Pay-off device for high-speed braiding machine

By designing the control components of the threading device on the high-speed braiding machine, the fracture and looseness problems caused by uneven tension of the braided thread are solved, and the stable compression of the braided thread and material adaptability adjustment are achieved, which improves product quality.

CN223150771UActive Publication Date: 2025-07-25SHANDONG BINZHOU HENGMAI NYLON CHEM FIBER PROD CO LTD
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Patent Information

Application Number
CN202422370667.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-25
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing high-speed braiding machine's threading device does not have a tension adjustment structure, which causes the braided thread to be easily broken or the braided fabric to be loose and uneven, affecting the product quality and appearance.

Method used

A wire laying device including a wire laying frame, a wire laying plate, a motor, a wire laying wheel, a support frame, a bracket and a control component is designed. The control component applies appropriate compression force to avoid breakage due to excessive tension of the braided wire, and adjust the tension according to the material of the braided wire.

Benefits of technology

It effectively avoids breakage of braided thread and loose braided fabric, ensures the stability and uniformity of braided threads, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-speed braiding machine pay-off, and discloses a pay-off device for a high-speed braiding machine, which comprises a pay-off rack, a pay-off plate is fixedly mounted on the surface of the pay-off rack, and a motor is fixedly mounted on the surface of the pay-off plate. After a cylinder in a supporting block compresses a braided wire and applies proper force, the supporting block is reversely propped against the braided wire, the supporting block extrudes a telescopic rod, a vertical rod fixed to the surface of the supporting block synchronously moves, a movable rod hinged to the surface of the vertical rod can be turned over to push a movable plate to move when the vertical rod moves, and when the movable plate moves, the movable plate can be turned over to push the braided wire to move. The limiting rods can be clamped into the two sets of fixing rings on the surface of the fixing rod, downward movement of the supporting plate is limited through the supporting blocks, proper pressing force can be applied to the braided wire in the mode, and the situation that the braided wire is broken due to the fact that the tensioning degree of the braided wire is too large is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire feeding of high-speed knitting machines, and specifically relates to a wire feeding device for a high-speed knitting machine. Background Technique

[0002] The applicable raw material varieties of knitting machines are: polyamide multifilament (yarn), polypropylene filament (yarn), polypropylene, polyester, nylon, PP, low elastic, high elastic, cotton yarn, pearl yarn, leather, mixture, etc. The high-speed walking knitting machine has a complete set of N-color automatic conversion device, and is driven by a motor controlled by a computer to automatically switch between each yarn feeding nozzle, making the knitting of multi-color patterns simple and easy. Its high-performance operation can easily complete the high-quality pattern knitting that can only be completed on large computer knitting machines, realizing the miniaturization of high-grade computer knitting. Knitting machines can be divided into sweater knitting machines, glove knitting machines, wire knitting machines, wire mesh knitting machines, straw rope knitting machines, elastic band knitting machines, plastic mesh bag knitting machines, etc.

[0003] According to a disclosed wire feeding device for a high-speed knitting machine (publication number: CN213896219U), there is no structure for adjusting the tension of the knitting wire in the above application. Therefore, during the wire feeding process, it is extremely easy for the knitting wire to break due to excessive tension or for the knitted fabric to have a loose and uneven structure and possible defects such as wrinkles and deformation on the appearance due to too small tension, affecting the quality and performance of the product. To solve this problem, we propose a wire feeding device for a high-speed knitting machine. Summary of the Invention

[0004] The purpose of the utility model is to provide a wire feeding device for a high-speed knitting machine to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A wire feeding device for a high-speed knitting machine, including a wire feeding frame, on the surface of which a wire feeding plate is fixedly installed, on the surface of the wire feeding plate a motor is fixedly installed, the output shaft of the motor is fixedly connected to the surface of a wire feeding wheel, the wire feeding wheel is rotationally connected to the surface of the wire feeding plate, on the surface of the wire feeding frame a support frame is fixedly installed, the inner wall of the support frame is rotationally connected to the surface of a roller shaft, on the surface of the support frame a support is fixedly installed, and a control component is arranged inside the support. This method can apply an appropriate pressing force to the knitting wire to avoid the situation of the knitting wire breaking due to excessive tension.

[0006] Preferably, vertical holes are opened on the surface of the support, and the vertical holes can ensure the stable movement of the support rod and the support plate.

[0007] Preferably, the control assembly includes: a fixing rod fixedly installed on the inner wall of the bracket. A fixing ring is fixedly installed on the surface of the fixing rod, and the distance between the fixing rod and the fixing ring can limit the movement of the support plate.

[0008] Preferably, the bracket is penetrated by a support rod and is slidably connected to the support rod. A support plate is fixedly installed on the surface of the support rod. One end of a spring is fixedly connected to the inner wall of the support plate, and the other end of the spring is fixedly installed on the surface of a sliding plate. The sliding plate penetrates the support plate and is slidably connected to the support plate. When the sliding plate is stressed, it can move horizontally in the support plate under the support of the spring.

[0009] Preferably, one surface of the sliding plate is hinged to a limiting rod. A support block is fixedly installed on the surface of the sliding plate. One side of a torsion spring is fixedly connected to the surface of the sliding plate, and the other side of the torsion spring is fixedly installed on the surface of the sliding plate. When the limiting rod is abutted, it can be folded under the support of the torsion spring.

[0010] Preferably, a pressing member is further arranged in the control assembly. The pressing member includes: a movable rod. One end of the movable rod is hinged to the surface of the sliding plate, and the other end of the movable rod is hinged to the surface of a vertical rod. The vertical rod is fixedly installed on the surface of a support block. The inner wall of the support block is rotatably connected to a cylinder. When the vertical rod moves, the movable rod can be folded to push the sliding plate to move.

[0011] Preferably, one end of a telescopic rod is fixedly connected to the surface of the support block, and the other end of the telescopic rod is fixedly installed on the surface of the support plate. The surface of the support plate is fixedly connected to the surface of an electric push rod. The electric push rod is arranged on the inner wall of the bracket. The electric push rod can push the support plate to move longitudinally, and the support block connected to the surface of the support plate through the telescopic rod moves synchronously.

[0012] Compared with the prior art, the present utility model provides a wire feeding device for a high-speed knitting machine, having the following beneficial effects:

[0013] 1. For the wire feeding device for a high-speed knitting machine, by arranging a control assembly, after the cylinder in the support block compresses the knitting wire and applies an appropriate force, the support block will be reversely abutted by the knitting wire. The support block squeezes the telescopic rod, and the vertical rod fixedly installed on the surface of the support block moves synchronously. When the vertical rod moves, the movable rod hinged to the surface of the vertical rod can be folded to push the moving plate to move. When the moving plate moves, it can snap the limiting rod into two fixing rings on the surface of the fixing rod and limit the downward movement of the support plate through the support block. This method can apply an appropriate pressing force to the knitting wire and avoid the situation that the knitting wire breaks due to excessive tension of the knitting wire.

[0014] 2. The wire feeding device for the high-speed knitting machine is provided with a pressing member. The electric push rod pushes the support plate and the support rod to move longitudinally in the bracket. The support block and the cylinder connected by the telescopic rod on the surface of the support plate move downward synchronously. In this way, different forces can be applied to the knitting wire according to different materials of the knitting wire, so as to ensure the stability of the knitting wire during the wire feeding process and avoid breakage or loosening. Brief Description of the Drawings

[0015] Figure 1 is the left view structural schematic diagram of the present utility model;

[0016] Figure 2 is the right view structural schematic diagram of the present utility model;

[0017] Figure 3 is the top view structural schematic diagram of the present utility model;

[0018] Figure 4 is the bracket structural schematic diagram of the present utility model;

[0019] Figure 5 is the rear view structural schematic diagram of the present utility model;

[0020] Figure 6 is the pressing member structural schematic diagram of the present utility model;

[0021] Figure 7 is the control component structural schematic diagram of the present utility model.

[0022] In the figure: 1. Wire feeding frame; 2. Wire feeding plate; 3. Wire feeding wheel; 4. Motor; 5. Support frame; 6. Roller shaft; 7. Bracket; 8. Control component; 81. Fixed rod; 82. Fixed ring; 83. Support rod; 84. Support plate; 85. Spring; 86. Slide plate; 87. Limit rod; 88. Support block; 89. Torsion spring; 80. Pressing member; 801. Movable rod; 802. Vertical rod; 803. Support block; 804. Cylinder; 805. Telescopic rod; 806. Electric push rod; 9. Vertical hole. Detailed Embodiment

[0023] As Figures 1-7As shown in the figure, the present utility model provides a technical solution: a wire feeding device for a high-speed knitting machine, including a wire feeding frame 1. A wire feeding plate 2 is fixedly installed on the surface of the wire feeding frame 1. A motor 4 is fixedly installed on the surface of the wire feeding plate 2. The output shaft of the motor 4 is fixedly connected to the surface of a wire feeding wheel 3. The wire feeding wheel 3 is rotatably connected to the surface of the wire feeding plate 2. A support frame 5 is fixedly installed on the surface of the wire feeding frame 1. The inner wall of the support frame 5 is rotatably connected to the surface of a roller shaft 6. A support 7 is fixedly installed on the surface of the support frame 5. A control component 8 is arranged inside the support 7. The movable rod 801 can be folded. The pushing slide plate 86 moves horizontally in the support plate 84 under the support of a spring 85. After moving, the limiting rod 87 of the slide plate 86 is clamped into two groups of fixing rings 82, and the downward movement of the support plate 84 is restricted by a support block 88. This method can apply an appropriate pressing force to the knitting thread, avoiding the situation that the knitting thread breaks due to excessive tension of the knitting thread.

[0024] A vertical hole 9 is formed on the surface of the support 7. The vertical hole 9 can ensure the stable movement of the support rod 83 and the support plate 84. The control component 8 includes: a fixed rod 81, which is fixedly installed on the inner wall of the support 7. Fixing rings 82 are fixedly installed on the surface of the fixed rod 81. The distance between the fixed rod 81 and the fixing rings 82 can limit the movement of the support plate 84. The support 7 is penetrated by the support rod 83 and is slidably connected to the support rod 83. A support plate 84 is fixedly installed on the surface of the support rod 83. One end of a spring 85 is fixedly connected to the inner wall of the support plate 84. The other end of the spring 85 is fixedly installed on the surface of the slide plate 86. The slide plate 86 penetrates the support plate 84 and is slidably connected to the support plate 84. When the slide plate 86 is stressed, it can move horizontally in the support plate 84 under the support of the spring 85. The surface of the slide plate 86 is hinged to a limiting rod 87. A support block 88 is fixedly installed on the surface of the slide plate 86. One side of a torsion spring 89 is fixedly connected to the surface of the slide plate 86. The other side of the torsion spring 89 is fixedly installed on the surface of the slide plate 86. When the limiting rod 87 is touched, it can be folded under the support of the torsion spring 89. A pressing member 80 is further arranged inside the control component 8. The pressing member 80 includes: a movable rod 801, one end of the movable rod 801 is hinged to the surface of the slide plate 86, and the other end of the movable rod 801 is hinged to the surface of a vertical rod 802. The vertical rod 802 is fixedly installed on the surface of a support block 803. The inner wall of the support block 803 is rotatably connected to a cylinder 804. When the vertical rod 802 moves, the movable rod 801 can be folded to push the slide plate 86 to move. One end of a telescopic rod 805 is fixedly connected to the surface of the support block 803. The other end of the telescopic rod 805 is fixedly installed on the surface of the support plate 84. The surface of the support plate 84 is fixedly connected to the surface of an electric push rod 806. The electric push rod 806 is arranged on the inner wall of the support 7. The electric push rod 806 can push the support plate 84 to move longitudinally, and the support block 803 connected to the support plate 84 through the telescopic rod 805 moves synchronously.

[0025] In the present utility model, during use, the braided wire on the surface of the wire pay-off wheel 3 is passed through the surface of the roller shaft 6 and drawn out from within the support frame 5. After drawing, the braided wire is connected to the structure on the surface of the high-speed braiding machine. After connection, the electric push rod 806 within the driving support 7 is driven, and the electric push rod 806 pushes the support plate 84 downward. The support rod 83 fixed on the surface of the support plate 84 moves longitudinally within the vertical hole 9 opened on the surface of the support 7. When the support plate 84 moves, the support block 803 connected to the surface of the support plate 84 through the telescopic rod 805 slides downward synchronously. The cylinder 804 within the support block 803 continuously abuts against the surface of the braided wire. When the braided wire is pressed, the tension increases, and a reverse abutting force is exerted on the cylinder 804 and the support block 803. After the support block 803 is abutted, the telescopic rod 805 is squeezed, and the telescopic rod 805 contracts. When the support block 803 moves, the vertical rod 802 fixed on the surface of the support block 803 moves synchronously. When the vertical rod 802 moves, the movable rod 801 can be folded. The sliding plate 86 is pushed to move horizontally within the support plate 84 under the support of the spring 85. After movement, the sliding plate 86 snaps the limiting rod 87 into the two fixing rings 82, and the downward movement of the support plate 84 is restricted by the support block 88. This method can apply an appropriate pressing force to the braided wire, avoiding the situation where the braided wire breaks due to excessive tension. At the same time, during the movement of the sliding plate 86, when the operator on the side of the machine sees the movement signal, the electric push rod 806 can be turned off through the device to avoid damage to the electric push rod 806. After the pressing force is adjusted, the motor 4 on the surface of the wire pay-off plate 2 is started, and the output shaft of the motor 4 drives the wire pay-off wheel 3 to rotate to pay off the braided wire. When it is necessary to press a new braided wire of different materials, the electric push rod 806 is driven to drive the support plate 84 downward, and then the fixing ring 82 can abut against the limiting rod 87 to be folded under the support of the torsion spring 89, thereby releasing the pressing of the braided wire.

[0026] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A wire pay-off device for a high-speed knitting machine, comprising a wire pay-off rack (1), wherein a wire pay-off plate (2) is fixedly installed on the surface of the wire pay-off rack (1), and it is characterized in that: A motor (4) is fixedly installed on the surface of the wire pay-off plate (2). The output shaft of the motor (4) is fixedly connected to the surface of the wire pay-off wheel (3). The wire pay-off wheel (3) is rotatably connected to the surface of the wire pay-off plate (2). A support frame (5) is fixedly installed on the surface of the wire pay-off frame (1). The inner wall of the support frame (5) is rotatably connected to the surface of a roller shaft (6). A support (7) is fixedly installed on the surface of the support frame (5). A control assembly (8) is arranged inside the support (7).

2. The wire pay-off device for a high-speed braiding machine according to claim 1, wherein: A vertical hole (9) is formed in the surface of the support (7).

3. The wire pay-off device for a high-speed braiding machine according to claim 1, characterized in that: The control assembly (8) includes: a fixed rod (81) which is fixedly installed on the inner wall of the support (7), and a fixed ring (82) which is fixedly installed on the surface of the fixed rod (81).

4. The wire pay-off device for a high-speed braiding machine according to claim 1, wherein: The support (7) is penetrated by a support rod (83) and is slidably connected to the support rod (83). A support plate (84) is fixedly installed on the surface of the support rod (83). One end of a spring (85) is fixedly connected to the inner wall of the support plate (84). The other end of the spring (85) is fixedly installed on the surface of a sliding plate (86). The sliding plate (86) penetrates the support plate (84) and is slidably connected to the support plate (84).

5. The wire pay-off device for a high-speed braiding machine according to claim 4, characterized in that: The surface of the sliding plate (86) is hinged to a limiting rod (87). A support block (88) is fixedly installed on the surface of the sliding plate (86). One side of a torsion spring (89) is fixedly connected to the surface of the sliding plate (86). The other side of the torsion spring (89) is fixedly installed on the surface of the sliding plate (86).

6. The wire feeding device for a high-speed knitting machine according to claim 1, characterized in that: A pressing member (80) is further arranged inside the control assembly (8). The pressing member (80) includes: a movable rod (801), one end of the movable rod (801) is hinged to the surface of the sliding plate (86), the other end of the movable rod (801) is hinged to the surface of a vertical rod (802), the vertical rod (802) is fixedly installed on the surface of a support block (803), and the inner wall of the support block (803) is rotatably connected to a cylinder (804).

7. The wire pay-off device for a high-speed braiding machine according to claim 6, characterized in that: One end of a telescopic rod (805) is fixedly connected to the surface of the support block (803). The other end of the telescopic rod (805) is fixedly installed on the surface of the support plate (84). The surface of the support plate (84) is fixedly connected to the surface of an electric push rod (806). The electric push rod (806) is arranged on the inner wall of the support (7).

Citation Information

Patent Citations

  • Pay-off device for high-speed braiding machine

    CN213896219U