Rotary uncoiler with movable arm
Through the design of the removable arm rotary unwinder, the problems of complex and insufficient adaptability of rolling on the traditional unwinder are solved, and the convenience and stability of paper roll replacement are achieved, and the needs of different wide paper rolls are adapted.
Patent Information
- Application Number
- CN202422534534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Traditional unwinding machines are complicated to operate during the paper roll replacement process, and are inconvenient to roll up, making it difficult to adapt to different widths of paper rolls.
The removable arm rotary unwinder is adopted to achieve adjustable distance and stable fixation of the inflatable head through the design of the moving assembly and the inflatable head. Combined with the unwinding motor and the synchronous wheel assembly, the convenience and adaptability of the paper roll are improved.
The paper roll replacement process is simplified, the convenience and stability of rolling is improved, and the needs of different wide-width paper rolls are adapted to the reliability and stability of the operation.
Smart Images

Figure CN223149855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of uncoilers, in particular to a movable arm rotary uncoiler. Background Technique
[0002] During the production and use of impregnated paper, an uncoiler is mostly used for the unwinding operation of the paper tape. In traditional uncoilers, an air shaft is mostly used to install the paper roll. During use, a transition paper core is first sleeved on the roller body of the air shaft, and the air bag is inflated and pressurized through the air nozzle at the end face of the shaft to make the pressing strip bulge to fix the paper core. Then the air shaft is installed on the uncoiler. After the paper roll reaches the specified requirements, a new air shaft is replaced, and the air shaft of the completed wound paper roll is replaced and deflated through the air nozzle at the end face of the shaft. The pressing strip of the air shaft will quickly retract after the air bag is deflated, so as to take out the air shaft from the paper core and prepare for the next winding operation. The whole process is relatively complicated and the loading operation is inconvenient. Content of the Utility Model
[0003] The purpose of the utility model is to provide a movable arm rotary uncoiler to solve one or more of the problems raised in the above background technique.
[0004] To achieve the above purpose, the movable arm rotary uncoiler includes a frame, a moving component and a unwinding component, wherein
[0005] A rotating arm main shaft is provided on the frame, and the rotating arm main shaft is connected to a rotating arm speed reducer;
[0006] At least one moving component is provided on the rotating arm main shaft, and the moving component is arranged corresponding to the unwinding component;
[0007] The unwinding component includes an unwinding motor and two air chucks. The two air chucks are arranged corresponding to each other. The two air chucks are respectively arranged on two moving arms in the same moving component, and the unwinding motor is connected to one of the air chucks.
[0008] In some embodiments,
[0009] Two moving components are provided on the rotating arm main shaft. The two moving components are respectively arranged on the front and rear sides of the rotating arm main shaft. Each moving component includes a traveling component, two moving arms arranged on the rotating arm main shaft, and a guide rail installed on the rotating arm main shaft. The two moving arms in the same moving component are respectively arranged at both ends of the rotating arm main shaft. The traveling component is arranged corresponding to the moving arm and the guide rail, and the traveling component is used to control the moving arm to run along the guide rail;
[0010] Each moving arm is equipped with a traveling component. Each traveling component includes a traveling motor, a gear rack connected to the traveling motor, and a moving seat arranged corresponding to the linear guide rail. The moving seat is connected to the moving arm, and the moving seat is embedded on the guide rail;
[0011] The guide rail is a linear guide rail.
[0012] In some embodiments,
[0013] On the upper and lower sides of the swing arm main shaft, a steering roller is respectively arranged, and both ends of the steering roller are respectively connected to the swing arm main shaft through brackets;
[0014] Each moving component includes two guide rails, the two guide rails are respectively arranged on both sides of the gear rack, and at least one moving seat is arranged on each guide rail.
[0015] In some embodiments, the two steering rollers are symmetrically distributed with respect to the swing arm main shaft.
[0016] In some embodiments, a coil diameter sensor is respectively connected to the upper and lower end faces of the swing arm main shaft, and the two coil diameter sensors are correspondingly arranged with the unwinding assemblies on the two moving components.
[0017] In some embodiments, the unwinding motor is connected to the corresponding air shaft through a synchronous pulley assembly;
[0018] The two air shafts in the same unwinding assembly are coaxially arranged.
[0019] In some embodiments, a paper surface sensor is arranged on the frame corresponding to the unwinding assembly.
[0020] In some embodiments, a button handle bracket is arranged on one side of the frame, and a button handle is assembled through the button handle bracket.
[0021] In some embodiments, a lifting mechanism is arranged on the side of the frame corresponding to the unwinding assembly, and through the setting of the lifting mechanism, the rising and falling of the paper roll can be controlled, and further, the installation and disassembly of the paper roll are facilitated.
[0022] Compared with the prior art, the beneficial effects of the present utility model are: applying an air shaft to load the paper roll improves the convenience of the paper roll loading process; the distance between the two air shafts in the same unwinding assembly can be adjusted through a movable moving arm, so that the movable arm rotary unwinder can be adapted to paper rolls of different widths; and through the mechanism setting of the movable arm rotary unwinder described in the present utility model, the stability and reliability of operations such as paper roll loading and unwinding are ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the front view of the movable arm rotary unwinder in some embodiments of the present utility model;
[0024] Figure 2 is the schematic cross-sectional structure view of the movable arm rotary unwinder in some embodiments of the present utility model.
[0025] In the figure: 1, frame; 2, paper roll; 3, button handle frame; 4, turning roller; 5, unwinding motor; 6, coil diameter sensor; 7, guide rail; 8, air chuck; 9, traveling motor; 10, gear rack; 11, first moving arm; 12, second moving arm; 13, paper surface sensor; 14, button handle; 15, swivel arm main shaft; 16, swivel arm speed reducer; 17, synchronous pulley assembly. Specific implementation manner
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figure 1 and Figure 2 , the figure is a preferred implementation manner of the present invention, which discloses a movable arm rotary unwinder. The movable arm rotary unwinder includes a frame 1, a moving assembly and an unwinding assembly.
[0028] A swivel arm main shaft 15 is provided on the frame 1. One end of the swivel arm main shaft 15 passes through the frame 1 and is connected to a swivel arm speed reducer 16. The swivel arm speed reducer 16 is installed on the frame 1. The swivel arm main shaft 15 and its upper components can be driven to rotate by the swivel arm speed reducer 16, which is beneficial to realizing non-stop operation.
[0029] Two moving assemblies are arranged on the main shaft 15 of the rotating arm, and the two moving assemblies are arranged on the front and rear sides of the main shaft 15 of the rotating arm, respectively. Each moving assembly includes a traveling assembly, two moving arms arranged on the main shaft 15 of the rotating arm, and a guide rail 7 installed on the main shaft 15 of the rotating arm. The two moving arms are respectively a first moving arm 11 and a second moving arm 12. The two moving arms in the same moving assembly are arranged at both ends of the main shaft 15 of the rotating arm, and a traveling assembly is installed in each moving arm. Each traveling assembly includes a traveling motor 9, a gear rack 10 connected to the traveling motor 9, and a moving seat arranged corresponding to the guide rail 7. The moving seat is connected to the moving arm, and the moving seat is embedded in the guide rail 7. The moving seat can move along the guide rail 7. The moving arm can reciprocate along the guide rail 7 under the action of the traveling motor 9 and the gear rack 10. Each moving assembly is provided with an unwinding assembly. The guide rail 7 described herein can be a linear guide. A steering roller 4 is respectively arranged on the upper and lower sides of the main shaft 15 of the rotating arm, and the two side ends of the steering roller 4 are respectively connected to the main shaft 15 of the rotating arm through brackets. The arrangement of the moving arms facilitates the adjustment of the distance between the two moving arms in the same moving assembly, thereby achieving the adjustment of the distance between the two corresponding air inflation heads 8, so as to better adapt to paper rolls of different widths. Each moving arm is equipped with a travel motor 9 and a corresponding gear rack 10, etc., which can realize the independent control and movement of the moving arms. In the same moving assembly, only one of the moving arms can be moved as needed; the travel motors 9 in each moving arm can also be controlled at the same time to achieve synchronous movement towards each other (the two moving arms in the same moving assembly are close to each other), away from each other (the two moving arms in the same moving assembly are away from each other), and in the same direction (all the moving arms are in the same direction), so as to facilitate the alignment of the two paper rolls corresponding to the two moving assemblies.
[0030] Each unwinding assembly includes an unwinding motor 5, a synchronous wheel assembly 17 and two rotatable air heads 8. The two air heads 8 are coaxially arranged and used to connect the paper roll 2. However, the two air heads 8 are arranged on two moving arms in the same moving assembly. The synchronous wheel assembly 17 and the unwinding motor 5 are arranged on the same moving arm with one of the air heads 8, and the unwinding motor 5 drives the air head 8 to rotate through the synchronous wheel assembly 17. The synchronous wheel assembly 17 involved here includes a synchronous wheel and a synchronous belt, which can be directly implemented by the existing technology. It mainly plays the role of transmitting the power of the unwinding motor 5 to the air head 8 to achieve the purpose of driving the air head 8 to rotate, so it is not repeated here. The air head 8 is used here to replace the traditional air shaft, so that the paper roll 2 is more convenient. The unwinding motor 5 is set in both unwinding assemblies, and the air head 8 is driven to rotate by the synchronous wheel assembly 17. Such an arrangement facilitates the tension of the unwinding and rolling paper belts to be more stable. The air head 8 described here can be an existing air-expanding winding chuck, etc.
[0031] In some specific implementation manners, each moving component includes two guide rails 7, which are respectively arranged on both sides of the rack and pinion 10. At least one moving seat is provided on each guide rail 7. Such a setting is beneficial to the more stable movement of the moving arm.
[0032] In some specific implementation manners, the two turning rollers 4 are symmetrically distributed with respect to the swivel arm main shaft 15.
[0033] In some specific implementation manners, a diameter sensor 6 is respectively connected to the upper and lower end faces of the swivel arm main shaft 15. The two diameter sensors 6 are arranged in one-to-one correspondence with the two unwinding assemblies. The setting of the diameter sensor 6 is beneficial to the accurate calculation of the diameter on the subsequent corresponding unwinding assembly.
[0034] In some specific implementation manners, a paper surface sensor 13 is connected to the frame 1 through an auxiliary bracket, and the paper surface sensor 13 is arranged corresponding to one of the unwinding assemblies.
[0035] In some specific implementation manners, a button handle bracket 3 is further provided on the frame 1. A button handle 14 for controlling the working state of the movable arm rotary unwinder is arranged through the button handle bracket 3. Both the button handle bracket 3 and the button handle 14 are arranged to avoid the paper surface sensor 13. Of course, when there is a need, two paper surface sensors 13 can also be respectively arranged on the frame 1 corresponding to the two unwinding assemblies.
[0036] In some specific implementation manners, a lifting mechanism can be added to the side of the frame 1 corresponding to the unwinding assembly. The lifting mechanism can directly adopt an existing device to directly implement it, as long as it can place the paper roll and drive the paper roll to rise and fall.
[0037] The working principle of the above-mentioned movable arm rotary unwinder can be as follows:
[0038] 1. Loading the paper roll
[0039] Control the two moving arms in the required moving component to move away from each other, so that the distance between the two moving arms is expanded to be greater than the width of the paper roll 1;
[0040] Through the lifting mechanism or manually, etc., lift the paper roll to the position where the air shaft is located, so that the center line of the paper roll is on the same straight line as the central axis of the air shaft (that is, the state of coaxial setting of the paper roll and the air shaft is achieved);
[0041] Then control the corresponding two moving arms to move towards each other, so that the air shaft is inserted into the core of the paper roll and inflated and tightened.
[0042] If the end faces of the paper rolls on this moving component and the paper rolls on another moving component are not flush, then the two moving arms in one of the moving components can be controlled to move in the same direction for adjustment.
[0043] 2. Unwinding Line Speed Calculation and Control
[0044] The diameter of the paper roll is measured in real time through a roll diameter sensor;
[0045] According to the speed of the production line, the required rotational speed of the paper roll can be calculated through the existing technology, so that the speed of the paper roll is consistent with the speed of the production line.
[0046] The required rotational speed of the paper roll can be adjusted through the unwinding motor (the unwinding motor drives the air shaft and the paper roll connected to the air shaft to rotate). The adjustment of the unwinding motor can be achieved by directly adopting the existing technology (such as: frequency converter, etc.), so it will not be elaborated here.
[0047] 3. Station Flipping
[0048] The alternation of the two stations (mobile components) can be realized by driving the rotating arm main shaft 15 to rotate through the rotating arm speed reducer 16.
[0049] All the above undisclosed matters can be realized by the existing technology, so they will not be elaborated here.
[0050] Finally, it should be noted that: in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0051] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0052] The above content further elaborates on the present invention in combination with specific embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the art of the present invention, without departing from the concept of the present invention, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope determined by the claims submitted for the present invention.
Claims
1. A movable arm rotary decoiler, characterized in that: It includes a frame, a moving component and an unwinding component, wherein a swing arm main shaft is provided on the frame, and the swing arm main shaft is connected to a swing arm speed reducer; at least one moving component is provided on the swing arm main shaft, and the moving component is arranged corresponding to the unwinding component; the unwinding component includes an unwinding motor and two air chucks, the two air chucks are arranged corresponding to each other, the two air chucks are respectively arranged on two moving arms in the same moving component, and the unwinding motor is connected to one of the air chucks.
2. The movable arm rotary uncoiler according to claim 1, characterized in that: two moving components are provided on the swing arm main shaft, the two moving components are respectively arranged on the front and rear sides of the swing arm main shaft, each moving component includes a traveling component, two moving arms provided on the swing arm main shaft, and a guide rail installed on the swing arm main shaft. The two moving arms in the same moving component are respectively arranged at both ends of the swing arm main shaft, and the traveling component is arranged corresponding to the moving arms and the guide rail, and the traveling component is used to control the moving arms to run along the guide rail; each moving arm is equipped with a traveling component, each traveling component includes a traveling motor, a gear rack connected to the traveling motor, and a moving seat arranged corresponding to the linear guide rail. The moving seat is connected to the moving arm, and the moving seat is embedded on the guide rail; the guide rail is a linear guide rail.
3. The movable arm rotary uncoiler according to claim 2, characterized in that: a turning roller is respectively provided on the upper and lower sides of the swing arm main shaft, and both ends of the turning roller are respectively connected to the swing arm main shaft through brackets; each moving component includes two guide rails, the two guide rails are respectively arranged on both sides of the gear rack, and at least one moving seat is provided on each guide rail.
4. The movable arm rotary decoiler according to claim 3, characterized in that: The two turning rollers are symmetrically distributed about the swing arm main shaft.
5. The movable arm rotary decoiler according to claim 2, characterized in that: A coil diameter sensor is respectively connected to the upper and lower end faces of the swing arm main shaft, and the two coil diameter sensors are arranged corresponding to the unwinding components on the two moving components.
6. The movable arm rotary uncoiler according to claim 1, characterized in that: the unwinding motor is connected to the corresponding air chuck through a synchronous pulley assembly; the two air chucks in the same unwinding component are coaxially arranged.
7. The movable arm rotary decoiler according to claim 1, characterized in that: A paper surface sensor is provided on the frame corresponding to the unwinding component.
8. The movable arm rotary decoiler according to claim 1, characterized in that: A button handle holder is provided on one side of the frame, and a button handle is assembled through the button handle holder.
9. The movable arm rotary decoiler according to claim 1, wherein: A lifting mechanism is arranged on the side of the frame corresponding to the unwinding component.