Rapid and synchronous grabbing and overturning device for multiple rows of materials
Through the rapid synchronous grab and flip device of multiple rows of materials combined with cylinders and motors, the low efficiency, unstable quality and safety hazards of the round sheet flip link are solved, and efficient and safe automatic paint production is achieved.
Patent Information
- Application Number
- CN202422142305.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the field of automated painting, the flip of round sheets mainly relies on manual operations, resulting in low production efficiency, unstable quality, high labor intensity and many safety hazards, making it difficult to meet the market's demand for efficient, safe and high-quality painting products.
A multi-row material rapid synchronous grab and flip device with a combination of cylinders and motors, including an aluminum profile frame, a lower hoisting assembly, a flip assembly and a grip assembly. Through collaborative work, a quick flip and grab of multiple workpieces is achieved, and the flip and grab are precisely controlled by sensors and cylinders.
It improves production efficiency, ensures consistency of product quality, reduces labor intensity, enhances safety, adapts to material processing of different specifications and shapes, saves equipment space, and is suitable for use in limited production sites.
Smart Images
Figure CN223149678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic painting, and particularly relates to a multi-row material rapid synchronous grasping and turning device. Background Art
[0002] In the field of automatic painting, the painting treatment of circular blanks is a key process. And for the process of turning the circular blank over, for a long time, it was basically carried out in the painting process and mainly relied on manual operation. In the traditional painting process, in order to ensure that the surface of the circular blank can be evenly and completely covered with paint, turning over is an essential step. However, due to technical and equipment limitations, manual turning over has become the mainstream operation method.
[0003] There are many problems with manual turning over. Firstly, the efficiency is low. The painting production line usually requires high-efficiency operation to meet market demand, but the manual turning over speed is slow. Workers need to pick up and turn over the circular blanks one by one, which greatly limits the overall production efficiency. Take a production line that needs to process a large number of circular blanks every day as an example. Manual turning over may lead to an extended production cycle and the inability to complete orders on time.
[0004] Secondly, the quality is unstable. Manual operation is easily affected by human factors, such as the fatigue level, work experience, and operation skills of workers. The turning over force, angle, and speed of different workers may not be consistent, which may lead to position deviation of the circular blank during the painting process, thereby affecting the uniformity of painting and the coating thickness. Sometimes, there may even be a situation where the turning over is not in place and some areas are not painted, affecting the quality and appearance of the product.
[0005] Moreover, the labor intensity of manual turning over is high. Workers need to repeat the same actions for a long time, which easily leads to physical fatigue and muscle damage. This not only affects the physical health of workers but also may cause workers to make operation mistakes due to fatigue, increasing the scrap rate.
[0006] In addition, there are also potential safety hazards in manual turning over in some complex painting environments. For example, when using some painting materials with strong volatility, workers may inhale harmful gases, causing damage to their health. And during the operation process, workers may be injured due to the slipping or collision of the circular blank.
[0007] With the continuous improvement of the market's requirements for the quality and output of painted products, as well as the increasingly strict safety and environmental protection standards in the production process, the traditional manual turning over method has been difficult to meet the development needs of the industry. In the field of automatic painting, improving production efficiency, ensuring the consistency of product quality, reducing labor intensity, and eliminating potential safety hazards have become urgent problems to be solved. Summary of the Invention
[0008] In view of the problem that in the above production process, the turning over of circular sheet materials is basically carried out in the painting process and manual turning over is adopted, which may damage the painted surface and increase the labor cost, a multi-row material rapid synchronous grasping and turning device is provided. By combining a cylinder and a motor, the present utility model realizes the effect of turning over multiple workpieces at one time.
[0009] The technical means adopted by the present utility model are as follows:
[0010] A multi-row material rapid synchronous grasping and turning device includes: an aluminum profile frame, a lower lifting assembly, a turning-over assembly, and a grasping assembly;
[0011] The lower lifting assembly is arranged at the lower part of the aluminum profile frame and is used for lifting and lowering the tray. The turning-over assembly is installed above it and is used for turning over the workpiece. The grasping assembly is arranged above the turning-over assembly and is used for grasping the workpiece.
[0012] Further, the lower lifting assembly includes a stop cylinder, a tray positioning cylinder, and a lifting cylinder, and they work together to realize the lifting and positioning of the tray.
[0013] Further, the turning-over assembly includes a turning motor, a workpiece gripper, and a position switch. The turning motor drives the workpiece gripper to turn over, and the position switch detects whether the turning is in place.
[0014] Further, the grasping assembly includes a lifting cylinder, a workpiece gripper, and a transverse movement cylinder. The grasping action is realized through the lifting cylinder, and the transverse movement of the workpiece is realized through the transverse movement cylinder.
[0015] Further, the turning-over assembly grasps the workpiece above the tray, and judges whether all the workpieces are grasped in place through the sensor of its own body. After all the workpieces are grasped in place, the lower lifting assembly drives the tray to drop, and the turning-over assembly drives the workpiece to perform a 180° turn. After the turning is in place, the turning-in-place switch issues an order.
[0016] Further, the lifting cylinder of the grasping assembly extends to grasp the workpiece on the turning-over assembly. After grasping, the lifting cylinder retracts to drive the workpiece to rise. After rising in place, the turning mechanism turns back to 0°, and the grasping mechanism drives the workpiece to move horizontally to station II.
[0017] Due to adopting the above technical scheme, compared with the prior art, the present utility model has the following advantages:
[0018] 1. The multi-row material rapid synchronous grasping and turning device provided by the present utility model improves production efficiency: through the coordinated work of each component, it can realize the rapid grasping, turning over and transfer of materials, greatly shortening the operation time and meeting the requirements of large-scale production.
[0019] 2. The multi-row material rapid synchronous grasping and flipping device provided by the present utility model ensures product quality: Precise cylinder and sensor control are adopted to ensure the accuracy and stability of the flipping and grasping actions, reducing errors and quality deviations caused by manual operation, and making the product quality more consistent and reliable.
[0020] 3. The multi-row material rapid synchronous grasping and flipping device provided by the present utility model reduces labor intensity: It replaces the heavy labor of manual flipping and grasping, reduces the physical consumption and work fatigue of workers, and helps to improve work efficiency and job satisfaction.
[0021] 4. The multi-row material rapid synchronous grasping and flipping device provided by the present utility model improves space utilization: With a compact structure design, multiple components are reasonably integrated into the aluminum profile frame, saving the space occupied by the equipment and being suitable for use in limited production sites.
[0022] 5. The multi-row material rapid synchronous grasping and flipping device provided by the present utility model enhances production flexibility: It can adapt to materials of different specifications and shapes, and by adjusting the parameters of the cylinder and the gripper, rapid synchronous processing of various materials can be achieved.
[0023] 6. The multi-row material rapid synchronous grasping and flipping device provided by the present utility model improves safety: It avoids workers working in a dangerous operation environment and reduces the risk of safety accidents that may be caused by manual operation.
[0024] Based on the above reasons, the present utility model can be widely promoted in the field of automated painting technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 It is a composition diagram of the workpiece flipping system of the multi-row material rapid synchronous grasping and flipping device described in the present utility model;
[0027] Figure 2 It is a composition diagram of the lower lifting component 1 / 2 of the multi-row material rapid synchronous grasping and flipping device described in the present utility model;
[0028] Figure 3 It is a composition diagram of the flipping component of the multi-row material rapid synchronous grasping and flipping device described in the present utility model;
[0029] Figure 4 This is the composition diagram of the grasping component of a multi-row material rapid synchronous grasping and flipping device described in the present utility model.
[0030] In the figure: 1. Lower lifting component 1; 2. Flipping component; 3. Grasping component; 4. Lower lifting component 2; 5. Aluminum profile frame; 6. Lifting cylinder; 7. Pallet positioning cylinder; 8. Stopping cylinder; 9. Flipping motor; 10. Workpiece gripper 1; 11. In-place switch; 12. Lifting and lowering cylinder; 13. Workpiece gripper 2; 14. Transverse moving cylinder. Specific embodiments
[0031] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way restrictive of the present utility model and its application or use. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or their combinations.
[0034] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present utility model. At the same time, it should be clear that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in accordance with actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed here, any specific values should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0035] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Without contrary statements, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present utility model: The orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0036] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0037] In addition, it should be noted that the use of words such as "first", "second" to limit components is only for the convenience of differentiating the corresponding components. Without otherwise stating, the above words have no special meaning, and thus should not be construed as limiting the protection scope of the present utility model.
[0038] Such asFigures 1 to 4 As shown in the figure, a multi-row material rapid synchronous grasping and flipping device includes: an aluminum profile frame 5, a lower lifting component 1 / 2, a flipping component 2, and a grasping component 3;
[0039] The lower lifting component 1 / 2 is arranged at the lower part of the aluminum profile frame 5 and is used for lifting and lowering the tray. The flipping component 2 is installed above it and is used for flipping the workpiece. The grasping component 3 is arranged above the flipping component 2 and is used for grasping the workpiece.
[0040] Furthermore, the lower lifting component includes a stop cylinder 8, a tray positioning cylinder 7, and a lifting cylinder 6, which work together to realize the lifting and positioning of the tray.
[0041] Furthermore, the flipping component 2 includes a flipping motor 9, a workpiece gripper 110, and a position switch 11. The flipping motor 9 drives the workpiece gripper 110 to flip, and the position switch 11 detects whether the flipping is in place.
[0042] Furthermore, the grasping component 3 includes a lifting cylinder 12, a workpiece gripper 213, and a transverse movement cylinder 14. The grasping action is realized by the lifting cylinder 12, and the transverse movement of the workpiece is realized by the transverse movement cylinder 14.
[0043] Furthermore, the flipping component 2 grasps the workpiece above the tray and judges whether all the workpieces are grasped in place through the sensor of its own body. After all the workpieces are grasped in place, the lower lifting component 11 drives the tray to fall, and the flipping component 2 drives the workpiece to perform a 180° flip. After the flip is in place, the flip in-place switch 11 issues an order.
[0044] Furthermore, the lifting cylinder 12 of the grasping component 3 extends to grasp the workpiece on the flipping component 2. After grasping, the lifting cylinder 12 retracts to drive the workpiece to rise. After rising in place, the flipping mechanism flips back to 0°, and the grasping mechanism drives the workpiece to move transversely to station II.
[0045] Further, the pallet with circular blank flows to Station 1 through the conveying channel. The pallet is stopped from flowing by the stop component. The in-position switch 11 issues an order. The lower lifting component 11 lifts the pallet. After the lifting in-position switch 11 issues an order. The turning-over component 2 grabs the workpiece above the pallet. The turning-over component 2 judges whether all the workpieces are grabbed in place through its own sensor. After all the workpieces are grabbed in place, the lower lifting component 11 drives the pallet to drop. The turning-over component 2 drives the workpiece to perform a 180° flip. After the flip is in place, the flip-in-position switch 11 issues an order. The lifting cylinder 12 of the grabbing component 3 extends to grab the workpiece on the turning-over component 2. After grabbing, the lifting cylinder 12 retracts, driving the workpiece to rise. After rising in place, the turning-over mechanism flips back to 0°. The grabbing mechanism drives the workpiece to traverse horizontally to Station 2. At this time, the empty pallet on the conveying roller path has flowed to Station 2. The lower lifting component 24 lifts the empty pallet. The lifting cylinder 12 of the grabbing component 3 extends to place the turned-over workpiece on the lifted empty pallet. After the workpiece is placed in place, the lifting cylinder 12 of the grabbing component 3 retracts. The lower lifting component 24 drives the pallet to fall back to the conveying channel. The pallet flows to the next station through the conveying channel.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A multi-row material rapid synchronous grasping and flipping device, characterized in that, Including: An aluminum profile frame, a lower lifting assembly, a turning-over assembly, and a grasping assembly; The lower lifting assembly is arranged at the lower part of the aluminum profile frame and is used for lifting and lowering the tray. The turning-over assembly is installed above it and is used for turning over the workpiece. The grasping assembly is arranged above the turning-over assembly and is used for grasping the workpiece.
2. The multi-row material rapid synchronous grasping and flipping device according to claim 1, characterized in that, The lower lifting assembly includes a stop cylinder, a tray positioning cylinder, and a lifting cylinder, which work together to realize the lifting and positioning of the tray.
3. The multi-row material rapid synchronous grasping and flipping device according to claim 1, characterized in that, The turning-over assembly includes a turning motor, a workpiece gripper, and a position switch. The turning motor drives the workpiece gripper to turn over, and the position switch detects whether the turning is in place.
4. A multi-row material rapid synchronous grasping and flipping device according to claim 1, characterized in that, The grasping assembly includes a lifting cylinder, a workpiece gripper, and a transverse movement cylinder. The grasping action is realized through the lifting cylinder, and the transverse movement of the workpiece is realized through the transverse movement cylinder.
5. The multi-row material rapid synchronous grasping and flipping device according to claim 3, wherein, The turning-over assembly grasps the workpiece above the tray and judges whether all are grasped in place through the sensors of its own body. After all are grasped in place, the lower lifting assembly drives the tray to drop, and the turning-over assembly drives the workpiece to perform a 180° turn. After the turning is in place, the turning-in-place switch issues an order.
6. A multi-row material rapid synchronous grasping and flipping device according to claim 4, characterized in that, The lifting cylinder of the grasping assembly extends to grasp the workpiece on the turning-over assembly. After grasping, the lifting cylinder retracts to drive the workpiece to rise. After rising in place, the turning mechanism turns back to 0°, and the grasping assembly drives the workpiece to move transversely to Station II.