Mortar anchor rod hanging net concrete spraying device
By designing the storage and injection mechanism, the impurity pollution, solidification and height fixation problems of traditional devices are solved, and the rapid closure of the feed port, uniform stirring of concrete and height adjustment of the injection head are achieved, which improves the flexibility and efficiency of construction.
Patent Information
- Application Number
- CN202421906889.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Traditional concrete jet devices lack the convenient closure function of the feed port, resulting in impurity contamination and material leakage, lack of stirring function, leading to precipitation or solidification, and fixed height limits the use range and efficiency.
A storage mechanism including feed port, cover plate, connecting plate, snapping plate, spring and anti-condensing mechanism is designed, and a jet mechanism combining a stop valve, jet pump, jet rack, lifting motor, lead screw, lifting plate and connecting components is realized to achieve rapid closure of the feed port, uniform stirring of concrete and height adjustment of the jet head.
Effectively prevent external impurities from entering, maintain the uniformity of concrete, avoid solidification, adapt to different construction heights, and improve construction flexibility and accuracy.
Smart Images

Figure CN223152064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of civil engineering, in particular to a mortar bolt mesh concrete spraying device. Background Technique
[0002] The mortar bolt mesh concrete spraying device is a mechanical device applied in civil engineering and tunnel construction, and is usually used to reinforce the ground or rock at the construction site.
[0003] The traditional concrete spraying device often lacks the convenient closing and fixed connection function between the feeding port and the cover plate, resulting in easy impurity pollution or material leakage during the operation of the device, affecting the concrete quality and working environment.
[0004] Secondly, the equipment lacking the stirring function may cause precipitation or solidification of the concrete during the waiting for spraying, increasing the workload of cleaning and maintenance and reducing the working efficiency.
[0005] Finally, the spraying equipment with a fixed height may not be able to effectively meet the construction requirements of different heights, restricting its application range and efficiency. Content of the Utility Model
[0006] (1) Technical Problems to be Solved
[0007] In view of the deficiencies of the prior art, the utility model provides a mortar bolt mesh concrete spraying device.
[0008] (2) Technical Solutions
[0009] To achieve the above object, the utility model provides the following technical solution: A mortar bolt mesh concrete spraying device, comprising a main body, a storage mechanism and a spraying mechanism. The storage mechanism includes a feeding port, a cover plate, a connecting plate, a buckle, a spring and an anti-condensation mechanism. The feeding port is fixedly connected to the main body, the cover plate is slidably connected to the feeding port, the connecting plate is rotatably connected to the cover plate, the buckle is installed on the connecting plate and is detachably connected to the feeding port, the spring is installed inside the connecting plate and one end thereof is fixedly connected to the buckle. The anti-condensation mechanism includes a stirring motor, a tank cover, a stirring shaft and a fixing rod. The stirring motor is fixedly installed on the tank cover, the tank cover is fixedly connected to the main body, one end of the connecting shaft is fixedly connected to the output end of the stirring motor, and the fixing rod is fixedly installed on the stirring shaft.
[0010] Preferably, the spraying mechanism includes a stop valve, a spraying pump, a spraying frame, a lifting motor, a lead screw, a lifting plate and a connecting component. The stop valve is fixedly installed at the bottom of the main body and one end thereof is fixedly connected to the spraying pump. The lifting motor is fixedly installed on the spraying frame and its output end is fixedly connected to the lead screw. The lifting plate is installed on the lead screw and slides inside the spraying frame.
[0011] Preferably further, the connecting component includes a flexible pipe and an extension rod. The flexible pipe is installed at the output end of the jet pump, and one end of the flexible pipe is fixedly installed inside the lifting plate. The extension rod is detachably connected to one end of the flexible pipe, facilitating adaptation to various terrain conditions.
[0012] Preferably further, a limit chute and a clamping hole are provided on the feed inlet. The cover plate and the connecting plate slide in the limit chute, and the buckle is detachably connected to the clamping hole, facilitating the closing of the cover plate.
[0013] Preferably further, sliders are designed on the cover plate and the connecting plate, and clamping blocks are provided on the buckle. The sliders slide inside the limit chute, and the clamping blocks are detachably connected to the clamping holes, facilitating the fixation of the connecting plate, thereby causing the cover plate to displace.
[0014] Preferably further, a positioning plate and a connecting rod are provided on the buckle. The connecting rod is slidably connected to the connecting plate, and the positioning plate is detachably connected to the connecting plate, facilitating the positioning of the clamping block.
[0015] Preferably further, a lifting chute and a placement box are provided inside the jet frame. The extension rod is placed inside the placement box, and the lifting plate slides inside the lifting chute, facilitating the normal operation of the jetting mechanism.
[0016] Preferably further, a driven head is provided at one end of the flexible pipe, and a driving head is provided at one end of the extension rod. An inner pipe is provided on the driving head. The driven head and the driving head are threadedly engaged, and the inner pipe is detachably connected to the driven head, facilitating the detachable connection between the extension pipe and the flexible pipe.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present utility model provides a mortar bolt wire mesh concrete spraying device, having the following beneficial effects:
[0019] In the present utility model, by providing a storage mechanism, with the mutual cooperation of components such as the feed inlet, the cover plate, the connecting plate, the buckle, and the spring, the device can quickly and safely close the feed inlet, prevent foreign impurities from entering, and reduce the evaporation of moisture in the raw materials.
[0020] In the present utility model, by providing an anti - condensation mechanism, with the mutual cooperation of components such as the stirring motor, the tank cover, the stirring shaft, and the fixing rod, the device continuously stirs to maintain the uniformity of the concrete material, avoiding pipeline blockage and poor spraying effect caused by solidification.
[0021] In the present utility model, by providing a spraying mechanism, with the mutual cooperation of components such as a stop valve, a spray pump, a spray rack, a lifting motor, a lead screw, a lifting plate, and a connecting component, the device can adjust the height of the spray head according to construction needs, adapt to different working environments and construction conditions, and improve the flexibility and accuracy of construction. Description of the Drawings
[0022] Figure 1 It is a schematic diagram of the overall structure of a shotcrete device for mortar anchor net concrete in the present utility model;
[0023] Figure 2 It is an exploded view of the spraying mechanism in the present utility model;
[0024] Figure 3 is Figure 2 a partial view of A in;
[0025] Figure 4 It is a schematic diagram of the overall structure of the storage mechanism in the present utility model;
[0026] Figure 5 It is an exploded view of the storage mechanism in the present utility model.
[0027] In the figure: 1, main body; 2, feed inlet; 3, cover plate; 4, connecting plate; 5, buckle; 6, spring; 7, stirring motor; 8, tank cover; 9, stirring shaft; 10, fixed rod; 11, stop valve; 12, spray pump; 13, spray rack; 14, lifting motor; 15, lead screw; 16, lifting plate; 17, flexible pipe; 18, extension rod; 19, limit chute; 20, card hole; 21, slider; 22, card block; 23, positioning plate; 24, connecting rod; 25, lifting chute; 26, placement box; 27, driven head; 28, driving head; 29, inner pipe. Detailed Embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Embodiment 1:
[0030] Please refer to Figures 1-5, a shotcrete device with wire mesh for mortar bolts, comprising a main body 1, a storage mechanism and a spraying mechanism. The storage mechanism includes a feed inlet 2, a cover plate 3, a connecting plate 4, a buckle 5, a spring 6 and an anti-caking mechanism. The feed inlet 2 is fixedly connected to the main body 1. The cover plate 3 is slidably connected to the feed inlet 2. The connecting plate 4 is rotatably connected to the cover plate 3. The buckle 5 is installed on the connecting plate 4 and is detachably connected to the feed inlet 2. The spring 6 is installed inside the connecting plate 4, and one end thereof is fixedly connected to the buckle 5. The anti-caking mechanism includes a stirring motor 7, a tank cover 8, a stirring shaft 9 and a fixing rod 10. The stirring motor 7 is fixedly installed on the tank cover 8. The tank cover 8 is fixedly connected to the main body 1. One end of the connecting shaft is fixedly connected to the output end of the stirring motor 7. The fixing rod 10 is fixedly installed on the stirring shaft 9.
[0031] In this embodiment, the storage mechanism includes a feed inlet 2, a cover plate 3, a connecting plate 4, a buckle 5, a spring 6 and an anti-caking mechanism. During use, at this time, the cover plate 3 is pulled. The slider 21 on the cover plate 3 and the connecting plate 4 slides in the sliding groove of the feed inlet 2, and the block 22 also slides in the sliding groove at the same time. When the connecting plate 4 reaches the end of the sliding groove, the block 22 at this time enters the locking hole 20 inside the sliding groove. Because the block 22 is subjected to the elastic force released by the compressed spring 6, the block 22 is pushed into the locking hole 20. And during this process, the connecting rod 24 also slides on the connecting plate 4. In order to prevent the detachment of the buckle 5, the positioning plate 23 on the buckle 5 is fixedly connected to the connecting plate 4 after the block 22 enters the locking hole 20, thereby completing the limit of the buckle 5. At this time, the cover plate 3 rotates under the influence of gravity and is perpendicular to the ground. At this time, the raw materials are started to be transported into the feed inlet 2 on the main body 1.
[0032] In this embodiment, the anti-caking mechanism includes a stirring motor 7, a tank cover 8, a stirring shaft 9 and a fixing rod 10. During use, at this time, the raw materials enter the main body 1. In order to prevent the coagulation of the concrete, the stirring motor 7 on the tank cover 8 is driven at this time, directly driving the stirring shaft 9 to rotate, so that the fixing rod 10 on the stirring shaft 9 starts to stir the concrete inside the main body 1, making it not easy to coagulate, and water can be added to the feed inlet 2 as required.
[0033] In this embodiment, the spraying mechanism includes a stop valve 11, a spray pump 12, a spray rack 13, a lifting motor 14, a lead screw 15, a lifting plate 16 and a connection assembly. When in use, the raw materials are prepared at this time. The stop valve 11 is opened, and all the raw materials start under the action of the spray pump 12 and are sucked out of the main body 1. Subsequently, through the operation of the spray pump 12, the raw materials at this time enter the flexible pipe 17. Since the working places and environments of this setting are quite different, the initial spraying height is also different. At this time, the lifting motor 14 is driven to directly drive the lead screw 15 to rotate, so that the lifting plate 16 slides in the lifting chute 25 inside the spray rack 13, and the driven head 27 at one end of the flexible pipe 17 also rises and falls under the action of the lifting plate 16. At this time, the extension rod 18 can be taken out from the placement box 26 inside the spray rack 13 as appropriate, and then the extension rod 18 is connected to the flexible pipe 17 installed inside the lifting plate 16. At this time, the driving head 28 on the extension rod 18 is in threaded engagement with the driven head 27 on the flexible pipe 17. And during this process, the inner pipe 29 in the extension rod 18 enters the driven head 27, reducing the damage to the thread between the driving head 28 and the driven head 27 by the concrete. This device can be installed on a vehicle for movement.
[0034] Embodiment 2:
[0035] In summary, when in use, raw materials are introduced into the main body 1, and the cover plate 3 is pulled. The sliders 21 on the cover plate 3 and the connecting plate 4 slide in the sliding groove of the feed port 2, and the block 22 also slides in the sliding groove at the same time. When the connecting plate 4 reaches the tail end of the sliding groove, the block 22 enters the clamping hole 20 inside the sliding groove. Because the block 22 is subjected to the elastic force released by the compressed spring 6, the block 22 is pushed into the clamping hole 20, and in this process, the connecting rod 24 also slides on the connecting plate 4, and in order to prevent The stop buckle 5 is disengaged. At this time, the positioning plate 23 on the buckle 5 is fixedly connected with the connecting plate 4 after the block 22 enters the clamping hole 20, thereby completing the limit of the buckle 5. At this time, the cover plate 3 is affected by gravity and rotates and is perpendicular to the ground. At this time, the raw materials are conveyed to the feed port 2 on the main body 1. Then, in order to prevent the raw materials from condensing, the stirring motor 7 on the tank cover 8 is driven to directly drive the stirring shaft 9 to rotate, so that the fixed rod 10 on the stirring shaft 9 starts to stir the concrete inside the main body 1, making it less likely to condense, and depending on the situation, it can be Water is added to the feed port 2, and finally the injection is performed. The stop valve 11 is opened, and all the raw materials are sucked out of the main body 1 under the action of the injection pump 12, and then the injection pump 12 is operated. At this time, the raw materials enter the flexible tube 17. Since the working place and environment of this setting are very different, the initial injection height is also different. At this time, the lifting motor 14 drives and directly drives the lead screw 15 to rotate, so that the lifting plate 16 slides in the lifting slot 25 inside the injection frame 13, and the driven head 27 at one end of the flexible tube 17 is also The lifting plate 16 is used for lifting and lowering. At this time, the outrigger 18 can be taken out from the placement box 26 inside the injection rack 13 according to the situation, and then the outrigger 18 is connected to the flexible tube 17 installed inside the lifting plate 16. At this time, the active head 28 on the outrigger 18 is threadedly engaged with the driven head 27 on the flexible tube 17, and in this process, the inner tube 29 in the outrigger 18 enters the driven head 27, reducing the damage of concrete to the threads between the active head 28 and the driven head 27. The device can be installed on a vehicle for movement.
[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described one by one here. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A shotcrete device with a wire mesh for mortar bolts, comprising a main body (1), a storage mechanism and a spraying mechanism, characterized in that, The storage mechanism includes a feed inlet (2), a cover plate (3), a connecting plate (4), a buckle (5), a spring (6) and an anti-condensation mechanism. The feed inlet (2) is fixedly connected to the main body (1). The cover plate (3) is slidably connected to the feed inlet (2). The connecting plate (4) is rotatably connected to the cover plate (3). The buckle (5) is installed on the connecting plate (4) and is detachably connected to the feed inlet (2). The spring (6) is installed inside the connecting plate (4), and one end thereof is fixedly connected to the buckle (5). The anti-condensation mechanism includes a stirring motor (7), a tank cover (8), a stirring shaft (9) and a fixing rod (10). The stirring motor (7) is fixedly installed on the tank cover (8). The tank cover (8) is fixedly connected to the main body (1). One end of the stirring shaft (9) is fixedly connected to the output end of the stirring motor (7). The fixing rod (10) is fixedly installed on the stirring shaft (9).
2. The shotcreting device for the wire mesh of mortar anchor rods according to claim 1, wherein: The spraying mechanism includes a stop valve (11), a spray pump (12), a spray rack (13), a lifting motor (14), a lead screw (15), a lifting plate (16) and a connecting component. The stop valve (11) is fixedly installed at the bottom of the main body (1), and one end thereof is fixedly connected to the spray pump (12). The lifting motor (14) is fixedly installed on the spray rack (13), and its output end is fixedly connected to the lead screw (15). The lifting plate (16) is installed on the lead screw (15) and slides inside the spray rack (13).
3. The shotcrete device for mortar bolt mesh concrete according to claim 2, characterized in that: The connecting component includes a flexible pipe (17) and an extension rod (18). The flexible pipe (17) is installed at the output end of the spray pump (12), and one end of the flexible pipe (17) is fixedly installed inside the lifting plate (16). The extension rod (18) is detachably connected to one end of the flexible pipe (17).
4. The shotcreting device for mortar bolt wire mesh concrete according to claim 1, wherein: The feed inlet (2) is provided with a limit chute (19) and a card hole (20). The cover plate (3) and the connecting plate (4) slide in the limit chute (19). The buckle (5) is detachably connected to the card hole (20).
5. The shotcreting device for mortar bolt mesh concrete according to claim 4, characterized in that: The cover plate (3) and the connecting plate (4) are designed with sliders (21). The buckle (5) is provided with a card block (22). The sliders (21) slide inside the limit chute (19). The card block (22) is detachably connected to the card hole (20), which is convenient for fixing the connecting plate (4).
6. The shotcreting device for mortar bolt mesh concrete according to claim 1, characterized in that: The buckle (5) is provided with a positioning plate (23) and a connecting rod (24). The connecting rod (24) is slidably connected to the connecting plate (4). The positioning plate (23) is detachably connected to the connecting plate (4).
7. A shotcrete device for mortar anchor rod wire mesh concrete according to claim 2, characterized in that: The inside of the spray rack (13) is provided with a lifting chute (25) and a placement box (26). The extension rod (18) is placed inside the placement box (26). The lifting plate (16) slides inside the lifting chute (25).
8. A shotcrete device for mortar anchor rod wire mesh concrete according to claim 3, characterized in that: One end of the flexible pipe (17) is provided with a driven head (27). One end of the extension rod (18) is provided with a driving head (28). The driving head (28) is provided with an inner pipe (29). The driven head (27) and the driving head (28) are threadedly engaged. The inner pipe (29) is detachably connected to the driven head (27).