes 39 to prevent the wire from coming off the wire clamping assembly 3 during the wire changing process.
[0031] In some embodiments, the driving mechanism includes a pulley 1 and a servo motor 4. Pulleys 1 are rotatably connected to both ends of the bracket 5. The transmission belt 2 is sleeved on the outer sides of the two pulleys 1. One of the pulleys 1 is driven to rotate by the servo motor 4.
[0032] Specifically, the pulley 1 is a synchronous pulley, and the transmission belt 2 is a synchronous belt.
[0033] The servo motor 4 is adopted to drive the synchronous belt to rotate through the synchronous pulley, improving the transmission accuracy and reducing the wire change error.
[0034] In some embodiments, a guide post 38 is fixedly connected to one side of the fixed block 32. The movable clamping block 34 is sleeved outside the guide post 38. A retaining ring 37 is fixedly connected to one end of the guide post 38 away from the fixed block 32. The spring 35 is sleeved outside the guide post 38. Preferably, chamfers are provided on the adjacent side edges of the fixed clamping block 33 and the movable clamping block 34, so as to place the wire between the fixed clamping block 33 and the movable clamping block 34 by setting the chamfers.
[0035] The movable clamping block 34 is limited and guided by setting the guide post 38 to prevent the movable clamping block 34 from being misaligned with the fixed clamping block 33. The spring 35 is arranged between the movable clamping block 34 and the retaining ring 37. When the spring 35 presses on the movable clamping block 34, the wire is clamped by the fixed clamping block 33 and the movable clamping block 34.
[0036] Specifically, a sliding sleeve 36 is fixedly connected to one side of the movable clamping block 34. The sliding sleeve 36 is sleeved outside the guide post 38. By setting the sliding sleeve 36, the guiding effect is enhanced, and the inclination of the movable clamping block 34 is avoided, which affects the clamping of the wire.
[0037] In order to avoid wire abrasion, a silica gel sleeve 31 is provided in the wire threading hole 39, and a tapered opening is provided at the end of the silica gel sleeve 31. By setting the silica gel sleeve 31, when the wire is taken, the friction between the wire and the fixed block 32 is avoided, resulting in wire abrasion.
[0038] In order to avoid interference between adjacent two wire clamping assemblies 3, the fixed clamping blocks 33 of adjacent two wire clamping assemblies 3 are distributed in a staggered manner.
[0039] In some embodiments, the bracket 5 includes a movable plate 51 and a frame body 54. Two movable plates 51 are fixedly connected to both ends of the frame body 54 through bolts. The belt pulley 1 is rotatably connected to the movable plate 51 through a bearing.
[0040] Specifically, a slider 52 is provided on one side of the movable plate 51, and a chute 53 adapted to the slider 52 is opened on the outside of the frame body 54.
[0041] By setting the slider 52 and the chute 53, the movable plate 51 is limited under the cooperation of the two, ensuring its assembly accuracy.
[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A thread-changing mechanism for carpet weaving, comprising a bracket (5), characterized in that: A transmission belt (2) driven to rotate reciprocally by a driving mechanism is provided on the bracket (5), and a plurality of wire clamping assemblies (3) are fixedly connected to the outer side of the transmission belt (2) along its length direction; The wire clamping assembly (3) includes a fixed block (32), a fixed clamping block (33), a movable clamping block (34) and a spring (35). Through holes (39) are formed at both ends of the fixed block (32). The fixed clamping block (33) is located between the two through holes (39) and fixedly connected to the fixed block (32). The movable clamping block (34) is slidably connected to the fixed block (32). The spring (35) acts on the movable clamping block (34) to cooperate with the fixed clamping block (33) to clamp the wire.
2. The thread-changing mechanism for carpet weaving according to claim 1, characterized in that: The driving mechanism includes a belt pulley (1) and a servo motor (4). Belt pulleys (1) are rotatably connected to both ends of the bracket (5). The transmission belt (2) is sleeved on the outer sides of the two belt pulleys (1). One of the belt pulleys (1) is driven to rotate by the servo motor (4).
3. The wire-changing mechanism for carpet weaving according to claim 2, characterized in that: The belt pulley (1) is a synchronous pulley, and the transmission belt (2) is a synchronous belt.
4. A thread-changing mechanism for carpet weaving according to claim 1, characterized in that: A guide post (38) is fixedly connected to one side of the fixed block (32). The movable clamping block (34) is sleeved on the outer side of the guide post (38). A retaining ring (37) is fixedly connected to the end of the guide post (38) away from the fixed block (32). The spring (35) is sleeved on the outer side of the guide post (38).
5. The wire changing mechanism for carpet weaving according to claim 4, characterized in that: A sliding sleeve (36) is fixedly connected to one side of the movable clamping block (34). The sliding sleeve (36) is sleeved on the outer side of the guide post (38).
6. The wire changing mechanism for carpet weaving according to claim 1, characterized in that: A silica gel sleeve (31) is provided in the through hole (39), and a tapered opening is provided at the end of the silica gel sleeve (31).
7. A thread-changing mechanism for carpet weaving according to claim 1, characterized in that: The fixed clamping blocks (33) of two adjacent wire clamping assemblies (3) are staggeredly distributed.
8. The wire changing mechanism for carpet weaving according to claim 2, characterized in that: The bracket (5) includes a movable plate (51) and a frame body (54). Two movable plates (51) are fixedly connected to both ends of the frame body (54) by bolts. The belt pulley (1) is rotatably connected to the movable plate (51) through a bearing.
9. The thread-changing mechanism for carpet weaving according to claim 8, characterized in that: A slider (52) is provided on one side of the movable plate (51), and a chute (53) adapted to the slider (52) is formed on the outer side of the frame body (54).
Citation Information
Patent Citations
Automatic carpet thread-supplying machine
CN103161026A