Fan

By vacuum filling of liquid thermally conductive silicone sealed stator coil and die-cast magnesium alloy blades and stainless steel air blade rotors, the problem of insufficient protection performance of the fan in humid environments is solved, and higher safety and stability are achieved.

CN223152317UActive Publication Date: 2025-07-25SHANGHAI LEIPOLD ELECTRIC
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Patent Information

Application Number
CN202421902889.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-25
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Existing fans have insufficient protective performance in humid environments, especially when used at sea, salt or moisture can easily penetrate into the coil and cause performance damage, and the protection level is not enough to meet the requirements of offshore electrical equipment.

Method used

The stator coil is sealed by a vacuum infusion mechanism, and the protective performance is enhanced by injecting liquid thermally conductive silicone under vacuum conditions, and combined with die-cast magnesium alloy blades and stainless steel air blade rotors.

Benefits of technology

It realizes effective isolation between the coil and moisture, avoids leakage and corrosion, improves operating stability and safety, extends component life, and enhances the environmental adaptability of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223152317U_ABST
Patent Text Reader

Abstract

The utility model discloses a draught fan, and relates to the field of wind power devices, the draught fan comprises an outer frame, a draught fan driver is fixedly connected to the side wall of the outer frame, a motor cable is fixedly connected to the side wall of the draught fan driver, and a vacuum filling mechanism is arranged in the outer frame. According to the fan, vacuum glue pouring in the coil is added to the stator and the outer frame part, and liquid heat conduction silica gel is injected into the coil under the vacuum condition, so that the periphery of the coil is wrapped, the effect of sealing the stator part is achieved after the silica gel is solidified, even if the fan is in water, water molecules are completely isolated from the conductive part of the coil, and the service life of the fan is prolonged. Therefore, the problem that the coil is corroded by water is avoided, safety accidents such as electric leakage are also avoided, the operation stability of parts is improved, and the use safety of workers is also improved.
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Description

Technical Field

[0001] This application relates to the field of wind power devices, and particularly to a wind turbine. Background Art

[0002] A wind turbine generally refers to a mechanical device used to generate wind, and its main function is to generate or control air flow in a certain way.

[0003] For example, a wind turbine disclosed in Publication No. 202223079196.7 still has the following deficiencies in actual use:

[0004] When the above-mentioned wind turbine is in actual use, although the air is filtered, its safety protection ability is poor. When in a humid environment such as at sea, air or seawater with a high salt or moisture content can penetrate into the coil from the gaps, thus damaging the performance of the wind turbine. Moreover, the IP protection level of ordinary shaded-pole motors on the market can only reach IP40. With the popularization of marine electrical equipment, it is necessary to increase a series of requirements for salt spray resistance, waterproofing, explosion protection, etc. of shaded-pole motors. Utility Model Content

[0005] In order to improve the problem of insufficient protection performance, this application provides a wind turbine.

[0006] The wind turbine provided by this application adopts the following technical solutions:

[0007] A wind turbine includes an outer frame, a wind turbine driver fixedly connected to the side wall of the outer frame, a motor cable fixedly connected to the side wall of the wind turbine driver, and a vacuum infusion mechanism arranged inside the outer frame;

[0008] The vacuum infusion mechanism includes a stator, a wrapping member fixedly connected to the top of the stator, a connection end fixedly connected to the top of the stator, a wind blade shaft inserted into the connection end, a cast aluminum rotor inserted into the wrapping member, and a connection ring clamped to the side of the cast aluminum rotor away from the wrapping member.

[0009] By adopting the above technical solution, the coil on the inner wall of the stator is protected by the wrapping member.

[0010] Preferably, the vacuum infusion mechanism further includes a connecting member fixedly connected to the inner wall of the outer frame, and an injection port is opened at the top of the connecting member.

[0011] By adopting the above technical solution, the connecting member is fixed by the outer frame.

[0012] Preferably, the motor cable movably penetrates through the inside of the connecting member, and one end of the connecting member away from the outer frame is fixedly connected to the side wall of the stator.

[0013] By adopting the above technical solution, the stator is fixedly connected to the outer frame.

[0014] Preferably, the motor cable movably penetrates through the inside of the connecting piece and extends to one end outside, and movably penetrates through the side wall of the stator. On the side of the connecting ring away from the cast aluminum rotor, a wind leaf rotor is fixedly connected.

[0015] By adopting the above technical solution, the cast aluminum rotor can be snap-connected to the connecting ring.

[0016] Preferably, blades are fixedly connected to the outer wall of the wind leaf rotor, and a connecting hole is formed on the side of the wind leaf rotor away from the connecting ring.

[0017] By adopting the above technical solution, the blades are fixed by the wind leaf rotor.

[0018] Preferably, a steel plate is snap-connected to the inner wall of the connecting hole, and a screw that threadedly penetrates through the top of the connecting hole is threadedly penetrated through the top of the steel plate.

[0019] By adopting the above technical solution, the steel plate and the connecting hole are fixed together by the screw, so that the structure is more stable.

[0020] Preferably, the screw is threadedly connected to the side of the cast aluminum rotor close to the wind leaf rotor.

[0021] By adopting the above technical solution, the steel plate is fixedly connected to the cast aluminum rotor.

[0022] Preferably, an arc-shaped groove is formed on the side wall of the blade.

[0023] By adopting the above technical solution, the adjustment of the blade is facilitated through the arc-shaped groove.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. The blades on the outer wall of the wind leaf rotor adopt a die-cast magnesium alloy integral forming process, and the appearance of the wind leaf rotor and the blades is electrophoretically treated, so that while the overall components are lightened, they can also have explosion-proof performance and prevent the components from cracking caused by extreme weather, thereby improving the safety performance of the components and enhancing the product quality;

[0026] 2. By adding vacuum potting inside the coil to the stator and outer frame parts, under vacuum conditions, liquid thermal conductive silicone is injected into the coil, so that it wraps around the coil. When the silicone solidifies, it seals the stator part. Even when in water, water molecules are completely isolated from the conductive part of the coil, thus avoiding the problem of water eroding the coil and also avoiding the occurrence of safety accidents such as electric leakage, improving the operation stability of the components and the safety of the staff during use;

[0027] 3. By using stainless steel materials for both the cast aluminum rotor and the screws, even if it is immersed in water for a long time, the surface is not prone to rust. Thus, the anti-rust effect is achieved, the service life of the components is extended, and the environmental adaptability of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a diagram showing the overall structure of the fan of this application;

[0029] Figure 2 It is an overall diagram showing another perspective of the fan of this application;

[0030] Figure 3 It is a partial diagram showing the wrapped part of the fan of this application;

[0031] Figure 4 It is a partial diagram showing the stator of the fan of this application;

[0032] Figure 5 It is a partial diagram showing the blade rotor of the fan of this application;

[0033] Figure 6 It is a partial diagram showing the cast aluminum rotor of the fan of this application;

[0034] Figure 7 It is a partial exploded view of the blade rotor of the fan of this application

[0035] Figure 8 It is a partial diagram showing the blade of the fan of this application.

[0036] Reference Signs:

[0037] 1. Outer frame; 11. Fan driver; 12. Motor cable;

[0038] 2. Vacuum infusion mechanism; 21. Connector; 22. Stator; 23. Injection port; 24. Connection end; 25. Wrapped part; 26. Blade shaft; 27. Cast aluminum rotor;

[0039] 28. Connection ring; 29. Blade rotor; 210. Blade; 211. Connection hole; 212. Steel plate; 213. Screw; 214. Arc-shaped groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0040] The following will further elaborate on this application in conjunction with the attached Figure 1-8 Provide a more detailed description of this application.

[0041] The embodiments of this application disclose a fan.

[0042] Refer to Figure 1, 2, A fan includes an outer frame 1. One side of the outer wall of the outer frame 1 close to the fan driver 11 is fixedly connected. One end of the outer wall of the fan driver 11 close to the motor cable 12 is fixedly connected, facilitating driving. A vacuum infusion mechanism 2 is provided inside the outer frame 1.

[0043] The staff installs the outer frame 1 at the reserved position, then fixes the fan driver 11 to the outer wall of the outer frame 1, fixes one end of the motor cable 12 to the fan driver 11, and the other end passes through the connecting piece 21 and is connected to the internal coil of the stator 22.

[0044] Refer to Figure 3 , 4, 5, The vacuum infusion mechanism 2 includes a stator 22. One side of the stator 22 close to the wrapping piece 25 is fixedly connected to one side of the wrapping piece 25 close to the stator 22, so as to separate the coil inside the stator 22 from the outside through the wrapping piece 25 and wrap the coil inside the stator 22. The top of the stator 22 is fixedly connected to one end of the connection end 24 close to the stator 22 to fix the connection end 24. A cylindrical hole one is opened inside the connection end 24, and the wind blade shaft 26 is inserted into the cylindrical hole one, so that the wind blade shaft 26 is rotatably connected to the connection end 24. A cylindrical hole two is opened inside the wrapping piece 25, and the cast aluminum rotor 27 is inserted into the cylindrical hole two, so that the cast aluminum rotor 27 is rotatably connected to the wrapping piece 25. One side of the cast aluminum rotor 27 away from the wrapping piece 25 is snap-connected to one side of the connection ring 28 close to the cast aluminum rotor 27, so as to limit the cast aluminum rotor 27 through the connection ring 28. The vacuum infusion mechanism 2 further includes a connecting piece 21 fixedly connected to the inner wall of the outer frame 1. A round hole one is opened on the side wall of the outer frame 1. A through hole is opened inside the connecting piece 21, and the round hole one is communicated with the through hole, so that the connecting piece 21 is connected to the outer frame 1. A round hole two is opened on the side wall of the stator 22. One end of the connecting piece 21 away from the outer frame 1 is communicated with the round hole two, so that one end of the motor cable 12 away from the fan driver 11 can pass through the side wall of the outer frame 1 and directly pass through the inside of the connecting piece 21 to the inside of the stator 22, so that the motor cable 12 is connected to the coil inside the stator 22. An injection port 23 is opened non-through on the top of the connecting piece 21. Refer to Figure 4 as shown, facilitating the injection of silicone into the stator 22.

[0045] Subsequently, the staff puts the mold on the top of the stator 22, then sucks the inside of the stator 22 to a vacuum state. Then the staff injects liquid thermal conductive silicone into the inside of the stator 22 through the injection port 23. The liquid thermal conductive silicone has fluidity in the liquid state, so as to completely wrap the coil. After the silicone is completely cooled and solidified, the mold is removed, so that the wrapping piece 25 is formed. Then the wind blade shaft 26 is inserted into the connection end 24, and at the same time, the cast aluminum rotor 27 is inserted into the wrapping piece 25.

[0046] Refer to Figure 5-8, one side of the connecting ring 28 far from the cast aluminum rotor 27 is fixedly connected to one side of the wind blade rotor 29 close to the connecting ring 28. The outer wall of the wind blade rotor 29 is fixedly connected to one side of the blade 210 close to the wind blade rotor 29, so that the wind blade rotor 29 can drive the blade 210 to rotate. The wind blade rotor 29 is made of stainless steel, so it has corrosion resistance. The outer walls of the wind blade rotor 29 and the blade 210 are both treated by electrophoresis, so that the performance is more excellent. The blade 210 is arc-shaped and inclined at an angle of 30°. The blade 210 is made by die-casting magnesium alloy in one piece, so as to facilitate driving the air to flow. The connecting hole 211 is non-penetratingly opened on one side of the wind blade rotor 29 far from the connecting ring 28, which is convenient for connection. The steel plate 212 is clamped on the inner wall of the connecting hole 211. The steel plate 212 is flush with one side of the wind blade rotor 29 far from the connecting ring 28, so as to reduce wind resistance. The screw 213 is made of stainless steel, so it has corrosion resistance. The screw 213 threadedly penetrates through the top of the steel plate 212, and the screw 213 threadedly penetrates through the top of the connecting hole 211, so that the steel plate 212 and the connecting hole 211 can be fixedly connected by the screw 213. One end of the screw 213 that threadedly penetrates and extends to the other side is threadedly connected to one side of the cast aluminum rotor 27 close to the wind blade rotor 29, so that the cast aluminum rotor 27 and the wind blade rotor 29 can be fixedly connected by the screw 213. The arc-shaped groove 214 is non-penetratingly opened on the side wall of the blade 210, which is convenient for the staff to install the components.

[0047] Afterwards, the staff starts the fan driver 11. The fan driver 11 will drive the coil inside the stator 22 through the motor cable 12. Subsequently, the cast aluminum rotor 27 will rotate. The cast aluminum rotor 27 will drive the wind blade rotor 29 to rotate, and the wind blade rotor 29 will drive the blade 210 to rotate, so as to output wind power.

[0048] The implementation principle of a fan in an embodiment of the present application is as follows:

[0049] The staff first sets the mold on the top of the stator 22, and then pours liquid thermal conductive silicone into the stator 22 through the injection port 23 to completely wrap the coil. After the silicone is completely cooled, the mold is removed, so that the wrapped part 25 solidifies and forms. Subsequently, the wrapped part 25 is inserted into the cast aluminum rotor 27, and the connecting end 24 is inserted into the wind blade shaft 26. Then the fan driver 11 is started. The fan driver 11 will drive the cast aluminum rotor 27 to rotate through the stator 22. The cast aluminum rotor 27 will drive the wind blade rotor 29 to rotate, and then drive the blade 210 to rotate through the wind blade rotor 29.

[0050] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A fan, comprising an outer frame (1), a fan driver (11) fixedly connected to the side wall of the outer frame (1), and a motor cable (12) fixedly connected to the side wall of the fan driver (11), characterized in that: Inside the outer frame (1), a vacuum infusion mechanism (2) is provided; The vacuum infusion mechanism (2) includes a stator (22). At the top of the stator (22), a wrapping member (25) is fixedly connected. At the top of the stator (22), a connection end (24) is fixedly connected. Inside the connection end (24), a fan shaft (26) is inserted. Inside the wrapping member (25), a cast aluminum rotor (27) is inserted. On one side of the cast aluminum rotor (27) away from the wrapping member (25), a connection ring (28) is clamped.

2. The fan according to claim 1, characterized in that: The vacuum infusion mechanism (2) further includes a connecting member (21) fixedly connected to the inner wall of the outer frame (1). At the top of the connecting member (21), an injection port (23) is provided.

3. The fan according to claim 2, characterized in that: The motor cable (12) movably penetrates inside the connecting member (21). One end of the connecting member (21) away from the outer frame (1) is fixedly connected to the side wall of the stator (22).

4. A fan according to claim 3, characterized in that: The motor cable (12) movably penetrates inside the connecting member (21) and extends to the outside, and one end extending to the outside movably penetrates the side wall of the stator (22). On one side of the connection ring (28) away from the cast aluminum rotor (27), a fan rotor (29) is fixedly connected.

5. The fan according to claim 4, wherein: On the outer wall of the fan rotor (29), blades (210) are fixedly connected. On one side of the fan rotor (29) away from the connection ring (28), a connection hole (211) is provided.

6. The fan according to claim 5, characterized in that: Inside the inner wall of the connection hole (211), a steel plate (212) is clamped. Threadedly penetrating through the top of the steel plate (212) is a screw (213) that threadedly penetrates through the top of the connection hole (211).

7. A fan according to claim 6, characterized in that: The screw (213) is threadedly connected to one side of the cast aluminum rotor (27) close to the fan rotor (29).

8. A fan according to claim 7, characterized in that: On the side wall of the blade (210), an arc-shaped groove (214) is provided.

Citation Information

Patent Citations

  • Fan

    CN219413051U