Grinding device for railway maintenance

By introducing a bidirectional screw and spherical shaft design into the grinding device for railway maintenance, combined with motor drive and counterweight blocks, the problem that existing equipment cannot be compatible with different rails is solved, and efficient grinding of different rails is achieved.

CN223150952UActive Publication Date: 2025-07-25ZHENGZHOU LUHONG RAILWAY EQUIP CO LTD
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Patent Information

Application Number
CN202421876141.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-25
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing railway grinding equipment is not effectively compatible with different types of rails, which makes it impossible to efficiently polish in practical applications.

Method used

A grinding device for railway maintenance was designed. By setting a bidirectional screw and mounting frame on the lower surface of the vehicle body, combining a motor-driven grinding wheel and counterweight block, the bottom wheel is used to bond the rails and control the angle through the spherical shaft and the clips to achieve compatibility with different rails.

Benefits of technology

The compatibility of the grinding device with different rails is improved, ensuring efficient grinding on different rails is ensured, and unexpected situations such as equipment derailment are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway repair facilities, in particular to a grinding device for railway maintenance, which is characterized in that frame plates are fixedly connected to two sides of the lower surface of a vehicle body, rectangular sliding grooves are formed in the lower surfaces of the frame plates, insertion holes are formed in the outer side surfaces of the frame plates, and bidirectional lead screws are inserted into the insertion holes; two sections of thread grooves in opposite directions are formed in the surface of the two-way screw rod, and the thread grooves in the two ends occupy one half of the length of the surface of the two-way screw rod. The bottom wheels at the two ends of the vehicle body are erected on the surface of the rail, the motor provides power for the grinding wheel, gravity center deviation of the grinding wheel is adjusted through the balancing weight, then the lead screw drives the mounting frames on the two sides to control the bottom wheels to be attached to the rail, and the angle of the spherical shaft is controlled to be unchanged through the rotating shaft control clamping piece. Therefore, the defect that in existing railway maintenance work, grinding equipment of the same specification cannot be compatible with a base rail or a high rail to a greater extent is overcome, and the compatibility effect of the grinding device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway repair facilities, and particularly relates to a grinding device for railway maintenance. Background Art

[0002] As an important method for railway line maintenance, rail grinding can effectively eliminate and inhibit rail surface damage and extend the service life of rails. With the increasing severity of rail damage in China's railways, grinding has become one of the most important technologies for rail maintenance and damage prevention, and plays a key role in ensuring the safe and reliable operation of high-speed railway rails;

[0003] In the actual application process of existing rail grinding equipment, when the existing grinding device is erected on the surface of the rail for use, due to the variety of rail types in China, during the grinding work of the grinding device, corresponding grinding devices need to be used according to different rail types such as standard gauge, meter gauge, and narrow gauge. As a result, a single grinding device cannot be better compatible with different rails during the actual application process. Content of the Utility Model

[0004] The purpose of the utility model is to provide a grinding device for railway maintenance in view of the deficiencies of the prior art, so as to solve the problems raised in the background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A grinding device for railway maintenance, including a vehicle body, both sides of the lower surface of the vehicle body are fixedly connected with mounting plates, and rectangular sliding grooves are opened on the lower surface of the mounting plates. Insertion holes are opened on the outer surface of the mounting plates, a bidirectional lead screw is inserted into the insertion holes, and two sections of thread grooves with opposite directions are opened on the surface of the bidirectional lead screw. Each of the two sections of thread grooves occupies half of the surface length of the bidirectional lead screw. Mounting brackets are threadedly sleeved on the surfaces of the two sections of thread grooves of the bidirectional lead screw. A motor and a counterweight are respectively installed on the upper surface of the vehicle body. The output shaft of the motor penetrates through the middle position of the surface of the vehicle body and is connected with a grinding wheel.

[0006] Preferably, two insertion slots are opened on the surface of the mounting bracket, a rotating shaft is threadedly inserted into the insertion slots, and clamping pieces are fixedly connected to the ends of the rotating shafts, which can effectively ensure the center of gravity stability of the whole device and meet the long-term use of the device.

[0007] Preferably, the positions of the insertion slots are at the edges of the surface of the mounting bracket, and the insertion slots are distributed at relative angles on the surface of the mounting bracket, which more efficiently strengthens the matching coordination of each component during the operation of the overall device and effectively reduces the probability of various accidents that may occur during the use process.

[0008] Preferably, a spherical shaft is rotatably connected to the lower surface of the mounting bracket, and a bottom wheel is fixedly connected to the lower surface of the spherical shaft. During the use of the overall device, the various components of the overall device are run-in through matching, and the coordination of the overall device during use is strengthened.

[0009] Preferably, the clamping pieces are inserted on both sides of the surface of the spherical shaft at a relative angle, and the appearance of the clamping pieces is arc-shaped, which greatly strengthens the cooperation strength of the overall device during use and avoids the situation of asymmetric component matching during the use of the overall device.

[0010] Preferably, a bearing is fixedly connected to the end of each shelf board, and the end of each bidirectional lead screw corresponding to the shelf board is installed at the inner ring of the bearing. The overall device is supported according to the existing structure, the coordination performance of the overall device during use is strengthened, and the durability of the overall device during use is strengthened.

[0011] The beneficial effects of the present utility model are:

[0012] For the grinding device for railway maintenance, by placing the bottom wheels at both ends of the vehicle body on the surface of the railway track, the motor provides power for the grinding wheel and uses the counterweight to increase the mass of the entire grinding device. Then, the lead screw drives the mounting brackets on both sides to control the bottom wheels to fit the railway track, and the clamping pieces are controlled by the rotating shaft to keep the angle of the spherical shaft unchanged. Thus, it improves the defect that in the existing railway maintenance work, grinding devices of the same specification cannot be more compatible with basic tracks or high-speed railway tracks to a greater extent, and improves the compatibility effect of the grinding device. Description of the Drawings

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is the present utility model Figure 1 Schematic enlarged view of the structure at A in;

[0015] Figure 3 is a schematic diagram of the bottom wheel structure of the present utility model;

[0016] Figure 4 is a schematic diagram of the clamping piece structure of the present utility model;

[0017] Figure 5 is a schematic diagram of the shelf board structure of the present utility model.

[0018] In the figure: 1, vehicle body; 2, motor; 3, counterweight; 4, grinding wheel; 5, shelf board; 6, jack; 7, bidirectional lead screw; 8, mounting bracket; 9, spherical shaft; 10, bottom wheel; 11, slot; 12, rotating shaft; 13, clamping piece. Detailed Embodiments

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0021] As Figures 1-5 shown, in this embodiment: A grinding device for railway maintenance includes a vehicle body 1. Both sides of the lower surface of the vehicle body 1 are fixedly connected with mounting plates 5, and a rectangular sliding groove is opened on the lower surface of the mounting plate 5. The upper end of the mounting frame 8 slides inside the rectangular sliding groove, so as to facilitate the driving of the bidirectional lead screw 7. A jack 6 is opened on the outer surface of the mounting plate 5, and a bidirectional lead screw 7 is inserted into the jack 6. Two sections of thread grooves with opposite directions are opened on the surface of the bidirectional lead screw 7, and each of the two ends of the thread grooves occupies half of the length of the surface of the bidirectional lead screw 7. Threads on the two sections of thread grooves of the bidirectional lead screw 7 are sleeved with mounting frames 8 respectively. The bidirectional lead screw 7 provides power for the displacement of the two side mounting frames 8, so as to control the two side bottom wheels 10 to close or separate. With the two side bottom wheels 10 supporting on the ground on both sides of the railway track, and by using the rotation of the bidirectional lead screw 7 to control the displacement of the mounting frame 8 inside the rectangular sliding groove opened on the lower surface of the mounting plate 5, the bottom wheels 10 are driven to move away from or close to both sides of the railway track. A motor 2 and a counterweight 3 are respectively installed on the upper surface of the vehicle body 1, and they are distributed left and right. The output shaft of the motor 2 penetrates through the middle position of the surface of the vehicle body 1 and is connected with a grinding wheel 4. The motor 2 is used to drive the grinding wheel 4 to rotate, so as to grind and maintain the upper surface of the railway track. The counterweight 3 can increase the weight of the whole device and ensure that the lower grinding wheel 4 is in full contact with the surface of the railway track.

[0022] Furthermore, two slots 11 are opened on the surface of the mounting frame 8, and a rotating shaft 12 is threadedly inserted into the slots 11. The end of the rotating shaft 12 is fixedly connected with a clamping piece 13. The clamping piece 13 is controlled to be clamped by using the insertion shaft 12, so as to limit the rotation angle of the spherical shaft 9.

[0023] Furthermore, the slots 11 are located at the edge of the surface of the mounting frame 8, and are distributed at relative angles on the surface of the mounting frame 8. The relatively distributed slots 11 provide installation space for the clips 13, thereby more stably clamping and restricting the spherical shaft 9.

[0024] Furthermore, the lower surface of the mounting frame 8 is rotatably connected to a spherical shaft 9, and the lower surface of the spherical shaft 9 is fixedly connected to a bottom wheel 10, that is, there are two bottom wheels 10 on the left and right, and there are two groups of four bottom wheels 10 in the front and back. The bottom wheels 10 are used to slide on the lower end surface of the rail or on both sides of the rail, so that the staff can move the vehicle body 1 to perform mobile grinding of the rail.

[0025] Furthermore, the clips 13 are inserted at relative angles on both sides of the surface of the spherical shaft 9 , and the appearance of the clips 13 is arc-shaped. The clips 13 are used to limit the eccentric direction of the spherical shaft 9, thereby enhancing the direction limiting effect on the bottom wheel 10 .

[0026] Furthermore, each frame plate 5 is fixedly connected to a bearing at the end, and each end of the bidirectional screw rod 7 corresponding to the frame plate 5 is installed on the inner ring of the bearing. The bearing provides stability for the bidirectional screw rod 7, thereby facilitating the bidirectional screw rod 7 to control a corresponding set of mounting frames 8 and bottom wheels 10 to work.

[0027] The method of using this embodiment is: when using, please refer to Figures 1-5 First, the staff needs to manually set up the car body 1 on the surface of the rail, use the battery to provide power, and configure the corresponding motor control switch, then manually rotate the bidirectional screw rod 7 inside the jack 6, with the help of the bidirectional screw rod 7, the traction mounting frame 8 is displaced inside the rectangular slide groove opened on the lower surface of the frame plate 5, and the bottom wheel 10 located on the lower surface of the car body 1 is controlled to be distant or closed. Since the appearance of the rails is mostly I-shaped, but the specifications of different types of rails such as narrow gauge and meter gauge are inconsistent, the eccentric direction of the bottom wheel 10 is controlled by the spherical shaft 9, and the staff manually rotates the shaft 12 inside the slot 11 with the help of tools such as wrenches, and displaces it inside the mounting frame 8 with the help of the clip 13, so as to fix the angle of the spherical shaft 9, thereby avoiding the derailment of the car body 1 during the grinding and moving process.

[0028] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A grinding device for railway maintenance, comprising a vehicle body (1), characterized in that: Both sides of the lower surface of the vehicle body (1) are fixedly connected with support plates (5), and rectangular sliding grooves are formed on the lower surface of the support plates (5). Insertion holes (6) are formed on the outer surface of the support plates (5). A bidirectional lead screw (7) is inserted into the insertion holes (6). Two sections of thread grooves with opposite directions are formed on the surface of the bidirectional lead screw (7). Mounting brackets (8) are sleeved on the surfaces of the two sections of thread grooves of the bidirectional lead screw (7). A motor (2) and a counterweight (3) are respectively mounted on the upper surface of the vehicle body (1). The output shaft of the motor (2) penetrates through the middle position of the surface of the vehicle body (1) and is connected with a grinding wheel (4).

2. A grinding device for railway maintenance according to claim 1, characterized in that: Two slots (11) are formed on the surface of the mounting bracket (8). A rotating shaft (12) is threadedly inserted into the slots (11). A clamping piece (13) is fixedly connected to the end of the rotating shaft (12).

3. A grinding device for railway maintenance according to claim 2, characterized in that: The slots (11) are located at the edges of the surface of the mounting bracket (8), and the slots (11) are distributed at relative angles on the surface of the mounting bracket (8).

4. A grinding device for railway maintenance according to claim 3, characterized in that: A spherical shaft (9) is rotatably connected to the lower surface of the mounting bracket (8). A bottom wheel (10) is fixedly connected to the lower surface of the spherical shaft (9).

5. A grinding device for railway maintenance according to claim 4, characterized in that: The clamping pieces (13) are inserted on both sides of the surface of the spherical shaft (9) at relative angles, and the appearance of the clamping pieces (13) is arc-shaped.

6. The grinding device for railway maintenance according to claim 1, characterized in that: A bearing is fixedly connected to the end of each support plate (5), and the end of each bidirectional lead screw (7) corresponding to the support plate (5) is mounted on the inner ring of the bearing.