Corrosion resistance detection device for furnace plate of box-type furnace

By designing a box furnace plate corrosion resistance detection device, the movable connecting rod and Z-shaped pull-plate structure solves the problem of equipment portability and inconvenient operation of large-sized furnace plates, and achieves fast and accurate salt spray corrosion resistance detection.

CN223139350UActive Publication Date: 2025-07-22LINYI GUANGYU FURNACE MATERIAL CO LTD
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Patent Information

Application Number
CN202521192824.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-07-22
Estimated Expiration
2035-06-11

AI Technical Summary

Technical Problem

The existing salt spray corrosion-resistant detection equipment is not portable enough, which is difficult to meet the needs of rapid on-site inspections. The large-size furnace plates are inconvenient to pick up and place, which affects the accuracy of the detection results and increases costs.

Method used

A box furnace plate corrosion resistance detection device is designed, using a movable connecting rod structure and the cooperation of the Z-shaped pull plate and the tension bolts to achieve flexible clamping of the seal cover and multi-angle adjustment, adapting to furnace plates of different thicknesses and shapes, combining the conveying pump and salt spraying mechanism to achieve multi-point salt spray corrosion resistance testing.

Benefits of technology

It realizes rapid on-site inspection, shortens the inspection cycle, reduces costs, and improves the accuracy and convenience of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corrosion resistance detection equipment, and discloses a box-type furnace plate corrosion resistance detection device which comprises a delivery pump and a salt mist spraying mechanism, the delivery pump is electrically connected with an external power supply through a cable, the input end of the delivery pump is connected with an external liquid storage pipe through a pipeline, and the salt mist spraying mechanism further comprises a first base. First connecting rods are movably installed at the two ends of the first base, second connecting rods are movably installed at the ends, away from the first base, of the first connecting rods, and sealing covers are movably installed at the ends, away from the first connecting rods, of the second connecting rods. Through cooperation of a movable connecting rod structure, a Z-shaped pulling plate and a tension bolt, the sealing cover can be flexibly opened and closed, can be conveniently and rapidly clamped on the edge of a furnace plate or abut against the surface of the furnace plate, meets the requirement for on-site rapid detection, does not need to go back and forth to a laboratory, shortens the detection period, reduces the cost, and meanwhile, through the multi-connecting-rod rotating connection design, the sealing cover can be adjusted at multiple angles, and the detection efficiency is improved. And the adaptive adjustment of the use posture can be carried out according to different detection positions of the furnace plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrosion-resistant detection equipment, in particular to a corrosion-resistant detection device for the furnace plate of a box furnace. Background Technique

[0002] For the salt spray corrosion resistance detection of the furnace plate, the core purpose is to evaluate its performance in a salt-containing corrosion environment and ensure the safe and stable operation of the equipment. In industries such as chemical engineering, shipbuilding, and energy, the furnace plate is often exposed to chlorine-containing salt spray. The chloride ions in the salt spray have strong penetrability and are easy to damage the metal surface oxide film, causing local corrosion such as pitting corrosion and crevice corrosion, threatening the structural strength and sealing performance of the furnace plate. Through salt spray detection, corrosion-resistant materials can be screened and the protective effect of surface treatment processes can be verified;

[0003] When the existing furnace plates are subjected to salt spray corrosion resistance detection, they are mostly directly placed in a salt spray corrosion resistance detection box for operation. However, the existing salt spray corrosion resistance detection equipment lacks portability. Traditional salt spray test boxes are large in volume and fixed in structure, and rely on a professional laboratory environment for deployment, making it difficult to meet the on-site rapid detection requirements. Especially in scenarios such as chemical industrial parks and coastal power plants, the furnace plates to be tested need to be transported back and forth to the laboratory, resulting in an extended detection cycle and increased costs. In addition, the handling of large-sized furnace plates is inconvenient. The existing equipment hatch size is limited, and multiple people need to cooperate or use lifting tools to complete the specimen loading and unloading. During the process, the specimen surface is easily damaged due to bumping, affecting the accuracy of the detection results. Content of the Utility Model

[0004] The purpose of the utility model is to provide a corrosion-resistant detection device for the furnace plate of a box furnace, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A corrosion-resistant detection device for the furnace plate of a box furnace includes a transfer pump and a salt spray spraying mechanism. The transfer pump is electrically connected to an external power supply through a cable, and the input end of the transfer pump is connected to an external liquid storage pipe through a pipeline. The salt spray spraying mechanism further includes a first base. Both ends of the first base are movably installed with first connecting rods. One end of the first connecting rod away from the first base is movably installed with a second connecting rod. One end of the second connecting rod away from the first connecting rod is movably installed with a sealing cover. A connecting rubber pad is fixedly connected between the two sealing covers. A Z-shaped pulling plate is rotatably installed on one side of each of the two second connecting rods.

[0007] As a further preferred solution of the utility model, two first pin shafts are inserted into the first base, and one end of the first connecting rod is rotatably installed on one of the first pin shafts. The first base can provide a foundation for the two first connecting rods and cooperate with the first pin shaft to provide a rotation axis for one end of the first connecting rod.

[0008] As a further preferred embodiment of the present invention, a second base is fixedly installed on one end of the second connecting rod, and a third base is fixedly installed on the other end. A third pin is inserted in the second base, and a second pin is inserted in the third base. The third base is rotatably installed on one end of the first connecting rod through the second pin, and the second base is rotatably installed on one end of the second connecting rod through the third pin. The second connecting rod is rotatably connected to the first connecting rod, which can provide multi-directional and multi-angle adjustment for the use of the sealing cover to adapt to furnace plates of different thicknesses.

[0009] As a further preferred embodiment of the present invention, a fixed tube is fixedly installed on one side of the sealing cover, a connecting port is fixedly installed on the fixed tube, and the connecting port is connected to the output end of the delivery pump through a pipeline, and the fixed tube is fixedly installed on one side of the second base on the side away from the sealing cover, and the two sealing covers cooperate with the connecting rubber pads to be clamped at the edge of the furnace plate and can also be unfolded to contact the surface of the furnace plate for salt spray corrosion resistance testing.

[0010] As a further preferred solution of the utility model, an atomizing nozzle is fixedly installed in the sealing cover, and the atomizing nozzle is connected to the connection port cavity through a fixed pipe.

[0011] As a further preferred embodiment of the present invention, a sealing skirt is fixedly installed along the outer contour of the connecting rubber pad, and two drainage pipes are fixedly installed inside the sealing skirt. The two sealing covers are connected by the connecting rubber pad, so that the edge of the furnace plate can be clamped and sealed, thereby realizing multi-point salt spray corrosion resistance testing.

[0012] As a further preferred embodiment of the present invention, a tension bolt is movably connected between the two Z-shaped pull plates. The two Z-shaped pull plates are movably connected by the tension bolt, and relative tension can be applied to the two second connecting rods, so that the two sealing covers are clamped at the edge of the furnace plate by the connecting rubber pads.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, the sealing cover can be flexibly opened and closed through the cooperation of the movable connecting rod structure and the Z-shaped pull plate and the tension bolt, so that it is convenient to quickly clamp it on the edge of the furnace plate or touch its surface, meeting the needs of rapid on-site detection, without the need to go back and forth to the laboratory, shortening the detection cycle and reducing costs. At the same time, its multi-link rotating connection design can adjust the sealing cover at multiple angles, and can adaptively adjust the usage posture according to the different detection positions of the furnace plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the delivery pump of the utility model;

[0016] Figure 2 Front view of the salt spray mechanism of the present utility model;

[0017] Figure 3 Schematic structural diagram of the salt spray mechanism of the present utility model;

[0018] Figure 4 Schematic structural diagram of the sealing cover of the present utility model;

[0019] Figure 5 Schematic diagram of the first state of the salt spray mechanism of the present utility model;

[0020] Figure 6 Schematic diagram of the second state of the salt spray mechanism of the present utility model.

[0021] In the figure: 1, transfer pump; 2, salt spray mechanism; 3, first base; 4, first connecting rod; 5, second connecting rod; 6, sealing cover; 7, connecting rubber pad; 8, Z-shaped pull plate; 9, first pin shaft; 10, second pin shaft; 11, fixed pipe; 12, connecting port; 13, second base; 14, third pin shaft; 15, atomizing nozzle; 16, sealing skirt; 17, drain pipe; 18, tension bolt; 19, third base; 20, C-shaped clamping plate. Specific embodiments

[0022] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Embodiment 1:

[0024] As Figures 1 - 6 shown, a box furnace furnace plate corrosion resistance detection device provided by the present utility model includes a transfer pump 1 and a salt spray mechanism 2. The transfer pump 1 is electrically connected to an external power supply through a cable, and the input end of the transfer pump 1 is connected to an external liquid storage pipe through a pipeline. The salt spray mechanism 2 further includes a first base 3. First connecting rods 4 are movably installed at both ends of the first base 3. A second connecting rod 5 is movably installed at the end of the first connecting rod 4 away from the first base 3. A second connecting rod 5 is movably installed at the end of the second connecting rod 5 away from the first connecting rod 4. A sealing cover 6 is movably installed at the end of the second connecting rod 5 away from the first connecting rod 4. A connecting rubber pad 7 is fixedly connected between the two sealing covers 6. Z-shaped pull plates 8 are rotatably installed on one side of the two second connecting rods 5.

[0025] As Figure 3As shown in the figure, two first pin shafts 9 are inserted and installed in the first base 3, and one end of the first connecting rod 4 is rotatably installed on one of the first pin shafts 9. The first base 3 can provide a foundation for the two first connecting rods 4 and, in cooperation with the first pin shafts 9, provide a rotation axis for one end of the first connecting rod 4. One end of the second connecting rod 5 is fixedly installed with a second base 13, and the other end is fixedly installed with a third base 19. A third pin shaft 14 is inserted and installed in the second base 13, and a second pin shaft 10 is inserted and installed in the third base 19. The third base 19 is rotatably installed at one end of the first connecting rod 4 through the second pin shaft 10, and the second base 13 is rotatably installed at one end of the second connecting rod 5 through the third pin shaft 14. Rotationally connecting the second connecting rod 5 and the first connecting rod 4 can provide multi-directional and multi-angle adjustments for the use of the sealing cover 6 to adapt to furnace plates of different thicknesses.

[0026] As Figures 2 - 3 shown in the figure, a fixed pipe 11 is fixedly installed on one side of the sealing cover 6, and a connection port 12 is fixedly installed on the fixed pipe 11. The connection port 12 is connected to the output end of the delivery pump 1 through a pipeline. The side of the fixed pipe 11 facing away from the sealing cover 6 is fixedly installed on one side of one of the second bases 13. The two sealing covers 6, in cooperation with the connecting gasket 7, can be clamped at the edge of the furnace plate or can be unfolded and abutted against the surface of the furnace plate for salt spray corrosion resistance testing. An atomizing nozzle 15 is fixedly installed in the sealing cover 6, and the atomizing nozzle 15 is in cavity communication with the connection port 12 through the fixed pipe 11. A sealing skirt 16 is fixedly installed along the outer contour of the connecting gasket 7, and two drain pipes 17 are fixedly installed in the sealing skirt 16. Connecting the two sealing covers 6 through the connecting gasket 7 can achieve clamping and sealing at the edge of the furnace plate, thereby realizing salt spray corrosion resistance testing at multiple points. A tension bolt 18 is movably connected between the two Z-shaped pull plates 8. Movably connecting the two Z-shaped pull plates 8 through the tension bolt 18 can apply a relative pulling force to the two second connecting rods 5, so that the two sealing covers 6, in cooperation with the connecting gasket 7, are clamped at the edge of the furnace plate.

[0027] Embodiment 2:

[0028] As Figures 1 - 6 shown in the figure, a box-type furnace plate corrosion resistance detection device provided by the present utility model includes a delivery pump 1 and a salt spray spraying mechanism 2. The delivery pump 1 is electrically connected to an external power supply through a cable, and the input end of the delivery pump 1 is connected to an external liquid storage pipe through a pipeline. The salt spray spraying mechanism 2 further includes a first base 3. Both ends of the first base 3 are movably installed with first connecting rods 4. One end of the first connecting rod 4 away from the first base 3 is movably installed with a second connecting rod 5. One end of the second connecting rod 5 away from the first connecting rod 4 is movably installed with a sealing cover 6. A connecting gasket 7 is fixedly connected between the two sealing covers 6. Z-shaped pull plates 8 are also rotatably installed on one side of the two second connecting rods 5.

[0029] As Figure 3As shown, two first pin shafts 9 are inserted and installed in the first base 3, and one end of the first connecting rod 4 is rotatably installed on one of the first pin shafts 9. The first base 3 can provide a foundation for the two first connecting rods 4 and, in cooperation with the first pin shaft 9, provide a rotation axis for one end of the first connecting rod 4. One end of the second connecting rod 5 is fixedly installed with a second base 13, and the other end is fixedly installed with a third base 19. A third pin shaft 14 is inserted and installed in the second base 13, and a second pin shaft 10 is inserted and installed in the third base 19. The third base 19 is rotatably installed at one end of the first connecting rod 4 through the second pin shaft 10, and the second base 13 is rotatably installed at one end of the second connecting rod 5 through the third pin shaft 14. Rotationally connecting the second connecting rod 5 and the first connecting rod 4 can provide multi-directional and multi-angle adjustment for the use of the sealing cover 6 to adapt to furnace plates of different thicknesses.

[0030] As Figures 3 - 4 shown, one side of the sealing cover 6 is fixedly installed with a fixed pipe 11, and a connection port 12 is fixedly installed on the fixed pipe 11. The connection port 12 is connected to the output end of the transfer pump 1 through a pipeline. The side of the fixed pipe 11 facing away from the sealing cover 6 is fixedly installed on one side of one of the second bases 13. The two sealing covers 6, in cooperation with the connecting rubber pad 7, can be clamped at the edge of the furnace plate or can be unfolded and abutted against the surface of the furnace plate for salt spray corrosion resistance testing. An atomizing nozzle 15 is fixedly installed in the sealing cover 6, and the atomizing nozzle 15 is in cavity communication with the connection port 12 through the fixed pipe 11. The connecting rubber pad 7 is fixedly installed with a sealing skirt 16 along the outer contour, and two drain pipes 17 are fixedly installed in the sealing skirt 16. Connecting the two sealing covers 6 through the connecting rubber pad 7 can achieve clamping and sealing at the edge of the furnace plate, thereby realizing salt spray corrosion resistance testing at multiple points. One end of each of the two Z-shaped pull plates 8 is movably connected with a C-shaped clamping plate 20 through bolts. By providing a C-shaped clamping plate 20 at one end of each of the two Z-shaped pull plates 8, after rotating the Z-shaped pull plates 8, the Z-shaped pull plates 8 can cooperate with the C-shaped clamping plates 20 to press and abut the two sealing covers 6 and the sealing skirt 16 at the bottom of the connecting rubber pad 7 against the surface of the furnace plate for testing.

[0031] It should be noted that the present utility model is a corrosion-resistant detection device for the furnace plate of a box furnace. During the detection, first move the device to the furnace plate to be tested. Adjust the position and angle of the sealing cover 6 through the movable first connecting rod 4, second connecting rod 5, and fixed pipe 11 to adapt to furnace plates of different shapes. After adjustment, clamp the two sealing covers 6 on the edge of the furnace plate through the connecting rubber pads 7. Then, connect the two Z-shaped pull plates 8 through the tension bolts 18, apply a pulling force to the second connecting rod 5 to stably clamp the sealing cover 6 on the furnace plate. When the two sealing covers 6 cooperate with the connecting rubber pads 7 and the sealing skirt 16 to abut against the surface of the furnace plate, the two Z-shaped pull plates 8 can be rotated respectively and kept parallel to the second connecting rod 5. Subsequently, insert one end of the two C-shaped clamping plates 20 to the bottom of the furnace plate, and connect the other end of the two C-shaped clamping plates 20 to the Z-shaped pull plate 8 through bolts, and gradually press down the Z-shaped pull plate 8 through the bolts, then a downward pressure can be applied to the second connecting rod 5, so that the second connecting rod 5 cooperates with the fixed pipe 11 to make the sealing skirt 16 at the bottom of the sealing cover 6 and the connecting rubber pad 7 abut against the surface of the furnace plate for sealing. Then, the transfer pump 1 is started by connecting to an external power supply through a cable, and the salt solution in the external liquid storage pipe is transported through the pipeline from the connection port 12 to the fixed pipe 11, and then atomized and sprayed out through the atomizing nozzle 15 in the sealing cover 6 to form a salt mist for corrosion-resistant detection of the furnace plate. The waste liquid generated during the detection process is discharged through the drain pipe 17 in the sealing skirt 16.

[0032] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A corrosion resistance detection device for a box furnace furnace plate, characterized in that: The invention comprises a delivery pump (1) and a salt mist spraying mechanism (2), wherein the delivery pump (1) is electrically connected to an external power supply via a cable, and an input end of the delivery pump (1) is connected to an external liquid storage pipe via a pipeline, and the salt mist spraying mechanism (2) further comprises a first base (3), first connecting rods (4) are movably mounted on both ends of the first base (3), a second connecting rod (5) is movably mounted on one end of the first connecting rod (4) away from the first base (3), a sealing cover (6) is movably mounted on one end of the second connecting rod (5) away from the first connecting rod (4), a connecting rubber pad (7) is fixedly connected between the two sealing covers (6), and a Z-shaped pull plate (8) is rotatably mounted on one side of the two second connecting rods (5).

2. The corrosion resistance detection device for the furnace plate of a box furnace according to claim 1, characterized in that: Two first pin shafts (9) are inserted and installed in the first base (3), and one end of the first connecting rod (4) is rotatably installed on one of the first pin shafts (9).

3. The corrosion resistance detection device for the furnace plate of a box furnace according to claim 1, characterized in that: The second connecting rod (5) has a second base (13) fixedly mounted on one end thereof and a third base (19) fixedly mounted on the other end thereof; a third pin shaft (14) is inserted into the second base (13); a second pin shaft (10) is inserted into the third base (19); the third base (19) is rotatably mounted on one end of the first connecting rod (4) via the second pin shaft (10); and the second base (13) is rotatably mounted on one end of the second connecting rod (5) via the third pin shaft (14).

4. A box furnace furnace plate corrosion resistance detection device according to claim 1, characterized in that: A fixed pipe (11) is fixedly mounted on one side of the sealing cover (6), a connecting port (12) is fixedly mounted on the fixed pipe (11), and the connecting port (12) is connected to an output end of a delivery pump (1) via a pipeline, and a side of the fixed pipe (11) facing away from the sealing cover (6) is fixedly mounted on one side of one of the second bases (13).

5. The corrosion resistance detection device for the furnace plate of a box furnace according to claim 1, characterized in that: An atomizing nozzle (15) is fixedly installed in the sealing cover (6), and the atomizing nozzle (15) is connected to the cavity of the connection port (12) through a fixed pipe (11).

6. The corrosion resistance detection device for the furnace plate of a box furnace according to claim 1, wherein: The connecting rubber pad (7) is fixedly mounted with a sealing skirt (16) along the outer contour, and two drainage pipes (17) are fixedly mounted inside the sealing skirt (16).

7. The corrosion resistance detection device for the furnace plate of a box furnace according to claim 1, characterized in that: A tension bolt (18) is movably connected between the two Z-shaped pull plates (8).