Gas separation pipeline convenient to install
Through multi-layer structural design and component optimization, rapid installation and wear resistance of gas separation pipelines are achieved, which solves the problems of low installation efficiency and insufficient durability, and improves the service life of the pipeline and system reliability.
Patent Information
- Application Number
- CN202422022982.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The installation efficiency of existing gas separation pipelines is low, resulting in long installation time and high labor costs, which affects production planning and operational efficiency. At the same time, the wear resistance and corrosion resistance are insufficient, which shortens the service life of the pipeline.
The multi-layer structure design is adopted, such as chromium-nickel alloy layer, nickel-based alloy layer, fiberglass layer, tungsten alloy layer, silicon carbide layer, etc., and the first threaded pipe, second threaded pipe, fixed claws, adjustment rings and support rods are combined to achieve rapid installation, and the wear resistance and corrosion resistance of the pipe body are improved through corrosion-resistant components.
Significantly reduce installation time, reduce labor costs, improve system performance and reliability, extend pipeline service life, reduce pipeline damage caused by wear and chemical reactions, and reduce failure rate.
Smart Images

Figure CN223153157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas separation pipelines, in particular to a gas separation pipeline convenient for installation. Background Technique
[0002] A gas separation pipeline is a specially designed pipeline system for gas transportation during the gas separation process. This pipeline system can effectively cope with the unstable pressure generated during gas transportation, thus better cooperating with gas separation equipment to ensure the smooth progress of the gas separation process.
[0003] After retrieval, a gas separation pipeline with high pressure resistance and convenient installation, with the publication number CN217683775U, includes a first pipe body. A second pipe body is arranged on the opposite side of the first pipe body. First connection plates and second connection plates are arranged at the front and rear ends of the first pipe body and the second pipe body; the first connection plate is located on the opposite side of the second connection plate. Bolts are annularly distributed inside the first connection plate and the second connection plate. A positioning block is arranged on the outer surface of one end of the second connection plate. For this gas separation pipeline with high pressure resistance and convenient installation, the limiting groove arranged between the spacer ring and the reinforcing ring can fix the position of the airbag. When the pipeline air pressure is greater than the normal value, the airbag can be squeezed. Through the deformation of the airbag, it can fit more tightly at the pipeline connection to achieve the purpose of buffering, improve the high pressure resistance performance of the pipeline, and further enhance the sealing performance of the pipeline connection.
[0004] Based on the above patent, through the limiting groove arranged between the spacer ring and the reinforcing ring, the position of the airbag can be fixed. When the pipeline air pressure is greater than the normal value, the airbag can be squeezed. Through the deformation of the airbag, it can fit more tightly at the pipeline connection to achieve the purpose of buffering, improve the high pressure resistance performance of the pipeline, and further enhance the sealing performance of the pipeline connection. By arranging a sealing gasket inside the sealing groove, when the first pipe body and the second pipe body are connected, the positioning block slides inside the sealing groove and squeezes the sealing gasket. Cooperating with the limiting groove inside the limiting groove, it can provide double sealing protection for the pipeline, avoid gas leakage affected by high pressure, and thus increase the safety of gas separation. However, during the assembly of the separation pipe in the use of this patent, the installation efficiency is low. Low-efficiency installation usually requires more time and labor, resulting in an increase in labor costs and construction expenses. And when the installation process takes a long time, it will delay the startup of the entire system, affecting production plans and operation efficiency. Content of the Utility Model
[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a gas separation pipeline convenient for installation, which is convenient for mutual assembly between pipe bodies, can significantly reduce the installation time, improve the wear resistance and corrosion resistance of the pipe bodies during use, and extend the service life of the pipeline.
[0006] To achieve the above object, the present utility model provides the following technical solutions:
[0007] A gas separation pipe facilitating installation, comprising a pipe body. Both upper and lower ends of the pipe body are connected with butt plates through a sealing group. A fitting groove is formed on the outer wall of the bottom end of the bottom butt plate. The outer wall of the top end of the pipe body is connected with a first threaded pipe through an installation group. The outer side of the pipe body is connected with a chromium-nickel alloy layer through a corrosion-resistant group. A nickel-based alloy layer is arranged inside the chromium-nickel alloy layer. The outer side of the nickel-based alloy layer is connected with a fiberglass layer through a wear-resistant group. A tungsten alloy layer is arranged inside the fiberglass layer. The inner side of the tungsten alloy layer is connected with a silicon carbide layer through a reinforcement group. The outer wall of the first threaded pipe is threadedly connected with a second threaded pipe. The outer wall of the second threaded pipe is connected with a fixing claw through a clamping group.
[0008] Further, the sealing group includes sealing rubber pads fixedly connected to the top ends of the top butt plates. The outer walls of the sealing rubber pads are all fitted with the inner walls of the fitting grooves.
[0009] Further, the installation group includes an adjusting ring threadedly connected to the outer wall of the second threaded pipe. The bottom ends of the adjusting rings are all rotatably connected with a transfer ring.
[0010] Further, the corrosion-resistant group includes a titanium nitride layer arranged inside the nickel-based alloy layer. The titanium nitride layer is arranged outside the fiberglass layer on the inner side.
[0011] Further, the wear-resistant group includes a chromium-nickel steel layer arranged inside the tungsten alloy layer. The chromium-nickel steel layer is arranged outside the silicon carbide layer on the inner side.
[0012] Further, the reinforcement group includes a synthetic rubber layer arranged inside the silicon carbide layer. A aluminum nitride layer is arranged inside the nickel-based alloy layer.
[0013] Further, the clamping group includes support rods rotatably connected to opposite ends of the fixing claw. The opposite ends of the support rods are rotatably connected with a transfer ring. The top end of the transfer ring is rotatably connected to the bottom end of the adjusting ring.
[0014] Further, the thickness diameters of the chromium-nickel alloy layer and the nickel-based alloy layer are both 1 mm, and the thickness diameters of the tungsten alloy layer and the silicon carbide layer are both 2 mm.
[0015] The present utility model has the following beneficial effects:
[0016] 1. In the present utility model, when the first threaded pipe, the second threaded pipe, the fixing claws, the adjusting ring, the adapter ring and the support rod are used in combination, it is convenient for the pipes to be assembled with each other, which can significantly reduce the installation time, is beneficial to improving the engineering efficiency, reducing the downtime and putting it into use as soon as possible, can reduce the demand for professional technicians, thereby reducing the labor cost, and helps to improve the overall performance and reliability of the system.
[0017] 2. In the present utility model, by using the chromium-nickel alloy layer, nickel-based alloy layer, titanium nitride layer, fiberglass layer, tungsten alloy layer, chromium-nickel steel layer, silicon carbide layer, synthetic rubber layer and aluminum nitride layer in combination, the wear resistance and corrosion resistance of the pipe body during use are improved, the service life of the pipeline can be significantly extended, the wear caused by friction can be reduced, and the pipeline damage caused by chemical reactions can be prevented, thereby reducing the replacement frequency and related costs, enhancing the overall reliability of the pipeline system and reducing the failure rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional view of a gas separation pipeline that is easy to install proposed by the present utility model;
[0019] Figure 2 is a half-sectional view of the first threaded pipe of a gas separation pipeline that is easy to install proposed by the present utility model;
[0020] Figure 3 is a half-sectional view of the second threaded pipe of a gas separation pipeline that is easy to install proposed by the present utility model;
[0021] Figure 4 is a sectional view of the pipe body of a gas separation pipeline that is easy to install proposed by the present utility model.
[0022] LEGEND DESCRIPTION:
[0023] 1. Pipe body; 2. Docking plate; 3. First threaded pipe; 4. Fitting groove; 5. Second threaded pipe; 6. Fixing claws; 7. Chromium-nickel alloy layer; 8. Nickel-based alloy layer; 9. Titanium nitride layer; 10. Fiberglass layer; 11. Tungsten alloy layer; 12. Chromium-nickel steel layer; 13. Silicon carbide layer; 14. Synthetic rubber layer; 15. Sealing rubber pad; 16. Adjusting ring; 17. Adapter ring; 18. Support rod; 19. Aluminum nitride layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Referring to Figure 1 and Figure 2 ,an embodiment provided by the present utility model is as follows: A gas separation pipeline that is convenient to install, including a pipe body 1. Both the upper and lower ends of the pipe body 1 are connected with docking plates 2 through a sealing group. A fitting groove 4 is provided on the outer wall of the bottom end of the bottom docking plate 2. The outer wall of the top pipe body 1 is connected with a first threaded pipe 3 through an installation group. The outside of the pipe body 1 is connected with a chromium-nickel alloy layer 7 through a corrosion-resistant group. A nickel-based alloy layer 8 is arranged inside the chromium-nickel alloy layer 7. The outside of the nickel-based alloy layer 8 is connected with a fiberglass layer 10 through a wear-resistant group. A tungsten alloy layer 11 is arranged inside the fiberglass layer 10. The inside of the tungsten alloy layer 11 is connected with a silicon carbide layer 13 through a reinforcement group. The outer wall of the first threaded pipe 3 is threadedly connected with a second threaded pipe 5. The outer wall of the second threaded pipe 5 is connected with a fixed claw 6 through a clamping group. Sealing rubber pads 15 are fixedly connected to the tops of the top docking plates 2. The outer walls of the sealing rubber pads 15 are all fitted with the inner walls of the fitting grooves 4. The docking plates 2 at the adjacent pipe bodies 1 are pressed tightly, so that the sealing rubber pads 15 are butted in the fitting grooves 4, keeping the pipe bodies 1 sealed with each other.
[0026] Referring to Figure 3 ,specifically: An adjusting ring 16 is threadedly connected to the outer wall of the second threaded pipe 5. The bottom ends of the adjusting rings 16 are all rotatably connected with a transfer ring 17. The opposite ends of the fixed claws 6 are all rotatably connected with a support rod 18. Rotating the adjusting ring 16 makes the support rod 18 connected to the transfer ring 17 stretch the fixed claw 6, so that the fixed claw 6 clamps on the surface of the pipe body 1. The opposite ends of the support rods 18 are rotatably connected with a transfer ring 17. The top ends of the transfer rings 17 are rotatably connected to the bottom ends of the adjusting rings 16. Rotating the second threaded pipe 5 makes it move along the first threaded pipe 3, thereby driving the second threaded pipe 5 to move the fixed claw 6 and press the two docking plates 2 tightly, thus facilitating the mutual assembly of the pipe bodies 1.
[0027] Referring to Figure 4 ,specifically: A titanium nitride layer 9 is arranged inside the nickel-based alloy layer 8. The titanium nitride layer 9 is arranged outside the fiberglass layer 10. The chromium-nickel alloy layer 7, the nickel-based alloy layer 8 and the titanium nitride layer 9 contain metal materials with low metal activity, enhancing their hardness and corrosion resistance. A chromium-nickel steel layer 12 is arranged inside the tungsten alloy layer 11. The chromium-nickel steel layer 12 is arranged outside the silicon carbide layer 13. The fiberglass layer 10, the tungsten alloy layer 11 and the chromium-nickel steel layer 12 have extremely high hardness and wear resistance, thereby improving the wear resistance of the structure. A synthetic rubber layer 14 is arranged inside the silicon carbide layer 13. An aluminum nitride layer 19 is arranged inside the nickel-based alloy layer 8. The thickness diameters of the chromium-nickel alloy layer 7 and the nickel-based alloy layer 8 are both 1 mm. The thickness diameters of the tungsten alloy layer 11 and the silicon carbide layer 13 are both 2 mm. The silicon carbide layer 13, the synthetic rubber layer 14 and the aluminum nitride layer 19 have strong structures, which can improve the overall structural connection strength at the pipe body 1.
[0028] Working principle: Press the butt joint plates 2 at the pipe body 1 adjacent to each other tightly, so that the sealing rubber gasket 15 is butted in the fitting groove 4 to keep the pipe bodies 1 sealed. Rotate the adjusting ring 16 to stretch the support rod 18 connected to the adapter ring 17 to make the fixed claw 6 clamp on the surface of the pipe body 1. Rotate the second threaded pipe 5 to move it along the first threaded pipe 3, thereby driving the second threaded pipe 5 to move the fixed claw 6 and press the butt joint plates 2 on both sides tightly, which facilitates the mutual assembly of the pipe bodies 1, can significantly reduce the installation time, is beneficial to improving the engineering efficiency, reducing the downtime and being put into use as soon as possible, can reduce the demand for professional technicians, thereby reducing the labor cost, helps to improve the overall performance and reliability of the system. The chromium-nickel alloy layer 7, nickel-based alloy layer 8 and titanium nitride layer 9 contain metal materials with low metal activity, enhancing their hardness and corrosion resistance. The fiberglass layer 10, tungsten alloy layer 11 and chromium-nickel steel layer 12 have extremely high hardness and wear resistance, thereby improving the wear resistance of the structure. The silicon carbide layer 13, synthetic rubber layer 14 and aluminum nitride layer 19 have strong structures, which can improve the overall structural connection strength at the pipe body 1, so that the wear resistance and corrosion resistance of the pipe body 1 are improved during use, enabling the pipe body 1 to significantly extend the service life of the pipeline, reduce the wear caused by friction, and can prevent the pipeline damage caused by chemical reactions, thereby reducing the replacement frequency and related costs, enhancing the overall reliability of the pipeline system and reducing the failure rate.
[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gas separation pipeline convenient for installation, comprising a pipe body (1), characterized in that: Both the upper and lower ends of the pipe body (1) are connected with butt plates (2) through sealing groups. A fitting groove (4) is formed on the outer wall of the bottom end of the butt plate (2) at the bottom end. A first threaded pipe (3) is connected to the outer wall of the top end of the pipe body (1) through a mounting group. A chromium-nickel alloy layer (7) is connected to the outside of the pipe body (1) through a corrosion-resistant group. A nickel-based alloy layer (8) is arranged inside the chromium-nickel alloy layer (7). A fiberglass layer (10) is connected to the outside of the nickel-based alloy layer (8) through a wear-resistant group. A tungsten alloy layer (11) is arranged inside the fiberglass layer (10). A silicon carbide layer (13) is connected to the inside of the tungsten alloy layer (11) through a reinforcement group. The outer wall of the first threaded pipe (3) is threadedly connected with a second threaded pipe (5). A fixing claw (6) is connected to the outer wall of the second threaded pipe (5) through a clamping group.
2. The gas separation pipeline that is easy to install according to claim 1, wherein: The sealing group includes sealing rubber pads (15) fixedly connected to the top ends of the top butt plates (2). The outer walls of the sealing rubber pads (15) are all fitted with the inner walls of the fitting grooves (4).
3. The gas separation pipeline according to claim 1, which is easy to install, is characterized in that: The mounting group includes an adjusting ring (16) threadedly connected to the outer wall of the second threaded pipe (5). Transfer rings (17) are rotatably connected to the bottom ends of the adjusting rings (16).
4. A gas separation pipeline that is easy to install according to claim 1, characterized in that: The corrosion-resistant group includes a titanium nitride layer (9) arranged inside the nickel-based alloy layer (8). The titanium nitride layer (9) is arranged inside the fiberglass layer (10) on the outside.
5. The gas separation pipeline that is easy to install according to claim 1, wherein: The wear-resistant group includes a chromium-nickel steel layer (12) arranged inside the tungsten alloy layer (11). The chromium-nickel steel layer (12) is arranged outside the silicon carbide layer (13) on the inside.
6. The gas separation pipeline according to claim 1, which is easy to install, is characterized in that: The reinforcement group includes a synthetic rubber layer (14) arranged inside the silicon carbide layer (13). An aluminum nitride layer (19) is arranged inside the nickel-based alloy layer (8).
7. The gas separation pipeline that is easy to install according to claim 1, characterized in that: The clamping group includes support rods (18) rotatably connected to the opposite ends of the fixing claws (6). The opposite ends of the support rods (18) are rotatably connected to a transfer ring (17). The top end of the transfer ring (17) is rotatably connected to the bottom end of the adjusting ring (16).
8. A gas separation pipeline that is easy to install according to claim 1, characterized in that: The thickness diameters of the chromium-nickel alloy layer (7) and the nickel-based alloy layer (8) are both 1 mm. The thickness diameters of the tungsten alloy layer (11) and the silicon carbide layer (13) are both 2 mm.
Citation Information
Patent Citations
High-pressure-resistant gas separation pipeline convenient to install
CN217683775U