Oxide cleaning device with limiting function for net rack conical head machining
By designing an automated oxide cleaning device, using components such as clamping gears, linear motor sets, etc., the efficient automatic cleaning of the cone head oxide of the mesh frame is achieved, solving the problem of inefficient manual cleaning and improving the cleaning efficiency.
Patent Information
- Application Number
- CN202421566966.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, the surface oxide cleaning of the mesh cone head mainly relies on manual operation, resulting in insufficiency of cleaning.
An oxide cleaning device with limiting function is designed, including an adjustment cleaning structure and a control adjustment structure, and uses clamping gears, linear motor sets, scraper plates, blower pipes and other components to realize automated oxide cleaning.
It improves the efficiency of oxide cleaning, realizes automatic clamping, fixing and rotary cleaning of the mesh cone head, and blows off the cleaned oxide in time, solving the problem of inefficient manual cleaning.
Smart Images
Figure CN223145395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grid cone head processing, in particular to an oxide cleaning device for grid cone head processing with a limiting function. Background Technique
[0002] The processing of grid cone heads is a fitting used in bolted spherical steel grid structures, welded to the end of a steel pipe. The screw of a high-strength bolt passes through the round hole at its bottom and is screwed into the bolt ball, and the nut is inside the cone head. When the diameter of the steel pipe is relatively large, in order to avoid collision between the steel pipes on the same bolt ball. During the processing of grid cone heads, steps such as cleaning, heat treatment, heat preservation, cooling, oxide cleaning, and detection will be passed through. When cleaning the easily detachable oxides on the surface of the grid cone head, generally, manual cleaning is used to clean the oxides. However, when manually cleaning the oxides, not only is the cleaning efficiency low. Content of the Utility Model
[0003] The purpose of the utility model is to provide an oxide cleaning device for grid cone head processing with a limiting function in view of the deficiencies of the prior art, so as to solve the problem that when cleaning the easily detachable oxides on the surface of the grid cone head, generally, manual cleaning is used to clean the oxides, but when manually cleaning the oxides, not only is the cleaning efficiency low.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an oxide cleaning device for grid cone head processing with a limiting function, including an adjustment and cleaning structure, and a control and adjustment structure is arranged at the bottom of the adjustment and cleaning structure;
[0005] The adjustment and cleaning structure includes a base table with an installation groove, a through-hole boss with a connecting bearing is fixed on the base table, and a gear disc is fixed below the through-hole boss;
[0006] A through-hole concave seat is fixed on the through-hole boss, and a clamping gear is rotatably installed inside the through-hole concave seat.
[0007] By adopting the above technical solution, the clamping gear is set to achieve meshing adjustment and clamping.
[0008] Preferably, a driving motor is fixed inside the installation groove of the base table, a driving gear meshed with the gear disc is fixed at the output end of the driving motor, and a linear motor group is fixed on the base table.
[0009] By adopting the above technical solution, the linear motor group is set to achieve control of lifting adjustment.
[0010] Preferably, an adjusting cylinder is fixed on one side of the linear motor set, and a scraping plate is fixed to the output end of the adjusting cylinder, and a connecting frame is fixed to the rear side of the base table.
[0011] By adopting the above technical solution, the scraping plate provided serves to contact and scrape the material.
[0012] Preferably, a high-pressure negative pressure machine is fixed on the connecting frame, and a T-shaped pipe extending into the interior of the connecting frame is installed at the air outlet end of the high-pressure negative pressure machine. At the same time, a blowing pipe is inlaid and fixed on the T-shaped pipe.
[0013] By adopting the above technical solution, the blowing pipe provided serves to blow and clean.
[0014] Preferably, the control and adjustment structure includes a control cylinder fixed below the base table, and an adjustment plate is fixed to the output end of the control cylinder. At the same time, a rotating motor is fixed on the adjustment plate.
[0015] By adopting the above technical solution, the control cylinder provided serves to control the lifting and adjustment.
[0016] Preferably, a magnetic coupling is fixed to the output end of the rotating motor, and a threaded rod is rotatably installed on the magnetic coupling. At the same time, the threaded rod passes through the through-hole boss and is meshed with the clamping gear.
[0017] By adopting the above technical solution, the threaded rod provided serves to perform rotational meshing adjustment.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: The oxide cleaning device for processing the grid cone head with a limit function
[0019] (1) In this case, through the setting of the adjustment and cleaning structure, it solves the problem that when cleaning the oxides that are easily peeled off on the surface of the grid cone head, generally manual cleaning is adopted to clean the oxides. However, when manually cleaning the oxides, not only is the cleaning efficiency low. When cleaning the oxides on the surface of the grid cone head, after the operator fixes the grid cone head with the clamping gear, the operator controls the linear motor set to drive the adjusting cylinder to work. When the adjusting cylinder moves under force, it drives the scraping plate to be adjusted synchronously under force. When the scraping plate is adjusted to the position of the grid cone head, the operator controls the adjusting cylinder to drive the scraping plate to contact the grid cone head. Then, the operator controls the driving motor to work. During the working process of the driving motor, the driving motor drives the gear disk to rotate under force through the driving gear. When the gear disk rotates under force, it drives the clamping gear and the grid cone head to rotate synchronously. When the grid cone head rotates, the scraping plate performs a comprehensive scraping and cleaning of the grid cone head;
[0020] (2) By setting up a control and adjustment structure, the problem that the grid cone head cannot be clamped and fixed for cleaning is solved. When the grid cone head needs to be clamped and fixed for cleaning, the operator controls the rotation of the motor to drive the threaded rod to rotate under force. When the threaded rod rotates under force, it drives the clamping gear to move relatively closer and relatively separated under force, so as to clamp and fix the inside of the grid cone head in contact. When the grid cone head is clamped and fixed, it is convenient to rotate and clean the grid cone head;
[0021] (3) By adjusting the connecting frame, high-pressure negative pressure machine, T-shaped pipe and blowing pipe set in the cleaning structure, the situation that the oxide after cleaning falls all over the surface of the base table is solved. When the oxide is being cleaned, the high-pressure negative pressure machine is controlled to work at this time to convey air into the T-shaped pipe and the blowing pipe, and the air blown out through the blowing pipe blows off and cleans the oxide falling on the base table. Brief Description of the Drawings
[0022] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;
[0023] Figure 2 It is a schematic diagram of the adjustment and cleaning structure of the present utility model;
[0024] Figure 3 It is a schematic diagram of the through-hole convex platform structure of the present utility model;
[0025] Figure 4 It is a schematic diagram of the control and adjustment structure of the present utility model.
[0026] In the figure: 1. Adjustment and cleaning structure; 101. Base table; 102. Through-hole convex platform; 103. Gear disk; 104. Through-hole concave seat; 105. Clamping gear; 106. Driving motor; 107. Driving gear; 108. Linear motor group; 109. Adjusting cylinder; 1010. Scraping plate; 1011. Connecting frame; 1012. High-pressure negative pressure machine; 1013. T-shaped pipe; 1014. Blowing pipe; 2. Control and adjustment structure; 201. Control cylinder; 202. Adjusting plate; 203. Rotating motor; 204. Magnetic coupling; 205. Threaded rod. Detailed Description of the Preferred Embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-4, the present utility model provides a technical solution: an oxide cleaning device for processing grid cone heads with a limiting function, as shown in Figure 1 , Figure 2 and Figure 3 , which includes an adjustment and cleaning structure 1. The adjustment and cleaning structure 1 includes a base table 101 with an installation groove, and a through-hole boss 102 with a connecting bearing is fixed on the base table 101. At the same time, a gear disk 103 is fixed below the through-hole boss 102, and a through-hole concave seat 104 is fixed on the through-hole boss 102. A clamping gear 105 is rotatably installed inside the through-hole concave seat 104. Among them, there are 3 clamping gears 105. When the above-mentioned components are set to 3, it not only reflects the synchronous force-bearing rotation adjustment of the above-mentioned components, but also reflects the clamping and fixing limitation of the above-mentioned components for grid cone heads with different diameters.
[0029] Further in the above solution, a driving motor 106 is fixed inside the installation groove of the base table 101, and a driving gear 107 meshed with the gear disk 103 is fixed at the output end of the driving motor 106. At the same time, a linear motor group 108 is fixed on the base table 101. Among them, the above-mentioned components constitute a rotation adjustment structure. When using the rotation adjustment structure composed of the above-mentioned components, it can effectively drive the grid cone head to rotate and scrape materials synchronously for cleaning.
[0030] Further in the above solution, an adjustment cylinder 109 is fixed on one side of the linear motor group 108, and a scraping plate 1010 is fixed at the output end of the adjustment cylinder 109. A connecting frame 1011 is fixed at the rear of the base table 101.
[0031] Further in the above solution, a high-pressure negative pressure machine 1012 is fixed on the connecting frame 1011, and a T-shaped pipe 1013 extending into the interior of the connecting frame 1011 is installed at the air outlet end of the high-pressure negative pressure machine 1012. At the same time, a blowing pipe 1014 is inlaid and fixed on the T-shaped pipe 1013.
[0032] As shown in Figure 4 , a control and adjustment structure 2 is provided at the bottom of the adjustment and cleaning structure 1. The control and adjustment structure 2 includes a control cylinder 201 fixed below the base table 101, and an adjustment plate 202 is fixed at the output end of the control cylinder 201. At the same time, a rotation motor 203 is fixed on the adjustment plate 202.
[0033] Further in the above solution, a magnetic coupling 204 is fixed at the output end of the rotation motor 203, and a threaded rod 205 is rotatably installed on the magnetic coupling 204. At the same time, the threaded rod 205 penetrates through the through-hole boss 102 and is meshed with the clamping gear 105. Among them, the above-mentioned components constitute a lifting and rotation adjustment structure. When using the lifting and rotation adjustment structure composed of the above-mentioned components, it can effectively change the lifting and rotation adjustment distance range of the threaded rod 205, thereby adjusting the opening degree between the clamping gears 105 and facilitating the clamping and fixing of grid cone heads with different diameters.
[0034] In the above solution, when the grid cone needs to be clamped and fixed for cleaning, the operator controls the rotation of the rotating motor 203 to drive the threaded rod 205 to rotate under force. When the threaded rod 205 rotates under force, it drives the clamping gear 105 to move relatively closer and relatively separated under force, so as to contact and clamp the inside of the grid cone. After the grid cone is clamped and fixed, it is convenient to rotate and clean the grid cone. During the rotation adjustment of the threaded rod 205, the cylinder 201 is controlled to drive the rotating motor 203 and the threaded rod 205 to lift and adjust synchronously. After the clamping gear 105 clamps and fixes the grid cone, the operator controls the linear motor group 108 to drive the adjusting cylinder 109 to work. When the adjusting cylinder 109 moves under force, it drives the scraping plate 1010 to be adjusted synchronously under force. After the scraping plate 1010 is adjusted to the position of the grid cone, when the operator controls the adjusting cylinder 109 to drive the scraping plate 1010 to contact the grid cone, the operator controls the driving motor 106 to work. During the operation of the driving motor 106, the driving gear 107 drives the gear disc 103 to rotate under force. When the gear disc 103 rotates under force, it drives the clamping gear 105 and the grid cone to rotate synchronously. When the grid cone rotates, the scraping plate 1010 scrapes and cleans the grid cone comprehensively. During the oxide cleaning process, the high-pressure negative pressure machine 1012 is controlled to work to convey air into the T-shaped pipe 1013 and the blowing pipe 1014. The air blown out through the blowing pipe 1014 blows off and cleans the oxides falling from the base table 101.
[0035] The orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only a simplified description for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection scope of the present invention.
[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An oxide cleaning device for processing grid cone heads with a limit function, comprising an adjustment and cleaning structure (1), characterized in that: A control and adjustment structure (2) is provided at the bottom of the adjustment and cleaning structure (1); The adjustment and cleaning structure (1) includes a base table (101) with a mounting groove, and a through-hole boss (102) with a connecting bearing is fixed on the base table (101). At the same time, a gear disk (103) is fixed below the through-hole boss (102); A through-hole recess (104) is fixed on the through-hole boss (102), and a clamping gear (105) is rotatably installed inside the through-hole recess (104).
2. The oxide cleaning device for processing grid cone heads with a limit function according to claim 1, wherein: A driving motor (106) is fixed inside the mounting groove of the base table (101), and a driving gear (107) engaged with the gear disk (103) is fixed at the output end of the driving motor (106). At the same time, a linear motor set (108) is fixed on the base table (101).
3. The oxide cleaning device for processing grid cone heads with a limit function according to claim 2, wherein: An adjustment cylinder (109) is fixed on one side of the linear motor set (108), and a scraping plate (1010) is fixed at the output end of the adjustment cylinder (109). A connecting frame (1011) is fixed at the rear side of the base table (101).
4. The oxide cleaning device for processing grid cone heads with a limiting function according to claim 3, wherein: A high-pressure negative pressure machine (1012) is fixed on the connecting frame (1011), and a T-shaped pipe (1013) extending into the connecting frame (1011) is installed at the air outlet end of the high-pressure negative pressure machine (1012). At the same time, a blowing pipe (1014) is inlaid and fixed on the T-shaped pipe (1013).
5. An oxide cleaning device for processing grid cone heads with a limit function according to claim 1, characterized in that: The control and adjustment structure (2) includes a control cylinder (201) fixed below the base table (101), and an adjustment plate (202) is fixed at the output end of the control cylinder (201). At the same time, a rotating motor (203) is fixed on the adjustment plate (202).
6. The oxide cleaning device for processing grid cone heads with a limit function according to claim 5, wherein: A magnetic coupling (204) is fixed at the output end of the rotating motor (203), and a threaded rod (205) is rotatably installed on the magnetic coupling (204). At the same time, the threaded rod (205) passes through the through-hole boss (102) and is engaged with the clamping gear (105).