Flow control valve easy to assemble

Through the threaded interface and flange connection, combined with the use of silicone sealing gasket and stepper motor encoder, the easy assembly and high sealing of the flow control valve are achieved, solving the problem of time-consuming and labor-consuming assembly in the prior art, improving assembly efficiency and reducing maintenance costs.

CN223137014UActive Publication Date: 2025-07-22NUCLEAR VALVE TECH (FUJIAN) GRP CO LTD
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Patent Information

Application Number
CN202422484399.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-22
Estimated Expiration
2034-10-15

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    Figure CN223137014U_ABST
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Abstract

The utility model relates to the technical field of flow control valves, in particular to an easy-to-assemble flow control valve which comprises a flow control valve body, a first flange plate, a second flange plate, a stepping motor, a mounting frame and a threaded connector. A screw is arranged on the outer side of the first end plate, and a nut is arranged on the outer side of the second end plate. Threaded connectors are fixed to the outer sides of the first end plate and the second end plate correspondingly, a first flange plate and a second flange plate are installed on the outer sides of the threaded connectors correspondingly, and a first sealing gasket is arranged on the outer side of the first flange plate. The novel flow control valve is provided with a structure easy to assemble, time and labor consumed in the assembling process can be effectively reduced, the assembling efficiency is improved, the difficulty in overhauling, maintaining and reassembling can be reduced, the maintenance period can be effectively shortened, and the maintenance cost can be saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flow control valves, and particularly relates to an easily assembled flow control valve. Background Art

[0002] A flow control valve is a high-precision and multi-functional flow control device, which is applicable to pipelines that need to control flow and pressure. It has characteristics such as high control sensitivity, safety and reliability, and is widely used in various occasions that require precise flow control, such as water conservancy projects, petrochemical industry, metallurgical industry, food processing and other fields.

[0003] However, the existing assembly structure of the flow control valve is single, lacking an easily assembled structure. During the assembly process, it may consume more time and labor, increase production costs, reduce assembly efficiency, and at the same time increase the difficulty of overhaul, maintenance and reassembly, resulting in an extended maintenance cycle and increased maintenance costs. Therefore, we propose an easily assembled flow control valve. Content of the Utility Model

[0004] Aiming at the problems in the prior art, the utility model provides an easily assembled flow control valve. This new type of flow control valve has an easily assembled structure, which can effectively reduce the time and labor consumed during the assembly process, improve the assembly efficiency, and can also reduce the difficulty of overhaul, maintenance and reassembly, thereby effectively reducing the maintenance cycle and saving maintenance costs.

[0005] The technical solution adopted by the utility model to solve its technical problems is an easily assembled flow control valve, which includes a flow control valve body, a first flange, a second flange, a stepping motor, a mounting bracket and a threaded interface. One end and the other end of the flow control valve body are respectively provided with a first end plate and a second end plate. A screw is provided outside the first end plate, and a nut is provided outside the second end plate;

[0006] Threaded interfaces are fixedly arranged on the outer sides of the first end plate and the second end plate. A first flange and a second flange are respectively installed outside the threaded interfaces. A first sealing washer is arranged outside the first flange, and a second sealing washer is arranged outside the second flange. Mounting holes are provided on the first flange, the second flange, the first sealing washer and the second sealing washer.

[0007] By adopting the above technical solution, personnel can connect the water pipe to the flow control valve body through the threaded interfaces at both ends of the flow control valve body by threading the end of the water pipe, or can also set a flange at the end of the water pipe and connect the water pipe to the flow control valve body through the first flange and the second flange, thereby achieving the purpose of connecting the water pipe to the flow control valve body by using two connection methods of threaded connection and flange connection;

[0008] Both the first sealing washer and the second sealing washer are made of silica gel material, with a soft texture, which can closely fit with the end of the water pipe, enhance the sealing performance of the connection, and make the connection more stable.

[0009] Installing the spherical opening and closing part inside the flow control valve body helps to reduce the resistance of the fluid inside the valve. Through the stepper motor encoder, precise control can be achieved over parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor, and thus precise control can be exerted over the rotation angle, rotation speed, and rotation direction of the spherical opening and closing part.

[0010] Specifically, an installation frame is provided at the top of the flow control valve body. A stepper motor is installed at the top of the installation frame. A spherical opening and closing part is inlaid inside the flow control valve body. A connecting rod is connected to the top of the spherical opening and closing part, and the top of the connecting rod is connected to the output end of the stepper motor.

[0011] Specifically, a stepper motor encoder is installed on one side of the installation frame by screws, and the current output end of the stepper motor encoder is electrically connected to the current input end of the stepper motor through a wire.

[0012] By adopting the above technical solution, through presetting by personnel on the stepper motor encoder, precise control can be carried out over parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor.

[0013] Specifically, a reinforcement plate is provided at the top of the stepper motor. Reinforcement rods are evenly connected to the four peripheries of the bottom of the reinforcement plate, and the reinforcement rods are connected to the top of the installation frame.

[0014] Specifically, a flow-through hole is provided inside the spherical opening and closing part.

[0015] Specifically, a through hole is provided at the top of the flow control valve body.

[0016] By adopting the above technical solution, the through hole facilitates the lower end of the connecting rod to pass through the flow control valve body and be connected to the spherical opening and closing part.

[0017] The beneficial effects of the present utility model:

[0018] For an easily assembled flow control valve of the present utility model, personnel can connect the water pipe to the flow control valve body through the threaded interfaces at both ends of the flow control valve body by threading the end of the water pipe, or can also set a flange at the end of the water pipe, and connect the water pipe to the flow control valve body through the first flange and the second flange, thereby achieving the purpose of connecting the water pipe to the flow control valve body by using two connection methods, namely threaded connection and flange connection.

[0019] A flow control valve that is easy to assemble according to the present utility model, both the first sealing washer and the second sealing washer are made of silicone material, with a soft texture, capable of closely fitting with the end of the water pipe, enhancing the sealing performance at the connection, and making the connection more stable.

[0020] A flow control valve that is easy to assemble according to the present utility model, installs the spherical closing member inside the flow control valve body, which helps to reduce the resistance of the fluid inside the valve. Through the stepper motor encoder, parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor can be precisely controlled, and thus the rotation angle, rotation speed, and rotation direction of the spherical closing member can be precisely controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 is a schematic diagram of the spherical closing member structure of the present utility model;

[0024] Figure 3 is a schematic diagram of the first sealing washer and the second sealing washer of the present utility model.

[0025] In the figure: 1, flow control valve body; 2, first end plate; 3, second end plate; 4, screw; 5, nut; 6, first flange; 7, second flange; 8, stepper motor; 9, reinforcement plate; 10, reinforcement rod; 11, mounting bracket; 12, stepper motor encoder; 13, wire; 14, threaded interface; 15, connecting rod; 16, spherical closing member; 17, first sealing washer; 18, second sealing washer; 19, mounting hole; 20, flow hole; 21, through hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific embodiments.

[0027] In order to improve the assembly efficiency, reduce the maintenance cycle and save the maintenance cost, as Figures 1-3 shown, a flow control valve that is easy to assemble according to the present utility model includes a flow control valve body 1, a first flange 6, a second flange 7, a stepper motor 8, a mounting bracket 11 and a threaded interface 14. The two ends of the flow control valve body 1 are respectively provided with a first end plate 2 and a second end plate 3. A screw 4 is provided on the outer side of the first end plate 2, and a nut 5 is provided on the outer side of the second end plate 3;

[0028] On the outer sides of the first end plate 2 and the second end plate 3, there are fixed threaded interfaces 14. On the outer sides of the threaded interfaces 14, a first flange 6 and a second flange 7 are respectively installed. On the outer side of the first flange 6, there is a first sealing washer 17. On the outer side of the second flange 7, there is a second sealing washer 18. Installation holes 19 are provided on the first flange 6, the second flange 7, the first sealing washer 17, and the second sealing washer 18.

[0029] During use, personnel can connect the water pipe to the flow control valve body 1 by threading the end of the water pipe and using the threaded interfaces 14 at both ends of the flow control valve body 1, or can also set flanges at the end of the water pipe and connect the water pipe to the flow control valve body 1 through the first flange 6 and the second flange 7, thereby achieving the purpose of connecting the water pipe to the flow control valve body 1 by using two connection methods: threaded connection and flange connection.

[0030] Both the first sealing washer 17 and the second sealing washer 18 are made of silica gel material, with a soft texture, capable of closely fitting with the end of the water pipe, enhancing the sealing performance at the connection, and making the connection more stable.

[0031] Installing the spherical closing member 16 inside the flow control valve body 1 helps reduce the resistance of the fluid inside the valve. Through the stepper motor encoder 12, parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor 8 can be precisely controlled, and thus the rotation angle, rotation speed, and rotation direction of the spherical closing member 16 can be precisely controlled.

[0032] Exemplarily, as Figure 1 、 Figure 2 shown, on the top of the flow control valve body 1, there is an installation frame 11. On the top of the installation frame 11, a stepper motor 8 is installed. Inside the flow control valve body 1, a spherical closing member 16 is inlaid. The top of the spherical closing member 16 is connected to a connecting rod 15, and the top of the connecting rod 15 is connected to the output end of the stepper motor 8.

[0033] During use, the stepper motor 8 can drive the spherical closing member 16 to rotate through the connecting rod 15.

[0034] Exemplarily, as Figure 1 shown, on one side of the installation frame 11, a stepper motor encoder 12 is installed by screws. The current output end of the stepper motor encoder 12 is electrically connected to the current input end of the stepper motor 8 through a wire 13.

[0035] In use, by presetting the stepper motor encoder 12 by personnel, parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor 8 can be precisely controlled using the stepper motor encoder 12.

[0036] Exemplarily, as Figure 1 shown, a reinforcement plate 9 is provided at the top of the stepper motor 8, and reinforcement rods 10 are evenly connected to the periphery of the bottom of the reinforcement plate 9, and the reinforcement rods 10 are connected to the top of the mounting frame 11.

[0037] In use, through the reinforcement plate 9 and the reinforcement rods 10, the stability of the stepper motor 8 can be enhanced, making the transmission smoother.

[0038] Exemplarily, as Figure 2 shown, a flow-through hole 20 is provided inside the spherical closing member 16.

[0039] In use, the flow-through hole 20 facilitates the flow of the medium inside the flow control valve body 1.

[0040] Exemplarily, as Figure 3 shown, a through hole 21 is provided at the top of the flow control valve body 1.

[0041] In use, the through hole 21 facilitates the lower end of the connecting rod 15 to pass through the flow control valve body 1 and be connected to the spherical closing member 16.

[0042] When the present utility model is in use, personnel can connect the water pipe to the flow control valve body 1 by threading the end of the water pipe and using the threaded interfaces 14 at both ends of the flow control valve body 1. If a flange is connected to the end of the external water pipe, the water pipe can be connected to the flow control valve body 1 through the first flange 6 and the second flange 7;

[0043] Furthermore, both the first sealing washer 17 and the second sealing washer 18 are made of silicone material, with a soft texture, capable of closely fitting with the end of the water pipe, enhancing the sealing performance at the connection, and making the connection more stable;

[0044] Furthermore, the flow control valve body 1 can be reinforced through the first end plate 2, the second end plate 3, the screw rod 4, and the nut 5 to avoid the phenomenon of deformation of the flow control valve body 1 when impacted by the medium;

[0045] Furthermore, the spherical closing member 16 has smooth lines and a uniform stress area. By installing the spherical closing member 16 inside the flow control valve body 1, it helps to reduce the resistance of the fluid inside the valve;

[0046] Furthermore, through the stepper motor encoder 12, precise control of parameters such as the rotation angle, rotation speed, and rotation direction of the stepper motor 8 can be achieved.

[0047] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An easily assembled flow control valve, characterized in that, It includes a flow control valve body (1), a first flange (6), a second flange (7), a stepper motor (8), a mounting bracket (11) and a threaded interface (14). At both ends of the flow control valve body (1), a first end plate (2) and a second end plate (3) are respectively provided. On the outside of the first end plate (2), a screw rod (4) is provided, and on the outside of the second end plate (3), a nut (5) is provided. Threaded interfaces (14) are fixed on the outside of both the first end plate (2) and the second end plate (3). A first flange (6) and a second flange (7) are respectively installed on the outside of the threaded interfaces (14). A first sealing washer (17) is provided on the outside of the first flange (6), and a second sealing washer (18) is provided on the outside of the second flange (7). Mounting holes (19) are provided on the first flange (6), the second flange (7), the first sealing washer (17) and the second sealing washer (18).

2. The easy-to-assemble flow control valve according to claim 1, characterized in that, A mounting bracket (11) is provided on the top of the flow control valve body (1). A stepper motor (8) is installed on the top of the mounting bracket (11). A spherical opening and closing member (16) is inlaid inside the flow control valve body (1). A connecting rod (15) is connected to the top of the spherical opening and closing member (16), and the top of the connecting rod (15) is connected to the output end of the stepper motor (8).

3. The easy-to-assemble flow control valve according to claim 1, characterized in that, A stepper motor encoder (12) is installed on one side of the mounting bracket (11) by screws. The current output end of the stepper motor encoder (12) is electrically connected to the current input end of the stepper motor (8) through a wire (13).

4. The easy-to-assemble flow control valve according to claim 1, characterized in that, A reinforcing plate (9) is provided on the top of the stepper motor (8). Reinforcing rods (10) are evenly connected to the four peripheries of the bottom of the reinforcing plate (9), and the reinforcing rods (10) are connected to the top of the mounting bracket (11).

5. The easy-to-assemble flow control valve according to claim 2, wherein, A flow through hole (20) is provided inside the spherical opening and closing member (16).

6. The easy-to-assemble flow control valve according to claim 1, wherein A through hole (21) is provided on the top of the flow control valve body (1).