Steel structure flatness detection device

By designing a steel structure flatness detection device for clamping mechanism and detection mechanism, the problems of low manual detection efficiency and low accuracy in the prior art are solved, automated detection is realized, and detection efficiency and accuracy are improved.

CN223154190UActive Publication Date: 2025-07-25QINGDAO FU XIAO STEEL STRUCTURE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421818057.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-25
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the production process of existing steel structures, the detection of flatness and scratch resistance depends on manual operation, which is inefficient and has low accuracy.

Method used

A steel structure flatness detection device including a clamping mechanism and a detection mechanism is designed. The motor drive screw to drive the clamping member to slide, and combine the horizontal test head and the scratch test head to automatically detect the flatness and scratch resistance characteristics of the steel structure.

Benefits of technology

It realizes the automation and simplicity of steel structure inspection, improves detection efficiency and accuracy, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223154190U_ABST
    Figure CN223154190U_ABST
Patent Text Reader

Abstract

The utility model discloses a steel structure flatness detection device in the technical field of quality detection, which comprises a base, a clamping mechanism and a detection mechanism, the clamping mechanism is connected to the base, the detection mechanism is connected to the upper end of the clamping mechanism, the clamping mechanism comprises a motor screw and a clamping piece, and the motor screw is connected with the clamping piece. The motor is fixedly connected to one side of the base, the screw rod is fixedly connected to the output end of the motor, a sliding groove is formed in the base, the screw rod is rotationally arranged in the sliding groove in a penetrating mode, the clamping pieces are symmetrically arranged at the upper end of the base in a sliding mode, sliding blocks are fixedly connected to the lower ends of the symmetrical clamping pieces, the sliding blocks are arranged in the sliding groove in a sliding fit mode, and the sliding blocks are connected to the screw rod in a threaded mode. Threads at two ends of the screw are opposite. The utility model has the advantages that the clamping mechanism in the embodiment of the utility model can stably clamp the steel structure to be detected, the detection head can be replaced according to the detection purpose, the flatness and anti-scratch characteristic of the steel structure can be further detected, the operation is simple and convenient, and the practicability is strong.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of quality inspection, in particular to a flatness detection device for steel structures. Background Art

[0002] A steel structure is a structure composed of steel materials and is one of the main types of building structures. The structure is mainly composed of components such as steel beams, steel columns, and steel trusses made of section steel and steel plates. After these steel castings are manufactured, in order to ensure quality, a flatness detection device is generally used to detect the flatness of their surfaces.

[0003] In the prior art, during the production and manufacturing of steel structures, the detection of surface flatness and scratch resistance mostly adopts manual operation and is carried out with the aid of simple measuring tools, resulting in low efficiency and low accuracy. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is that when the existing steel structures are produced, the flatness of the steel structures is detected by manually holding measuring tools, and the detection operation is complex and the efficiency is low.

[0005] To achieve the above object, the technical solution provided by the utility model is as follows:

[0006] A flatness detection device for steel structures includes a base, and further includes a clamping mechanism and a detection mechanism. The clamping mechanism is connected to the base, and the detection mechanism is connected to the upper end of the clamping mechanism. Among them, the clamping mechanism includes a motor, a screw rod, and a clamping member. The motor is fixedly connected to one side of the base, the screw rod is fixedly connected to the output end of the motor, a chute is provided on the base, the screw rod is rotatably connected and passes through the chute, the clamping members are symmetrically slidably arranged on the upper end of the base, sliders are fixedly connected to the lower ends of the mutually symmetrical clamping members, the sliders are slidably adapted to the chute, the sliders are threadedly connected to the screw rod, and the screw rod is divided into two sections with opposite threads.

[0007] Further, the detection mechanism includes a bracket and a test assembly. The bracket is U-shaped, connection blocks are fixedly connected to both ends of the bracket, connection grooves are provided on the upper ends of the clamping members, the connection blocks are slidably adapted and connected to the connection grooves, support pieces are symmetrically and fixedly connected to the bracket, the support pieces are slidably attached to the upper ends of the clamping members, and the test assembly is connected to the bracket.

[0008] Further, the test component includes a mounting rod, a horizontal test head and a scratch test head. A through groove is provided on the bracket. A through hole is provided at the lower end of the inner wall of the through groove. The mounting rod slides through the through hole. Bolts are fixedly connected to the upper ends of both the horizontal test head and the scratch test head. The bolts are threadedly connected to the lower end of the mounting rod. The upper end of the mounting rod extends into the through groove. A limiting ring is fixedly connected to the upper end of the mounting rod. A threaded groove is provided at the upper end of the mounting rod. A threaded column is threadedly connected in the threaded groove. A threaded hole is provided at the upper end of the inner wall of the through groove. The threaded hole is threadedly adapted to the threaded column.

[0009] Further, scale lines are provided on the outer periphery of the mounting rod.

[0010] Further, a fastening ring is threadedly connected to the threaded column.

[0011] Further, limiting grooves are symmetrically provided at the upper end of the base. Limiting blocks are symmetrically and fixedly connected to the lower end of the clamping member. The limiting blocks are slidably and fittingly connected in the limiting grooves.

[0012] Further, a support frame is fixedly connected to the lower end of the motor.

[0013] The beneficial effects achieved by the present utility model with the above structure are as follows:

[0014] In the embodiment of the present utility model, the motor drives the screw rod to rotate. The threads at both ends of the screw rod are opposite, so as to drive the slider and the clamping members symmetrically arranged on the upper end of the slider to slide inward at the same time, realizing the stable clamping of the steel structure to be detected. The upper ends of the symmetrically arranged clamping members are connected to the detection mechanism. After connecting the horizontal test head to the lower end of the mounting rod through a bolt and making it fit the steel structure, push the bracket and observe the scale line on the mounting rod, and then judge the flatness of the steel structure by whether the mounting rod slides up and down. The smaller the scale change, the better the flatness of the steel structure. When it is necessary to detect the scratch resistance characteristics of the steel structure, replace the scratch test head and use the fastening ring and the threaded column to fix the mounting rod to the bracket, and then the scratch test can be carried out by sliding. The operation is simple and convenient, and the practicability is strong. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the whole machine of the present utility model.

[0016] Figure 2 It is a sectional view of the base of the present utility model.

[0017] Figure 3 It is an exploded view of the present utility model.

[0018] Figure 4 It is a schematic diagram of the clamping mechanism of the present utility model.

[0019] Figure 5 It is a schematic diagram of the detection mechanism of the present utility model Figure 1 .

[0020] Figure 6 Schematic diagram of the detection mechanism of the present utility model Figure 2 。

[0021] Figure 7 Schematic diagram of the bracket of the present utility model.

[0022] Figure 8 Schematic diagram of the mounting rod of the present utility model.

[0023] Explanation of reference numerals in the drawings

[0024] 1. Base, 101. Slide groove, 102. Limit groove, 2. Clamping mechanism, 201. Motor, 202. Screw rod, 203. Clamping member, 204. Connecting groove, 205. Slide block, 206. Limit block, 207. Support frame, 3. Detection mechanism, 301. Bracket, 302. Connecting block, 303. Support piece, 304. Through groove, 305. Mounting rod, 306. Horizontal test head, 307. Bolt, 308. Scale line, 309. Limit ring, 310. Fastening ring, 311. Threaded post, 312. Threaded groove, 313. Scratch test head, 315. Threaded hole, 316. Through hole. Specific implementation mode

[0025] As Figure 1-8 shown, a steel structure flatness detection device includes a base 1, and also includes a clamping mechanism 2 and a detection mechanism 3. The clamping mechanism 2 is connected to the base 1, and the detection mechanism 3 is connected to the upper end of the clamping mechanism 2. Among them, the clamping mechanism 2 includes a motor 201, a screw rod 202 and a clamping member 203. The motor 201 is fixedly connected to one side of the base 1, the screw rod 202 is fixedly connected to the output end of the motor 201, a slide groove 101 is provided on the base 1, the screw rod 202 rotates and passes through the slide groove 101, the clamping members 203 are symmetrically slidably arranged on the upper end of the base 1, and the lower ends of the symmetrically arranged clamping members 203 are fixedly connected with slide blocks 205. The slide blocks 205 are slidably adapted to the slide groove 101, and the slide blocks 205 are threadedly connected to the screw rod 202. The screw rod 202 is divided into two sections with opposite threads.

[0026] In order to detect the flatness and scratch resistance characteristics of the steel structure, the testing mechanism 3 includes a bracket 301 and a testing component. The bracket 301 is U-shaped, and connection blocks 302 are fixedly connected to both ends of the bracket 301. A connection groove 204 is provided at the upper end of the clamping member 203, and the connection block 302 is slidably and fittingly connected in the connection groove 204. Support pieces 303 are symmetrically and fixedly connected to the bracket 301, and the support pieces 303 are slidably attached to the upper end of the clamping member 203. The testing component is connected to the bracket 301. The testing component includes a mounting rod 305, a horizontal testing head 306, and a scratch testing head 313. A through groove 304 is provided on the bracket 301, and a through hole 316 is provided at the lower end of the inner wall of the through groove 304. The mounting rod 305 is slidably inserted through the through hole 316. Bolts 307 are fixedly connected to the upper ends of both the horizontal testing head 306 and the scratch testing head 313, and the bolts 307 are threadedly connected to the lower end of the mounting rod 305. The upper end of the mounting rod 305 extends into the through groove 304. A limiting ring 309 is fixedly connected to the upper end of the mounting rod 305. A threaded groove 312 is provided at the upper end of the mounting rod 305, and a threaded column 311 is threadedly connected in the threaded groove 312. A threaded hole 315 is provided at the upper end of the inner wall of the through groove 304, and the threaded hole 315 is threadedly adapted to the threaded column 311.

[0027] Scale lines 308 are provided on the outer circumference of the mounting rod 305 to judge the up and down sliding degree of the mounting rod 305 and thus reflect the flatness of the steel structure.

[0028] When detecting the scratch resistance characteristics of the steel structure, the mounting rod 305 is fixed to the bracket 301, and a fastening ring 310 is threadedly connected to the threaded column 311.

[0029] In order to enable the clamping member 203 to slide stably, limiting grooves 102 are symmetrically provided at the upper end of the base 1, and limiting blocks 206 are symmetrically and fixedly connected to the lower end of the clamping member 203. The limiting blocks 206 are slidably and fittingly connected in the limiting grooves 102.

[0030] A support frame 207 is fixedly connected to the lower end of the motor 201.

[0031] When the present utility model is in use, the steel structure to be detected is placed on the base 1, the motor 201 is started, the motor 201 drives the screw rod 202 to rotate. The two ends of the screw rod 202 have opposite threads, and the opposite ends respectively drive the symmetric clamping members 203 to slide inward simultaneously through the sliders 205 to realize the clamping of the steel structure. When detecting the flatness of the steel structure, the horizontal testing head 306 is connected to the lower end of the mounting rod 305 through the bolt 307, the lower end of the horizontal testing head 306 is attached to the steel structure, the bracket 301 is pushed to make the horizontal testing head 306 slide on the steel structure, and the up and down sliding degree of the mounting rod 305 is judged according to the scale lines 308 on the mounting rod 305, thereby reflecting the flatness of the steel structure;

[0032] For the anti-scratch detection of a steel structure, the threaded column 311 connected to the upper end of the mounting rod 305 is threadedly connected through the threaded hole 315 of the bracket 301. The fastening ring 310 is used to fix the threaded column 311 to the bracket 301 and at the same time fix the threaded column 311 to the mounting rod 305. The scratch test head 313 is connected to the lower end of the mounting rod 305 and the scratch test head 313 is made to fit the surface of the steel structure. The bracket 301 is pushed to make the scratch test head 313 slide on the steel structure, and the scratch on the surface of the steel structure is observed to judge its anti-scratch characteristics.

[0033] In summary: In the embodiment of the present utility model, the motor 201 drives the screw 202 to rotate. The two ends of the screw 202 have opposite threads, thereby driving the slider 205 and the clamping members 203 symmetrically arranged above the slider 205 to slide in the box at the same time, realizing the stable clamping of the steel structure to be detected. The upper ends of the symmetrically arranged clamping members 203 are connected to the detection mechanism 3. The horizontal test head 306 is connected to the lower end of the mounting rod 305 through the bolt 307 and then made to fit the steel structure. After pushing the bracket 301, the scale line 308 on the mounting rod 305 is observed, and whether the mounting rod 305 slides up and down is used to judge the flatness of the steel structure. The smaller the scale change, the better the flatness of the steel structure. When it is necessary to detect the anti-scratch characteristics of the steel structure, after replacing the scratch test head 313, the mounting rod 305 and the bracket 301 can be fixed by using the fastening ring 310 and the threaded column 311, and then the scratch test can be carried out by sliding. The operation is simple and convenient, and the practicability is strong.

[0034] The above describes the present utility model and its embodiments. This description is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and without departing from the creative purpose of the present utility model, without creative design, they create structural forms and embodiments similar to the technical solution, which should all fall within the protection scope of the present utility model.

Claims

1. A steel structure flatness detection device, comprising a base, characterized in that: It further includes a clamping mechanism and a detection mechanism. The clamping mechanism is connected to the base, and the detection mechanism is connected to the upper end of the clamping mechanism. Among them, the clamping mechanism includes a motor, a screw rod, and a clamping member. The motor is fixedly connected to one side of the base, the screw rod is fixedly connected to the output end of the motor, a chute is provided on the base, the screw rod is rotatably connected and passes through the chute, the clamping members are symmetrically slidably arranged on the upper end of the base, sliders are fixedly connected to the lower ends of the mutually symmetric clamping members, the sliders are slidably adapted to the chute, the sliders are threadedly connected to the screw rod, and the screw rod is divided into two sections with opposite threads.

2. The steel structure flatness detection device according to claim 1, characterized in that: The detection mechanism includes a bracket and a test assembly. The bracket is U-shaped, connection blocks are fixedly connected to both ends of the bracket, connection grooves are provided on the upper ends of the clamping members, and the connection blocks are slidably adapted and connected to the connection grooves. Support pieces are symmetrically and fixedly connected to the bracket, and the support pieces are slidably attached to the upper ends of the clamping members. The test assembly is connected to the bracket.

3. The flatness detection device for steel structures according to claim 2, wherein: The test assembly includes a mounting rod, a horizontal test head, and a scratch test head. A through groove is provided on the bracket, a through hole is provided at the lower end of the inner wall of the through groove, the mounting rod is slidably passed through the through hole, bolts are fixedly connected to the upper ends of the horizontal test head and the scratch test head, the bolts are threadedly connected to the lower end of the mounting rod, the upper end of the mounting rod extends into the through groove, a limiting ring is fixedly connected to the upper end of the mounting rod, a threaded groove is provided at the upper end of the mounting rod, a threaded post is threadedly connected to the threaded groove, and a threaded hole is provided at the upper end of the inner wall of the through groove, and the threaded hole is threadedly adapted to the threaded post.

4. The steel structure flatness detection device according to claim 3, characterized in that: Scale lines are provided on the outer circumference of the mounting rod.

5. The steel structure flatness detection device according to claim 3, characterized in that: A fastening ring is threadedly connected to the threaded post.

6. The flatness detection device for a steel structure according to claim 1, characterized in that: Limit grooves are symmetrically provided on the upper end of the base, limit blocks are symmetrically and fixedly connected to the lower ends of the clamping members, and the limit blocks are slidably adapted and connected to the limit grooves.

7. A steel structure flatness detection device according to claim 1, characterized in that: A support frame is fixedly connected to the lower end of the motor.