Mining pulp shooting machine
By using spiral structure and strip-shaped plate-shaped stirring leaves in the mining sprayer combined with the design of the filter plate, the problem of slurry layering is solved, and the rapid and uniform mixing of slurry is achieved, ensuring the uniformity of the spraying and construction effect.
Patent Information
- Application Number
- CN202422637873.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing mineral sprayers are prone to stratification after the slurry is left for extended time, resulting in uneven mixing of components and affecting the construction effect.
A mining sprayer is designed, including a slurry bucket, a sealed cover, a homogenous mixing mechanism and a premixing mechanism. It adopts a spiral structure and a strip-shaped plate-shaped stirring leaf to mix vertically and horizontally with a filter plate plate, and premixed with a stirring roller to ensure slurry uniformity.
The uniform mixing rate of slurry is significantly accelerated, ensuring uniformity of spraying and construction effect, and the structural design is simple and practical.
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Figure CN223136153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shotcrete machines, and particularly relates to a mine shotcrete machine. Background Art
[0002] A mine shotcrete machine is a mechanical device specifically used in the mining industry, mainly for the operation of spraying mixture materials. It is widely used in occasions such as mine support, roadway reinforcement, dust prevention and waterproofing in the area after blasting, etc.
[0003] The "mine wet hydraulic concrete shotcrete machine" disclosed in the patent number "CN210660125U" forms high pressure through a high-pressure water pump, uses hydraulics to improve the safety performance of the shotcrete machine. Under the action of an air pump, air enters the inside of the spray pipe through an air pipe, and high-pressure air carries concrete and sprays out from the gun body, thereby increasing the spraying force; since the slurry will have a phenomenon of partial stratification at the bottom as the standing time extends, once directly using such slurry with uneven composition mixture for the shotcrete process will directly affect the subsequent construction effect, but the existing device has not made improvements to this problem, and the overall use effect is somewhat poor. Summary of the Invention
[0004] The purpose of the utility model is to provide a mine shotcrete machine to solve the above problems, which improves the problem that the existing slurry will have a phenomenon of partial stratification at the bottom as the standing time extends, and directly using such slurry with uneven composition mixture for the shotcrete process will directly affect the subsequent construction effect.
[0005] A mine shotcrete machine includes a shotcrete machine body, a slurry storage bucket and a sealing cover: a slurry storage bucket is installed inside the shotcrete machine body, a sealing cover is fitted on the outer wall of the top end of the slurry storage bucket, a homogeneous mixing mechanism is arranged inside the slurry storage bucket, a pre-mixing mechanism is arranged above the sealing cover, and a portable cleaning mechanism is arranged on the side of the sealing cover;
[0006] The homogeneous mixing mechanism includes a first hydraulic motor, a transmission shaft, a first stirring blade and a second stirring blade. The first hydraulic motor is installed on the outer wall of the top end of the sealing cover, the output end of the first hydraulic motor is connected to the outer wall of the top end of the transmission shaft, and the first stirring blade and the second stirring blade are arranged at staggered intervals on the outside of the transmission shaft located inside the slurry storage bucket.
[0007] Preferably, the first stirring blade is arranged in a spiral structure, the second stirring blade is arranged in a strip-shaped plate structure, and a filter plate is embedded on the outer wall of the side of the second stirring blade.
[0008] Preferably, the premixing mechanism includes a feeding pipe, a premixing tank, a support frame, a diversion plate, a stirring roller and a support shaft. The top outer wall of the sealing cover is penetrated and installed with a feeding pipe. The top outer wall of the feeding pipe is conductively installed with a premixing tank, and a support frame is arranged on the top outer wall of the premixing tank. The two inner walls of the support frame are symmetrically provided with diversion plates, and the diversion plates are inclined. Two stirring rollers are arranged inside the premixing tank, and both of the two stirring rollers are arranged outside the support shaft.
[0009] Preferably, one end of the first group of support shafts is connected to the output end of the second hydraulic motor, and the other end of the first group of support shafts is connected to the side outer wall of the first transmission gear. One end of the second group of support shafts is rotatably installed on the side inner wall of the premixing tank, and the other end of the second group of support shafts is connected to the side outer wall of the second transmission gear.
[0010] Preferably, the second hydraulic motor is connected to the side outer wall of the premixing tank. The first transmission gear and the second transmission gear are both rotatably installed on the side outer wall of the premixing tank, and the first transmission gear and the second transmission gear are meshed with each other.
[0011] Preferably, the portable cleaning mechanism includes a first mounting ring, a second mounting ring, threaded holes, fastening bolts and nut blocks. The first mounting ring is installed on the side outer wall of the sealing cover at the bottom position. The second mounting ring is installed on the side outer wall of the slurry bucket at the top position. Threaded holes are equally spaced and penetrated through the top outer walls of the first mounting ring and the second mounting ring, and fastening bolts are threadedly installed inside the threaded holes. Nut blocks are threadedly installed on the outside of the fastening bolts.
[0012] The beneficial effects of the present utility model are:
[0013] 1. When the mine shotcreting machine is in use, through the design of arranging a spiral structure and a stirring blade in the shape of a strip plate structure inside the slurry bucket built in the shotcreting machine, when the stirring blade with the spiral structure rotates, it can convey the slurry inside the slurry bucket up and down, thereby achieving the effect of longitudinal mixing. When the stirring blade with the strip plate structure rotates, it can automatically achieve the mixing effect of the transverse trajectory of the slurry inside the slurry bucket. Cooperating with the filter screen plate arranged inside it, when it rotates, it can also achieve the effect of dispersing and mixing the slurry. Therefore, through the above-mentioned design of combining the horizontal and vertical directions to mix the slurry, the rate of uniform mixing of the slurry is greatly accelerated, and on the basis of ensuring the uniform composition of the slurry, it provides a guarantee for the subsequent uniformity of shotcreting. The overall structure design is simple and the practical effect is good;
[0014] 2. When this mine shotcreting machine is in use, through the design of arranging two groups of stirring roller matching mechanism components oppositely at the feeding place of the material storage bucket so that they can be driven synchronously, when the two groups of stirring rollers rotate oppositely, the slurry in the feeding process can be premixed. Furthermore, on the premise of one-time premixing, the subsequent homogeneous effect and overall mixing effect are better. The overall structure design is ingenious and the practical effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the overall three-dimensional structure schematic diagram of the present invention;
[0016] Figure 2 is the three-dimensional structure schematic diagram of the slurry storage bucket of the present invention;
[0017] Figure 3 is the three-dimensional structure schematic diagram of the homogeneous mixing mechanism of the present invention;
[0018] Figure 4 is the three-dimensional structure schematic diagram of the installation of the deflector of the present invention;
[0019] Figure 5 is the three-dimensional structure schematic diagram of the pre-mixing mechanism of the present invention;
[0020] Figure 6 is the three-dimensional structure schematic diagram of the portable cleaning mechanism of the present invention.
[0021] In the figure: 1. Shotcreting machine body; 2. Slurry storage bucket; 3. Sealing cover; 4. Homogeneous mixing mechanism; 41. First hydraulic motor; 42. Transmission shaft; 43. First stirring blade; 44. Second stirring blade; 45. Filter screen plate; 5. Pre-mixing mechanism; 51. Feeding pipe; 52. Pre-mixing tank; 53. Support frame; 54. Deflector; 55. Stirring roller; 56. Support shaft; 57. Second hydraulic motor; 58. First transmission gear; 59. Second transmission gear; 6. Portable cleaning mechanism; 61. First mounting ring; 62. Second mounting ring; 63. Threaded hole; 64. Tightening bolt; 65. Nut block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Specifically: As Figure 1-6As shown in the figure, a mine shotcreting machine includes a shotcreting machine body 1, a slurry bucket 2 and a sealing cover 3: the slurry bucket 2 is installed inside the shotcreting machine body 1, the sealing cover 3 is fitted on the outer wall of the top of the slurry bucket 2, a homogenizing mixing mechanism 4 is arranged inside the slurry bucket 2, a pre-mixing mechanism 5 is arranged above the sealing cover 3, and a portable cleaning mechanism 6 is arranged on the side of the sealing cover 3;
[0024] The homogenizing mixing mechanism 4 includes a first hydraulic motor 41, a transmission shaft 42, a first stirring blade 43 and a second stirring blade 44. The first hydraulic motor 41 is installed on the outer wall of the top of the sealing cover 3, the output end of the first hydraulic motor 41 is connected to the outer wall of the top of the transmission shaft 42. The first stirring blade 43 and the second stirring blade 44 are arranged at staggered intervals outside the transmission shaft 42 inside the slurry bucket 2. The first stirring blade 43 is arranged in a spiral structure, the second stirring blade 44 is arranged in a strip-shaped plate structure, and a filter screen plate 45 is embedded on the outer wall of the side of the second stirring blade 44;
[0025] When it is necessary to homogenize and mix the slurry inside the slurry bucket 2, only the first hydraulic motor 41 needs to be turned on at this time. After the first hydraulic motor 41 is turned on, its output end automatically rotates and synchronously drives the transmission shaft 42 to rotate. Then, the rotation of the transmission shaft 42 will automatically drive the first stirring blade 43 and the second stirring blade 44 to rotate. Here, the first stirring blade 43 is arranged in a spiral structure so that when it rotates, it can convey the slurry inside the slurry bucket 2 up and down, thereby achieving the effect of longitudinal mixing. The second stirring blade 44 is arranged in a strip-shaped plate structure so that when it rotates, it can automatically mix the slurry inside the slurry bucket 2 in a transverse trajectory. With the filter screen plate 45 arranged inside it, it can also achieve the effect of breaking and mixing the slurry when it rotates. Therefore, through the above design of combining horizontal and vertical directions to mix the slurry, the rate of slurry mixing uniformity is greatly accelerated.
[0026] The premixing mechanism 5 includes a material injection pipe 51, a premixing box 52, a support frame 53, a guide plate 54, a stirring roller 55 and a support shaft 56. The top outer wall of the sealing cover 3 is penetrated with the material injection pipe 51, the top outer wall of the material injection pipe 51 is connected with the premixing box 52, and the top outer wall of the premixing box 52 is provided with a support frame 53. The inner walls of both sides of the support frame 53 are symmetrically provided with guide plates 54, and the guide plates 54 are inclined. Two groups of stirring rollers 55 are provided inside the premixing box 52, and the two groups of stirring rollers 55 are arranged outside the support shaft 56. One end of the support shaft 56 The first group of support shafts 56 are connected to the output end of the second hydraulic motor 57, the other end of the first group of support shafts 56 is connected to the side outer wall of the first transmission gear 58, one end of the second group of support shafts 56 is rotatably installed with the side inner wall of the premixing box 52, the other end of the second group of support shafts 56 is connected to the side outer wall of the second transmission gear 59, the second hydraulic motor 57 is connected to the side outer wall of the premixing box 52, the first transmission gear 58 and the second transmission gear 59 are both rotatably installed with the side outer wall of the premixing box 52, and the first transmission gear 58 and the second transmission gear 59 are meshed with each other;
[0027] When the slurry needs to be poured into the slurry barrel 2, it is necessary to start the second hydraulic motor 57 in advance. After the second hydraulic motor 57 is turned on, it will automatically drive the first group of support shafts 56 to rotate. Subsequently, the rotation of the first group of support shafts 56 will drive the first transmission gear 58 to rotate. The rotation of the first transmission gear 58 will automatically drive the second transmission gear 59 to drive the second group of support shafts 56 to rotate. The synchronous opposite rotation of the two groups of support shafts 56 will automatically drive the two groups of stirring rollers 55 to rotate in the opposite direction. When pouring the slurry, it is only necessary to pour the slurry into the inside of the support frame 53. The two groups of inclined guide plates 54 here have a guiding effect on the slurry. When the slurry enters the middle position of the two groups of stirring rollers 55 and passes down, the premixing effect is automatically achieved. Especially when the slurry is two liquids, the premixing effect is better.
[0028] The portable cleaning mechanism 6 includes a first mounting ring 61, a second mounting ring 62, threaded holes 63, fastening bolts 64 and nut blocks 65. The first mounting ring 61 is installed on the outer wall of the side at the bottom end of the sealing cover 3, and the second mounting ring 62 is installed on the outer wall of the side at the top end of the slurry bucket 2. Threaded holes 63 are evenly and penetratingly formed on the outer wall of the top ends of the first mounting ring 61 and the second mounting ring 62, and fastening bolts 64 are installed by threading inside the threaded holes 63, and nut blocks 65 are installed by threading on the outside of the fastening bolts 64; when it is necessary to remove the sealing cover 3 from above the slurry bucket 2 for cleaning the slurry bucket 2, at this time, only need to completely screw out the fastening bolts 64 from the nut blocks 65 and the threaded holes 63 at the corresponding positions. Then, the first mounting ring 61 and the second mounting ring 62 change from the locked state to the movable state. Subsequently, directly take out the sealing cover 3 together with the entire homogeneous mixing mechanism 4 and the premixing mechanism 5 from the inside of the slurry bucket 2. Then, the slurry bucket 2 becomes a cavity state, and it can be directly cleaned. The installation principle is the same as the above disassembly principle.
[0029] When the utility model is in use, first, the slurry needs to be poured into the slurry bucket 2. At this time, it is necessary to pre-start the second hydraulic motor 57. Then, after the second hydraulic motor 57 is started, it will automatically drive the first set of support shafts 56 to rotate. Subsequently, the rotation of the first set of support shafts 56 will drive the first transmission gear 58 to rotate. Then, the rotation of the first transmission gear 58 will automatically drive the second transmission gear 59 to drive the second set of support shafts 56 to rotate. Then, the synchronous and opposite rotation of the two sets of support shafts 56 will automatically drive the two sets of stirring rollers 55 to rotate in opposite directions. When pouring the slurry, at this time, only need to pour the slurry into the inside of the support frame 53. Here, the two sets of inclined guide plates 54 play a guiding role for the slurry. Then, when the slurry enters the middle position between the two sets of stirring rollers 55 and passes down, the pre-mixing effect is automatically achieved. Especially when the slurry is two liquids, the pre-mixing effect is better.
[0030] When it is necessary to homogenize and mix the slurry inside the slurry bucket 2, at this time, only need to start the first hydraulic motor 41. After the first hydraulic motor 41 is started, its output end automatically rotates and synchronously drives the transmission shaft 42 to rotate. Then, the rotation of the transmission shaft 42 will automatically drive the first stirring blade 43 and the second stirring blade 44 to rotate. Here, the first stirring blade 43 is set as a spiral structure so that when it rotates, it can convey the slurry inside the slurry bucket 2 up and down, thereby achieving the effect of longitudinal mixing. The second stirring blade 44 is set as a strip-shaped plate structure so that when it rotates, it can automatically achieve the mixing effect of the transverse trajectory of the slurry inside the slurry bucket 2. Cooperating with the filter plate 45 arranged inside it, it can also achieve the effect of dispersing and mixing the slurry when rotating. Then, through the above design of combining the horizontal and vertical directions to mix the slurry, the rate of mixing the slurry evenly is greatly accelerated.
[0031] When it is necessary to remove the sealing cover 3 from above the slurry bucket 2 for cleaning the slurry bucket 2, only the fastening bolt 64 needs to be completely screwed out from the nut block 65 and the threaded hole 63 at the corresponding position at this time. Then, the first mounting ring 61 and the second mounting ring 62 change from the locked state to the movable state. Subsequently, the sealing cover 3 together with the entire homogeneous mixing mechanism 4 and the premixing mechanism 5 are directly taken out from the inside of the slurry bucket 2. Then, the slurry bucket 2 becomes a cavity state and can be directly cleaned. The installation principle is the same as the above disassembly principle.
[0032] Specifically, how the slurry bucket 2 is installed inside the spraying machine body 1 and used in cooperation with other components for spraying Figure 1 has been drawn, and its installation method is the same as the existing combination method without any improvement, so no more description is made.
[0033] At the same time, it is noted here that the above first hydraulic motor 41 and second hydraulic motor 57 can be powered according to the existing operation technical means. Whether it is powered by a power supply component or an external wire, it belongs to the existing conventional operation technical means and will not be described in detail here.
[0034] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A mine shotcreting machine, characterized in that, It includes a shotcrete machine body (1), a slurry storage bucket (2) and a sealing cover (3): Inside the shotcrete machine body (1), a slurry storage bucket (2) is installed. On the outer wall of the top end of the slurry storage bucket (2), a sealing cover (3) is fitted. Inside the slurry storage bucket (2), a homogenizing and mixing mechanism (4) is provided. Above the sealing cover (3), a pre-mixing mechanism (5) is provided. On the side of the sealing cover (3), a portable cleaning mechanism (6) is provided. The homogenizing and mixing mechanism (4) includes a first hydraulic motor (41), a transmission shaft (42), a first stirring blade (43) and a second stirring blade (44). On the outer wall of the top end of the sealing cover (3), a first hydraulic motor (41) is installed. The output end of the first hydraulic motor (41) is connected to the outer wall of the top end of the transmission shaft (42). At staggered intervals outside the transmission shaft (42) inside the slurry storage bucket (2), there are a first stirring blade (43) and a second stirring blade (44).
2. The shotcrete machine for mine use according to claim 1, characterized in that: The first stirring blade (43) is arranged in a spiral structure. The second stirring blade (44) is arranged in a strip-shaped plate structure, and a filter screen plate (45) is embedded on the outer wall of the side of the second stirring blade (44).
3. The shotcreting machine for mine use according to claim 1, wherein: The pre-mixing mechanism (5) includes a feed pipe (51), a pre-mixing tank (52), a support frame (53), a guide plate (54), a stirring roller (55) and a support shaft (56). On the outer wall of the top end of the sealing cover (3), a feed pipe (51) is installed through. At the outer wall of the top end of the feed pipe (51), a pre-mixing tank (52) is installed in a conducting manner. On the outer wall of the top end of the pre-mixing tank (52), a support frame (53) is provided. On the inner walls of both sides of the support frame (53), guide plates (54) are symmetrically arranged, and the guide plates (54) are inclined. Inside the pre-mixing tank (52), two groups of stirring rollers (55) are provided, and both groups of stirring rollers (55) are arranged outside the support shaft (56).
4. The shotcrete machine for mine use according to claim 3, wherein: One end of the first group of support shafts (56) is connected to the output end of a second hydraulic motor (57). The other end of the first group of support shafts (56) is connected to the outer wall of the side of a first transmission gear (58). One end of the second group of support shafts (56) is rotatably installed on the inner wall of the side of the pre-mixing tank (52). The other end of the second group of support shafts (56) is connected to the outer wall of the side of a second transmission gear (59).
5. The shotcrete machine for mine use according to claim 4, wherein: The second hydraulic motor (57) is connected to the outer wall of the side of the pre-mixing tank (52). Both the first transmission gear (58) and the second transmission gear (59) are rotatably installed on the outer wall of the side of the pre-mixing tank (52), and the first transmission gear (58) and the second transmission gear (59) are meshed and installed.
6. The shotcrete machine for mine use according to claim 1, wherein: The portable cleaning mechanism (6) includes a first mounting ring (61), a second mounting ring (62), threaded holes (63), fastening bolts (64) and nut blocks (65). The first mounting ring (61) is mounted on the outer wall of the side at the bottom end of the sealing cover (3), and the second mounting ring (62) is mounted on the outer wall of the side at the top end of the slurry bucket (2). Threaded holes (63) are evenly and penetratingly formed in the outer walls of the tops of the first mounting ring (61) and the second mounting ring (62), and fastening bolts (64) are threadedly installed in the threaded holes (63). Nut blocks (65) are threadedly installed on the outside of the fastening bolts (64).
Citation Information
Patent Citations
Mining wet-type hydraulic concrete guniting machine
CN210660125U