Detection device taking ultra-dispersed hollow sphere toner as pigment

Through the combination of ultrasonic waves and vibration motors, the problem of uneven dispersion of super-dispersed hollow ball toner powder in the detection system is solved, and the high accuracy and reliability of the detection results are achieved.

CN223139539UActive Publication Date: 2025-07-22ZHONGSHAN HUATECAI PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422275793.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-22
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The super-dispersed hollow ball toner is unevenly dispersed in the detection system, resulting in large local differences in the detection results and reducing the reliability and repeatability of the detection.

Method used

The ultrasonic instruments and vibration motors are used to generate cavitation effects and mechanical vibrations through ultrasonic waves. Combined with the design of partitions and barriers, the uniform dispersion of toners in the detection system is promoted, and the vibration motors generate vibrations to further mix and disperse samples and toners.

Benefits of technology

Improve the accuracy and reliability of the detection results, avoid local aggregation, and ensure the stability and accuracy of the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection device taking ultra-dispersed hollow sphere toner as pigment. The detection device comprises a working table, a support arranged on the outer surface of the working table, a feeding port formed in the upper end of the working table, a discharging pipe arranged at one end of the working table, a protective cover detachably connected to the upper end of the working table, and an ultrasonic instrument arranged on one side of the working table. According to the detection device taking the ultra-dispersed hollow sphere toner as the pigment, the dispersity of the hollow sphere toner in a detection system is improved by arranging the structures such as the ultrasonic instrument and the vibration motor, and ultrasonic waves can generate the effects such as cavitation effect and mechanical vibration, so that toner particles are uniformly dispersed; and the vibration motor generates vibration to further promote mixing and dispersion of the sample and the toner, so that the situation of local aggregation is avoided, the reliability of a detection result is improved, and the device is higher in detection precision.
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Description

Technical Field

[0001] The utility model relates to the technical field of pigment detection, and more specifically to a detection device using ultra-dispersed hollow spherical color powder as pigment. Background Art

[0002] In the field of modern detection technology, rapid and accurate detection of substances has always been a key research direction. With the continuous development of materials science, the emergence of new pigments has brought new opportunities for improving the performance of detection devices. As a new type of pigment, super-dispersed hollow sphere color powder has a unique structure and performance. The hollow sphere structure gives the color powder a lower density and a larger specific surface area, which gives it a potential advantage in dispersibility. At the same time, through special surface treatment and dispersion technology, a super-dispersion effect can be achieved, so that the color powder can be evenly dispersed in the detection system. The detection device can be widely used in biomedicine, environmental monitoring, food safety and other fields. For example, in the biomedical field, it can be used to detect the concentration and activity of biological molecules; in environmental monitoring, it can detect pollutants in the air and heavy metal ions in water; in the field of food safety, it can detect harmful substances and additives in food.

[0003] However, in actual use, the hollow spherical color powder may be unevenly dispersed. If it cannot be fully and evenly dispersed in the detection system, it will lead to large local differences in the test results and reduce the reliability of the overall detection. Poor dispersion will greatly reduce the repeatability of the test results. Each time the test is performed, due to the random aggregation and dispersion state of the color powder, even if the same batch of samples is tested, different results may be obtained. This is very unfavorable for detection work that requires reliable and repeatable data. It may make it impossible to determine the reliability of the test results and increase the difficulty of data analysis and judgment.

[0004] The utility model can make the color powder more uniform in the hollow ball and reduce the difficulty of detection. Utility Model Content

[0005] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a detection device using ultra-dispersed hollow spherical color powder as a pigment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device using ultra-dispersed hollow spherical color powder as pigment, comprising: a workbench, a bracket is provided on the outer surface of the workbench, a feed inlet is provided on the upper end of the workbench, a discharge pipe is provided at one end of the workbench, a protective cover is detachably connected to the upper end of the workbench, and an ultrasonic instrument is provided on one side of the workbench;

[0007] A detector is provided inside the workbench. A partition is provided inside the workbench. A baffle is fixedly installed at the bottom end of the feed inlet. A valve is provided above one end of the partition.

[0008] Further preferred solution: A number of blocking strips are provided at the upper end of the partition, and the outer side of the blocking strip is arc-shaped.

[0009] Further preferred solution: A vibration motor is embedded inside the partition. The vibration motor is detachably connected to the partition, and both ends of the partition are installed on the inner side of the workbench.

[0010] Further preferred solution: A buffer plate is fixedly installed on one side of the baffle. The buffer plate is made of rubber. The baffle is located inside the workbench.

[0011] Further preferred solution: A support plate is provided at the bottom of the partition. A hydraulic rod is installed on one side of the support plate. A push plate is fixedly installed at one end of the hydraulic rod, and one end of the push plate contacts one end of the partition.

[0012] Further preferred solution: A limiting block is provided inside the workbench. One side of the limiting block is arc-shaped, and the cross-section of the limiting block is conical.

[0013] Further preferred solution: An arc groove is opened at the bottom end inside the workbench. The limiting block is located on one side of the arc groove. An outlet is opened at the bottom of the workbench. One end of the discharge pipe is embedded inside the outlet.

[0014] Beneficial effects:

[0015] 1. By providing a partition, the flow rate of the hollow sphere toner is reduced by the partition. The blocking strips can play a certain role in hindering and guiding the flow of the sample and the super-dispersed hollow sphere toner during the detection process, preventing the detection substances from colliding with each other at too high a speed and causing interference. The presence of the buffer plate can play a buffering role, reducing the direct impact of the sample and the toner on the baffle, reducing the risk of damage to the baffle. At the same time, the elasticity of the buffer plate can disperse and absorb the impact force, making the flow of the sample and the toner more stable, which helps to improve the stability and accuracy of the detection process;

[0016] 2. By providing an ultrasonic instrument, when the hollow sphere toner enters the device, the characteristics of ultrasonic waves are used to improve the dispersion of the hollow sphere toner in the detection system. Ultrasonic waves can produce cavitation effects, mechanical vibrations, etc., making the toner particles evenly dispersed, thereby improving the accuracy and reliability of the detection. By generating vibrations through the vibration motor to further promote the mixing and dispersion of the sample and the toner. During the detection process, the vibrations can make the toner more evenly distributed in the sample, avoiding local aggregation, thereby improving the reliability of the detection results and making the device more accurate during detection;

[0017] 3. In summary, for the detection device using the hyper-dispersed hollow sphere color powder as the pigment, by setting up structures such as ultrasonic instruments and vibration motors, the dispersibility of the hollow sphere color powder in the detection system is improved. Ultrasonic waves can produce cavitation effects, mechanical vibrations, etc., making the color powder particles evenly dispersed. The vibration motor generates vibrations to further promote the mixing and dispersion of the sample and the color powder, avoiding local aggregation, thereby improving the reliability of the detection results and making the device more accurate during detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0019] Figure 2 It is a schematic diagram of the internal structure of the workbench of the present utility model.

[0020] Figure 3 It is a schematic diagram of the baffle structure of the present utility model.

[0021] Figure 4 It is a schematic diagram of the partition structure of the present utility model.

[0022] Figures 1-4 Wherein: 1. Workbench; 101. Bracket; 102. Partition; 103. Valve; 104. Stop bar; 105. Vibration motor; 106. Support plate; 107. Hydraulic rod; 108. Push plate; 109. Arc groove; 110. Discharge port; 2. Feed port; 201. Baffle; 202. Buffer plate; 3. Discharge pipe; 4. Protective cover; 5. Ultrasonic instrument; 6. Detector; 7. Limit block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached Figures 1-4 in the embodiments of the present utility model.

[0024] Please refer to Figures 1-4, in the embodiment of the present utility model, a detection device using super-dispersed hollow sphere color powder as a pigment includes: a workbench 1, a bracket 101 is arranged on the outer surface of the workbench 1, a feed inlet 2 is arranged at the upper end of the workbench 1, a discharge pipe 3 is arranged at one end of the workbench 1, a protective cover 4 is detachably connected to the upper end of the workbench 1, and an ultrasonic instrument 5 is arranged on one side of the workbench 1; a detector 6 is arranged inside the workbench 1, a partition 102 is arranged inside the workbench 1, a baffle 201 is fixedly installed at the bottom end of the feed inlet 2, and a valve 103 is arranged above one end of the partition 102; the workbench 1 is the main body part of the entire detection device, the bracket 101 is arranged on the outer surface of the workbench 1, which plays a role in strengthening and stabilizing the workbench 1, ensuring that the device will not shake or tilt during operation, the feed inlet 2 is the entrance for the substance to be detected and the super-dispersed hollow sphere color powder pigment to enter the detection device, through the feed inlet 2, the sample and the pigment can be accurately introduced into the detection area, the discharge pipe 3 is used to discharge the detected substance, and the mixture of the sample and the pigment after detection can be transported to the subsequent processing link or collection container through the discharge pipe 3; the protective cover 4 plays a protective role. On the one hand, it can prevent external dust, impurities, etc. from entering the inside of the detection device and affecting the detection results. On the other hand, during the detection process, if an accident occurs, such as pigment splashing, etc., the protective cover 4 can protect the safety of the operator. The ultrasonic instrument 5 utilizes the characteristics of ultrasonic waves to improve the dispersion of the hollow sphere color powder in the detection system. Ultrasonic waves can produce cavitation effects, mechanical vibrations, etc., so that the color powder particles are evenly dispersed, thereby improving the accuracy and reliability of the detection; the detector 6 is the core component of the detection device. It detects the physical or chemical properties related to the super-dispersed hollow sphere color powder in the sample through specific detection principles and technologies, such as color change, light absorption, fluorescence intensity, etc., so as to determine the content, properties, etc. of the target substance in the sample; the baffle 201 controls the flow rate and direction of the feed, so that the sample and the pigment can enter the detection device at an appropriate ratio and speed, ensuring the stable progress of the detection process, and the valve 103 is used to control the material flow between different regions. By opening or closing the valve 103, the flow path and residence time of the sample inside the detection device can be adjusted to meet different detection requirements, making the detection of the hollow sphere color powder more convenient.

[0025] In the embodiment of the present utility model, several retaining bars 104 are arranged at the upper end of the partition plate 102. The outer side of the retaining bar 104 is arc-shaped. Among them, a vibration motor 105 is embedded in the partition plate 102. The vibration motor 105 is detachably connected to the partition plate 102. Both ends of the partition plate 102 are installed inside the workbench 1. Several retaining bars 104 are arranged at the upper end of the partition plate 102. The retaining bars 104 can play a certain role in hindering and guiding the flow of the sample and the super-dispersed hollow sphere toner during the detection process. Multiple retaining bars 104 can adjust the flow of substances from different positions. The arc surface of the retaining bar 104 can relieve the resistance of the retaining bar 104 to the flowing substances, prevent the detection substances from colliding with each other and causing interference, and at the same time effectively prevent the detection substances from staying at the position above the partition plate 102, making the device more stable during detection. The main function of the vibration motor 105 is to further promote the mixing and dispersion of the sample and the toner by generating vibrations. During the detection process, the vibrations can make the toner more evenly distributed in the sample, avoid the occurrence of local aggregation, and thus improve the reliability of the detection results. The vibration motor 105 is detachably connected to the partition plate 102. When the vibration motor 105 fails, it can be conveniently detached from the partition plate 102 for replacement or repair without the need to disassemble the entire detection device on a large scale. At the same time, the detachable connection also enables different types or specifications of vibration motors 105 to be replaced under different detection requirements to achieve better detection effects.

[0026] In the embodiment of the present utility model, a buffer plate 202 is fixedly installed on one side of the baffle plate 201. The buffer plate 202 is made of rubber. The baffle plate 201 is located inside the workbench 1. The buffer plate 202 made of rubber has many advantages. Rubber has good elasticity and flexibility and can deform to a certain extent without being easily damaged. In the detection device, when the sample and the super-dispersed hollow sphere toner enter from the feed port 2, they may impact the baffle plate 201 at a certain speed and impact force. The presence of the buffer plate 202 can play a buffering role, reduce the direct impact of the sample and the toner on the baffle plate 201, and reduce the risk of damage to the baffle plate 201. At the same time, the elasticity of the buffer plate 202 can disperse and absorb the impact force, making the flow of the sample and the toner more stable, which helps to improve the stability and accuracy of the detection process. The buffer plate 202 made of rubber can effectively relieve this impact, protect the baffle plate 201 and other components of the detection device, and extend the service life of the equipment.

[0027] In the embodiment of the present utility model, a support plate 106 is provided at the bottom of the partition plate 102. A hydraulic rod 107 is installed on one side of the support plate 106. One end of the hydraulic rod 107 is fixedly installed with a push plate 108, and one end of the push plate 108 is in contact with one end of the partition plate 102; the support plate 106 provides stable support for the partition plate 102. During the operation of the detection device, the partition plate 102 may bear various forces from samples, toner, and other components. The support plate 106 ensures that the partition plate 102 maintains a stable position and shape under the action of these forces, without excessive deformation or inclination. It enhances the structural strength of the partition plate 102 and guarantees the overall stability and reliability of the detection device. The hydraulic rod 107 can provide a powerful and precisely controllable thrust. Through the action of the hydraulic system, the hydraulic rod 107 can achieve linear motion, pushing the connected push plate 108 to perform specific actions. The push plate 108 can move inside the detection device under the push of the hydraulic rod 107. The main function of the push plate 108 is to push and guide the sample and toner. When the item detection is completed, the hydraulic rod 107 is used to drive the push plate 108 to move, so as to push the sample out of the device. One end of the push plate 108 is in contact with one end of the partition plate 102, preventing the sample and toner from leaking through the gap between the push plate 108 and the partition plate 102 when moving, making the sample more stable inside the device.

[0028] In the embodiment of the present utility model, a limit block 7 is arranged inside the workbench 1. One side of the limit block 7 is arc-shaped, and the cross-section of the limit block 7 is conical. Among them, an arc groove 109 is opened at the bottom end inside the workbench 1. The limit block 7 is located on one side of the arc groove 109. An outlet 110 is opened at the bottom of the workbench 1. One end of the discharge pipe 3 is embedded inside the outlet 110; one side of the limit block 7 is arc-shaped and the cross-section is conical, which plays a role in guiding and restricting the flow direction of the hollow ball. When the sample and the hollow ball toner flow inside the workbench 1, the arc surface blocks the sample and the hollow ball, preventing the hollow ball from getting out of the detection area, and at the same time can provide sufficient strength and stability. The main function of the arc groove 109 is to provide a specific area for the flow of the sample and the hollow ball toner, further restricting the flow direction of the sample and the toner, and ensuring that they can accurately reach the outlet 110 or the detection area. The outlet 110 is designed at the bottom, so that after the sample detection is completed, the hydraulic rod 107 can be used to drive the push plate 108 to move, so as to push the sample and the hollow ball into the outlet 110 and move them out of the device through the discharge pipe 3, replacing manual collection, making the device more convenient to use.

[0029] Working principle: First, the substance to be detected and the hyperdispersed hollow sphere toner enter the detection device through the feed inlet 2. The baffle 201 at the bottom of the feed inlet 2 and the buffer plate 202 on one side work together to control the flow rate and direction of the feed. The rubber material of the buffer plate 202 can effectively buffer the impact force of the sample and the toner, making the feeding process more stable. After entering the device, the stop bar 104 at the upper end of the partition plate 102 hinders and guides the flow of the substance, preventing the detection substances from colliding with each other and staying above the partition plate 102. The vibration motor 105 inside the partition plate 102 generates vibration, further promoting the mixing and dispersion of the sample and the toner, making the toner evenly distributed in the sample and improving the reliability of the detection results. The detachable connection between the vibration motor 105 and the partition plate 102 facilitates the maintenance of the device and the replacement of the motor according to different detection requirements. At the same time, the ultrasonic instrument 5 on one side of the workbench 1 utilizes the cavitation effect and mechanical vibration of ultrasonic waves, etc., to improve the dispersion of the hollow sphere toner in the detection system, thereby improving the accuracy and reliability of the detection. The detector 6 inside the workbench 1 detects the physical or chemical properties related to the hyperdispersed hollow sphere toner in the sample through specific detection principles and technologies, and determines information such as the content and properties of the target substance in the sample. When the detection is completed, the hydraulic rod 107 pushes the push plate 108 to move, pushing the sample and the toner out of the device. The sample finally enters the discharge pipe 3 through the discharge port 110 at the bottom of the workbench 1 and is transported to the subsequent processing link or collection container, replacing manual collection and making the device more convenient to use. The protective cover 4 plays a role in preventing external dust and impurities from entering the device and affecting the detection results during the entire detection process, and protecting the safety of the operator in case of an accident.

Claims

1. A detection device using hyper-dispersed hollow sphere color powder as a pigment, comprising: Workbench (1), characterized in that: a bracket (101) is provided on the outer surface of the workbench (1), a feed inlet (2) is provided at the upper end of the workbench (1), a discharge pipe (3) is provided at one end of the workbench (1), a protective cover (4) is detachably connected to the upper end of the workbench (1), and an ultrasonic instrument (5) is provided on one side of the workbench (1); A detector (6) is provided inside the workbench (1), a partition plate (102) is provided inside the workbench (1), a baffle (201) is fixedly installed at the bottom end of the feed inlet (2), and a valve (103) is provided above one end of the partition plate (102).

2. The detection device using the hyper-dispersed hollow sphere toner as a pigment according to claim 1, characterized in that: A plurality of blocking strips (104) are provided at the upper end of the partition plate (102), and the outer side of the blocking strip (104) is arc-shaped.

3. The detection device using super-dispersed hollow sphere toner as a pigment according to claim 1, characterized in that: A vibration motor (105) is embedded in the partition plate (102), the vibration motor (105) is detachably connected to the partition plate (102), and both ends of the partition plate (102) are installed on the inner side of the workbench (1).

4. The detection device using the hyper-dispersed hollow sphere toner as a pigment according to claim 1, characterized in that: A buffer plate (202) is fixedly installed on one side of the baffle (201), the buffer plate (202) is made of rubber, and the baffle (201) is located inside the workbench (1).

5. The detection device using the hyperdispersed hollow sphere toner as a pigment according to claim 1, wherein: A support plate (106) is provided at the bottom of the partition plate (102), a hydraulic rod (107) is installed on one side of the support plate (106), a push plate (108) is fixedly installed at one end of the hydraulic rod (107), and one end of the push plate (108) contacts one end of the partition plate (102).

6. The detection device using the hyper-dispersed hollow sphere toner as a pigment according to claim 1, wherein: A limiting block (7) is provided inside the workbench (1), one side of the limiting block (7) is arc-shaped, and the cross-section of the limiting block (7) is conical.

7. The detection device using the hyper-dispersed hollow sphere toner as a pigment according to claim 6, wherein: An arc groove (109) is opened at the bottom end inside the workbench (1), the limiting block (7) is located on one side of the arc groove (109), a discharge port (110) is opened at the bottom of the workbench (1), and one end of the discharge pipe (3) is embedded inside the discharge port (110).

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