Sand blasting derusting device for surface of machined part
By designing a sandblasting and rust removal device with support plates, universal moving wheels, rotating support structures and sandblasting installation structures, the problem of manual operation labor-intensive operation during high-speed injection of the sandblasting gun is solved, and the labor-saving and efficient rust removal effect of sandblasting operations is achieved.
Patent Information
- Application Number
- CN202421914089.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-08
AI Technical Summary
There is pressure when the sandblasting gun is sprayed at high speed, so it is more laborious to hold the sandblasting operation manually for a long time.
A sandblasting and rust removal device including a support plate, a universal moving wheel, a height adjustment structure, a rotating support structure and a sandblasting installation structure is designed. The universal moving wheel provides convenience of movement. The rotating support structure provides multi-directional support for the sandblasting gun, and locks the injection angle by fastening bolts. The sandblasting installation structure facilitates the adjustment of height and angle.
It reduces the labor intensity of manual operation, improves the efficiency of sand blasting and rust removal and the convenience of operation, and is especially suitable for processing parts with relatively flat surfaces.
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Figure CN223146906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rust removal, and more specifically, to a sandblasting rust removal device for the surface of workpieces to be processed. Background Art
[0002] After metal rusts, rust removal must be carried out to keep the metal in its original properties. At present, industrial rust removal methods include manual rust removal, mechanical rust removal, and chemical rust removal. In mechanical rust removal, sandblasting rust removal technology is widely used. Sandblasting rust removal uses compressed air as the power to form a high-speed jet beam to spray abrasive materials (garnet sand, copper ore sand, quartz sand, emery, iron sand, Hainan sand) at high speed onto the surface of the workpiece to be processed, causing changes in the outer surface or shape of the workpiece surface.
[0003] In the prior art, when sandblasting and rust removing workpieces with irregular shapes, workers usually hold the sandblasting gun and freely operate it on the surface of the workpiece to achieve sandblasting and rust removal. However, due to the pressure generated when the sandblasting gun sprays abrasive materials at high speed, it is quite laborious for workers to hold the sandblasting gun for a long time during the operation. Summary of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a sandblasting rust removal device for the surface of workpieces to be processed. The technical problem to be solved by the utility model is: the technical problem that it is quite laborious for workers to hold the sandblasting gun for a long time during the operation due to the pressure generated when the sandblasting gun sprays abrasive materials at high speed.
[0005] To achieve the above object, the utility model provides the following technical solution: A sandblasting rust removal device for the surface of workpieces to be processed, including a support plate and a sandblasting gun for sandblasting and rust removing workpieces to be processed. One end of the sandblasting gun is provided with a compressed air inlet pipe. Universal moving wheels are arranged at the corners of the bottom of the support plate. A height adjustment structure is arranged on the support plate. A support frame is arranged on the height adjustment structure. A rotating support structure is rotatably connected to the inside of the support frame. A fixed pipe is arranged on the rotating support structure. The fixed pipe is rotatably connected to the support frame through the rotating support structure. The sandblasting gun is arranged in the fixed pipe. A sandblasting installation structure for fixing the sandblasting gun is arranged on the fixed pipe.
[0006] In a preferred embodiment, the height adjustment structure includes an inner column fixedly connected to the upper surface of the support plate, an outer sleeve sleeved on the inner column, and a fastening bolt one threadedly penetrating and connected to the outer sleeve. The support frame is fixedly connected to the top of the inner column.
[0007] In a preferred embodiment, a plurality of fixing grooves for threaded connection of the fastening bolt one are formed on the inner column.
[0008] In a preferred embodiment, the rotating support structure includes a retaining ring disposed inside the bracket frame, a pair of first shafts fixedly connected to the outer surface of the retaining ring, and a pair of second shafts rotatably connected to the inner surface of the retaining ring. The retaining ring is rotatably connected to the bracket frame through the first shafts, the fixed pipe is fixedly connected to the pair of second shafts, and the fixed pipe is rotatably connected to the retaining ring through the second shafts.
[0009] In a preferred embodiment, a second fastening bolt is threadedly connected to the bracket frame, one end of the second fastening bolt contacts the first shaft rotatably connected to the bracket frame, a third fastening bolt is threadedly connected to the retaining ring, and the third fastening bolt contacts the second shaft rotatably connected to the retaining ring.
[0010] In a preferred embodiment, anti-slip pads are fixedly connected to one ends of the second fastening bolt and the third fastening bolt.
[0011] In a preferred embodiment, the sandblasting installation structure includes a lead screw threadedly penetrating and connected to the fixed pipe, a pressing plate rotatably connected to one end of the lead screw, and a rotating disc fixedly connected to the other end of the lead screw. The pressing plate is in close contact with the sandblasting gun disposed inside the fixed pipe.
[0012] The technical effects and advantages of the present utility model:
[0013] 1. For the sandblasting and rust removal device for the surface of the workpiece of the present utility model, the universal moving wheels are used to provide rolling for the movement of the sandblasting gun, so that it is convenient to control the rolling movement of the sandblasting gun around the workpiece; by assembling the sandblasting gun in the fixed pipe and using the rotating support structure to provide multi-directional rotating support for the spraying angle of the sandblasting gun, it is more labor-saving to control the operation of the sandblasting gun.
[0014] 2. For the sandblasting and rust removal device for the surface of the workpiece of the present utility model, by setting the second fastening bolt and the third fastening bolt, they can be used to lock the rotation of the rotating support structure, that is, to limit the spraying angle of the sandblasting gun, so that it can be used for straight spraying and rust removal of workpieces with relatively flat surfaces, effectively improving the efficiency of sandblasting and rust removal.
[0015] 3. For the sandblasting and rust removal device for the surface of the workpiece of the present utility model, by setting the fixed adjustment structure, it is convenient to adjust the operation height of the sandblasting gun to meet the operation requirements of the sandblasting height of the workpiece. Description of the Drawings
[0016] To more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0017] Figure 1 Schematic diagram of the overall structure of the present utility model.
[0018] Figure 2 Schematic diagram of the support plate and the height adjustment structure of the present utility model.
[0019] Figure 3 For the present utility model Figure 1 Schematic diagram of the structure without the support plate and the height adjustment structure.
[0020] Figure 4 For the present utility model Figure 3 Enlarged view of part A in the present utility model.
[0021] Figure 5 Schematic diagram of the second fastening bolt of the present utility model.
[0022] Reference numerals are: 1, support plate; 2, universal moving wheel; 3, height adjustment structure; 31, inner column; 32, outer sleeve; 33, first fastening bolt; 4, support frame; 5, rotating support structure; 51, support ring; 52, first shaft rod; 53, second shaft rod; 6, fixed tube; 7, sandblasting gun; 71, compression inlet tube; 8, sandblasting installation structure; 81, lead screw; 82, pressing plate; 83, rotating disk; 9, second fastening bolt; 10, third fastening bolt; 11, anti-slip pad. Specific embodiments
[0023] The following specific embodiments illustrate the embodiments of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0024] With reference to Figures 1-5, the present utility model provides a sandblasting and rust removal device for the surface of a workpiece, including a support plate 1 and a sandblasting gun 7 for sandblasting and rust removal of the workpiece. A handle can be provided on the sandblasting gun 7 for hand-held operation. One end of the sandblasting gun 7 is provided with a compressed inlet pipe 71, and the inlet end of the compressed inlet pipe 71 can cooperate with an air compressor device and a sandblasting material feeding device for material transportation. Universal moving wheels 2 are provided at the corners of the bottom of the support plate 1, and brake pads can be provided on the universal moving wheels 2 to lock the movement of the support plate 1. A height adjustment structure 3 is provided on the support plate 1, a support frame 4 is provided on the height adjustment structure 3, a rotating support structure 5 is rotatably connected inside the support frame 4, a fixed pipe 6 is provided on the rotating support structure 5, the fixed pipe 6 is rotatably connected to the support frame 4 through the rotating support structure 5, the sandblasting gun 7 is arranged inside the fixed pipe 6, and a sandblasting installation structure 8 for fixing the sandblasting gun 7 is provided on the fixed pipe 6.
[0025] The height adjustment structure 3 includes an inner column 31 fixedly connected to the upper surface of the support plate 1, an outer sleeve 32 sleeved on the inner column 31, and a first fastening bolt 33 threadedly penetrating and connected to the outer sleeve 32. The support frame 4 is fixedly connected to the top end of the inner column 31.
[0026] A plurality of fixing grooves for threaded connection of the first fastening bolt 33 are formed on the inner column 31.
[0027] Specifically, by adjusting the telescopic distance between the inner column 31 and the outer sleeve 32 and using the first fastening bolt 33 to fasten with the corresponding fixing groove in the horizontal direction, the height of the sandblasting gun 7 at the position of the fixed pipe 6 can be stably adjusted, thus meeting the operation requirements for the sandblasting height of the workpiece; the first fastening bolt 33 can adopt a butterfly bolt for manual rotation control by workers.
[0028] The rotating support structure 5 includes a support ring 51 arranged inside the support frame 4, a pair of first shaft rods 52 fixedly connected to the outer surface of the support ring 51, and a pair of second shaft rods 53 rotatably connected to the inner surface of the support ring 51. The support ring 51 is rotatably connected to the support frame 4 through the first shaft rods 52, the fixed pipe 6 is fixedly connected to the pair of second shaft rods 53, and the fixed pipe 6 is rotatably connected to the support ring 51 through the second shaft rods 53. In the present utility model, both the first shaft rods 52 and the second shaft rods 53 are rotatably connected through bearings. By using the support ring 51 to be rotatably connected to the support frame 4 through the first shaft rods 52 and the fixed pipe 6 to be rotatably connected to the support ring 51 through the second shaft rods 53, the position of the fixed pipe 6 can be adjusted for rotation in the horizontal and vertical directions, thus facilitating the operation of holding the sandblasting gun 7 with controllable sandblasting angles.
[0029] A fastening bolt II (9) is threadedly connected to the support frame (4). One end of the fastening bolt II (9) contacts a shaft rod I (52) rotatably connected to the support frame (4). A fastening bolt III (10) is threadedly connected to the support ring (51). The fastening bolt III (10) contacts a shaft rod II (53) rotatably connected to the support ring (51). Since the rotation points of the shaft rod I (52) and the shaft rod II (53) are rotatably connected through bearings, the fastening bolt III (10) or the fastening bolt II (9) should avoid the bearing positions of the shaft rod I (52) or the shaft rod II (53) for abutting. In the present utility model, both the fastening bolt III (10) and the fastening bolt II (9) are butterfly bolts that can be manually controlled.
[0030] Anti-slip pads (11) are fixedly connected to one end of each of the fastening bolt II (9) and the fastening bolt III (10). The anti-slip pads (11) can increase the contact friction between the corresponding shaft rod I (52) and shaft rod II (53) of the fastening bolt III (10) and the fastening bolt II (9). In this way, the rotation of the shaft rod I (52) and the shaft rod II (53) can be conveniently locked. By limiting the rotation of the rotary support structure (5), the sandblasting gun (7) in the fixed pipe (6) can have its sandblasting angle limited. In this way, for workpieces with a relatively flat surface, simply moving the universal moving wheels (2) can perform linear sandblasting on the workpiece surface, which is convenient to operate and has high efficiency.
[0031] The sandblasting installation structure (8) includes a lead screw (81) threadedly penetrating and connected to the fixed pipe (6), a pressing plate (82) rotatably connected to one end of the lead screw (81), and a rotating disc (83) fixedly connected to the other end of the lead screw (81). The pressing plate (82) is in close contact with the sandblasting gun (7) disposed in the fixed pipe (6). The end of the lead screw (81) can be rotatably connected to the pressing plate (82) through a bearing. The pressing plate (82) can be an annular plate, which can increase the contact area for clamping the sandblasting gun (7).
[0032] Specifically, after the sandblasting gun (7) is installed in the fixed pipe (6), at this time, the rotating disc (83) can be controlled to drive the lead screw (81) to be screwed into the fixed pipe (6) threadedly. In this way, the pressing plate (82) can be driven to move downward until the lead screw (81) cannot be screwed downward any further. At the same time, the pressing plate (82) tightly presses on the surface of the sandblasting gun (7). In this way, the assembly of the sandblasting gun (7) can be completed. Subsequently, the rotary support structure (5) can be used to provide rotation and support for the sandblasting gun (7) to achieve a more labor-saving sandblasting operation effect.
Claims
1. A sandblasting and rust removal device for the surface of a workpiece, comprising a support plate (1) and a sandblasting gun (7) for sandblasting and rust removal of the workpiece. One end of the sandblasting gun (7) is provided with a compressed air inlet pipe (71), and it is characterized in that: Universal moving wheels (2) are provided at the corners of the bottom of the support plate (1). A height adjustment structure (3) is provided on the support plate (1). A support frame (4) is provided on the height adjustment structure (3). A rotating support structure (5) is rotatably connected to the inner side of the support frame (4). A fixed pipe (6) is provided on the rotating support structure (5). The fixed pipe (6) is rotatably connected to the support frame (4) through the rotating support structure (5). The sandblasting gun (7) is arranged in the fixed pipe (6). A sandblasting installation structure (8) for fixing the sandblasting gun (7) is provided on the fixed pipe (6). The rotating support structure (5) includes a support ring (51) arranged on the inner side of the support frame (4), a pair of first shafts (52) fixedly connected to the outer surface of the support ring (51), and a pair of second shafts (53) rotatably connected to the inner surface of the support ring (51). The support ring (51) is rotatably connected to the support frame (4) through the first shafts (52). The fixed pipe (6) is fixedly connected to the pair of second shafts (53). The fixed pipe (6) is rotatably connected to the support ring (51) through the second shafts (53).
2. The sandblasting and rust removal device for the surface of a workpiece according to claim 1, characterized in that: The height adjustment structure (3) includes an inner column (31) fixedly connected to the upper surface of the support plate (1), an outer sleeve (32) sleeved on the inner column (31), and a first fastening bolt (33) threadedly penetrating and connected to the outer sleeve (32). The support frame (4) is fixedly connected to the top end of the inner column (31).
3. The sandblasting and rust removal device for the surface of the workpiece according to claim 2, characterized in that: A plurality of fixing grooves for threaded connection of the first fastening bolt (33) are formed on the inner column (31).
4. The sandblasting and rust removal device for the surface of a workpiece according to claim 1, characterized in that: A second fastening bolt (9) is threadedly connected to the support frame (4). One end of the second fastening bolt (9) contacts the first shaft (52) rotatably connected to the support frame (4). A third fastening bolt (10) is threadedly connected to the support ring (51). The third fastening bolt (10) contacts the second shaft (53) rotatably connected to the support ring (51).
5. The sandblasting and rust removal device for the surface of a workpiece according to claim 4, characterized in that: Anti-slip pads (11) are fixedly connected to one ends of the second fastening bolt (9) and the third fastening bolt (10).
6. The sandblasting and rust removal device for the surface of a workpiece according to claim 1, characterized in that: The sandblasting installation structure (8) includes a lead screw (81) threadedly penetrating and connected to the fixed pipe (6), a pressing plate (82) rotatably connected to one end of the lead screw (81), and a rotating disk (83) fixedly connected to the other end of the lead screw (81). The pressing plate (82) is in close contact with the sandblasting gun (7) arranged in the fixed pipe (6).
Citation Information
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