Traffic guardrail plasma welding machine
The welding torch is driven to move straight through the electric telescopic rod and threaded rod system, which solves the welding offset problem caused by manual movement and improves the welding quality of the traffic guardrail.
Patent Information
- Application Number
- CN202422256547.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Manually moving nozzles are prone to offset during the welding of traffic rails, resulting in poor welding quality.
The electric telescopic rod and threaded rod system are used to control the movement of the welding gun, combining the limit structure and spring device to ensure that the welding gun moves straight along the guardrail and is welded.
The straight movement of the welding gun is achieved and the welding quality of the traffic guardrail is improved.
Smart Images
Figure CN223146220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma welding machines, in particular to a plasma welding machine for traffic guardrails. Background Art
[0002] A plasma welding machine refers to a machine in which a plasma gas is ionized to generate a high-temperature ion gas flow, which is ejected from the nozzle orifice and compressed to form a slender arc column, whose temperature is higher than that of a conventional free arc, and is used to weld objects.
[0003] At present, when welding traffic guardrails with a plasma welding machine, the nozzle is usually held by a worker for welding. However, since traffic guardrails are usually straight, the welding torch needs to be manually moved straight by hand. However, it is inevitable that the nozzle will deviate when manually moving the nozzle, resulting in poor welding of the traffic guardrails and affecting the welding quality of the guardrails. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a plasma welding machine for traffic guardrails, which solves the problem that the nozzle inevitably deviates when manually moving the nozzle, resulting in poor welding of the traffic guardrails.
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A plasma welding machine for traffic guardrails includes a welding machine body. One side of the welding machine body is fixedly installed with a connecting wire, and one end of the connecting wire is fixedly installed with a welding torch. Both sides of the front part of the welding machine body are fixedly connected with connecting plates. One side of the connecting plate on the right side is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a threaded rod through a coupling, one end of the threaded rod is rotatably connected with one side of the left connecting plate through a bearing, the outer surface of the threaded rod is threadedly connected with a threaded sleeve, a chute is opened in the front part of the welding machine body, and the inner part of the chute is slidably connected with the outer surface of the threaded sleeve through a slider. The front part of the outer surface of the threaded sleeve is fixedly connected with an electric telescopic rod through a fixing plate, the telescopic end of the electric telescopic rod is fixedly connected with a mounting plate, and a number of limiting holes adapted to the welding torch are opened at the top of the mounting plate.
[0006] Preferably, one side of the mounting plate is fixedly connected with a limiting frame, one side of the limiting frame is fixedly connected with a sliding cylinder, and a sliding rod is slidably connected inside the sliding cylinder.
[0007] Preferably, one end of the sliding rod is fixedly connected with a limiting plate adapted to the welding torch, and a first spring is fixedly connected between the outer surfaces of the sliding cylinder and the sliding rod and located between the limiting frame and the limiting plate.
[0008] Preferably, one side of the top of the welding machine body is fixedly connected with a support plate, and one side of the support plate is fixedly connected with a second spring.
[0009] Preferably, one end of the second spring is fixedly connected with a pulling plate adapted to the connecting wire.
[0010] Preferably, pulleys are fixedly connected to the four corners of the bottom of the welding machine body.
[0011] Beneficial effects
[0012] The utility model provides a traffic guardrail plasma welding machine. Compared with the prior art, the following beneficial effects are achieved:
[0013] (1) By controlling the electric telescopic rod to drive the welding torch on the mounting plate to move downward, the welding torch is brought close to the welding part of the guardrail, and by controlling the motor to drive the threaded rod to rotate, the threaded rod drives the welding torch to move through the threaded sleeve and the electric telescopic rod, which can effectively drive the welding torch to move straight, so that the guardrail can be welded straight well, the welding of the traffic guardrail is better, and the welding quality of the traffic guardrail is improved.
[0014] (2) Through the multiple mounting plates on the mounting plate, the position of the welding torch can be conveniently adjusted, and under the action of the first spring, the sliding cylinder and the sliding rod push the limiting plate to press the welding torch, so that the welding torch can be conveniently pressed and limited. Description of the drawings
[0015] Figure 1 is the external structural schematic diagram of the utility model;
[0016] Figure 2 is the structural schematic diagram of the mounting plate, limiting hole, limiting frame, sliding cylinder, sliding rod, first spring and limiting plate of the utility model;
[0017] Figure 3 is the structural schematic diagram of the support plate, second spring and pulling plate of the utility model.
[0018] In the figure: 1, welding machine body; 2, welding torch; 3, connecting wire; 4, connecting plate; 5, motor; 6, threaded rod; 7, threaded sleeve; 8, chute; 9, electric telescopic rod; 10, mounting plate; 11, limiting hole; 12, limiting frame; 13, sliding cylinder; 14, sliding rod; 15, first spring; 16, limiting plate; 17, pulley; 18, support plate; 19, second spring; 20, pulling plate. Detailed implementation manners
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model.
[0020] Please refer to Figures 1 - 3, the present utility model provides a technical solution: a traffic guardrail plasma welding machine, which includes a welding machine body 1. One side of the welding machine body 1 is fixedly installed with a connecting wire 3. One end of the connecting wire 3 is fixedly installed with a welding torch 2. Both sides of the front part of the welding machine body 1 are fixedly connected with connecting plates 4. One side of the connecting plate 4 on the right side is fixedly connected with a motor 5. The motor 5 is a servo motor, electrically connected to an external power supply and controlled by a control switch. The output shaft of the motor 5 is fixedly connected with a threaded rod 6 through a coupling. One end of the threaded rod 6 is rotatably connected to one side of the left connecting plate 4 through a bearing. The outer surface of the threaded rod 6 is threadedly connected with a threaded sleeve 7. A chute 8 is opened in the front part of the welding machine body 1. The inside of the chute 8 is slidably connected to the outer surface of the threaded sleeve 7 through a slider. The front part of the outer surface of the threaded sleeve 7 is fixedly connected with an electric telescopic rod 9 through a fixing plate. The electric telescopic rod 9 is electrically connected to an external power supply and controlled by a control switch. The telescopic end of the electric telescopic rod 9 is fixedly connected with a mounting plate 10. A plurality of limiting holes 11 adapted to the welding torch 2 are opened at the top of the mounting plate 10.
[0021] Further, in order to adjust the position of the welding torch 2 and limit it, one side of the mounting plate 10 is fixedly connected with a limiting frame 12. One side of the limiting frame 12 is fixedly connected with a sliding cylinder 13. A sliding rod 14 is slidably connected inside the sliding cylinder 13. One end of the sliding rod 14 is fixedly connected with a limiting plate 16 adapted to the welding torch 2. A first spring 15 is fixedly connected between the outer surfaces of the sliding cylinder 13 and the sliding rod 14 and between the limiting frame 12 and the limiting plate 16.
[0022] Further, in order to prevent the connecting wire 3 from getting entangled, one side of the top of the welding machine body 1 is fixedly connected with a support plate 18. One side of the support plate 18 is fixedly connected with a second spring 19. One end of the second spring 19 is fixedly connected with a pulling plate 20 adapted to the connecting wire 3.
[0023] It should be noted that when the electric telescopic rod 9 drives the welding torch 2 to move downward, the welding torch 2 will pull the connecting wire 3 to extend, and the connecting wire 3 will drive the second spring 19 to stretch through the pulling plate 20. When the electric telescopic rod 9 drives the welding torch 2 to move upward, through the action of the second spring 19, the pulling plate 20 pulls the connecting wire 3 to be stored to prevent entanglement.
[0024] Further, in order to facilitate the movement of the welding machine body 1, pulleys 17 are fixedly connected to the four corners of the bottom of the welding machine body 1.
[0025] During use, place the traffic guardrail in front of the welding machine body 1. By pulling the limit plate 16 to the right, the limit plate 16 no longer presses the welding torch 2. Insert the welding torch 2 into the adapted limit hole 11, and under the action of the first spring 15, the sliding cylinder 13 and the sliding rod 14 push the limit plate 16 to limit the welding torch 2 in the limit hole 11 again. Then control the extension electric telescopic rod 9, and the electric telescopic rod 9 will drive the mounting plate 10 to move downward, and the mounting plate 10 will drive the welding torch 2 to move downward to align the welding torch 2 with the welding position of the guardrail.
[0026] By controlling the motor 5 to drive the threaded rod 6 to rotate, the threaded rod 6 will drive the threaded sleeve 7 to move, so that the threaded sleeve 7 drives the welding torch 2 to move through the electric telescopic rod 9 and the mounting plate 10. At the same time, control the welding torch 2 on the welding machine body 1 to weld the guardrail, so that the welding torch 2 continuously moves to weld the guardrail.
Claims
1. A plasma welding machine for traffic guardrails, comprising a welding machine body (1), characterized in that: One side of the welding machine body (1) is fixedly installed with a connecting wire (3), one end of the connecting wire (3) is fixedly installed with a welding torch (2), both sides of the front part of the welding machine body (1) are fixedly connected with connecting plates (4), one side of the connecting plate (4) on the right side is fixedly connected with a motor (5), the output shaft of the motor (5) is fixedly connected with a threaded rod (6) through a coupling, one end of the threaded rod (6) is rotatably connected with one side of the left connecting plate (4) through a bearing, the outer surface of the threaded rod (6) is threadedly connected with a threaded sleeve (7), a chute (8) is formed in the front part of the welding machine body (1), and the inner part of the chute (8) is slidably connected with the outer surface of the threaded sleeve (7) through a slider. The front part of the outer surface of the threaded sleeve (7) is fixedly connected with an electric telescopic rod (9) through a fixing plate, the telescopic end of the electric telescopic rod (9) is fixedly connected with a mounting plate (10), and a plurality of limiting holes (11) adapted to the welding torch (2) are formed in the top of the mounting plate (10).
2. The plasma welding machine for traffic guardrails according to claim 1, characterized in that: One side of the mounting plate (10) is fixedly connected with a limiting frame (12), and one side of the limiting frame (12) is fixedly connected with a sliding cylinder (13). A sliding rod (14) is slidably connected in the sliding cylinder (13).
3. The plasma welding machine for traffic guardrails according to claim 2, characterized in that: One end of the sliding rod (14) is fixedly connected with a limiting plate (16) adapted to the welding torch (2), and a first spring (15) is fixedly connected between the outer surfaces of the sliding cylinder (13) and the sliding rod (14) and located between the limiting frame (12) and the limiting plate (16).
4. A plasma welding machine for traffic guardrails according to claim 1, characterized in that: One side of the top of the welding machine body (1) is fixedly connected with a support plate (18), and one side of the support plate (18) is fixedly connected with a second spring (19).
5. The plasma welding machine for traffic guardrails according to claim 4, characterized in that: One end of the second spring (19) is fixedly connected with a pulling plate (20) adapted to the connecting wire (3).
6. The plasma welding machine for traffic guardrails according to claim 1, characterized in that: Pulley wheels (17) are fixedly connected to the four circumferences of the bottom of the welding machine body (1).