Tensile testing device for power line processing
By designing a fully enclosed power cord tensile testing device, the damage problem of power cord breakage to staff is solved, and a safe and efficient testing process is achieved.
Patent Information
- Application Number
- CN202422102863.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing power cord tensile testing device lacks protection during the test, which may cause damage to staff if the power cord is broken.
A closed system including substrate, protective cover, movable plate, clamping mechanism and other components is designed to realize the full closed test of the power line through mechanized operation to ensure that the reaction after breaking is limited to the inside of the protective cover.
It improves the safety and efficiency of the device, prevents damage to external personnel by breakage, and improves the stability and reliability of the power cord fixing and testing process through mechanized operation.
Smart Images

Figure CN223154652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power cord processing, and specifically relates to a tensile test device for power cord processing. Background Technique
[0002] A power cord is a wire for transmitting current. The structure of a power cord mainly includes an outer sheath, an inner sheath, and a conductor. Common transmission conductors are metal wires made of copper or aluminum. In some high-precision electrical appliances, materials such as silver and gold are also used as conductors. After the existing power cords are produced, it is necessary to detect their tensile strength.
[0003] A tensile test device for power cord processing disclosed in Chinese Patent with the publication number CN219201099U includes a main body device, and the main body device includes a support unit, a clamping unit, and a driving and detecting unit. The support unit includes a test bench. By using the cooperation of the first installation groove, the second installation groove, and the third installation groove formed in the four-part clamping plate installed in the fixed clamping frame, the device can perform tensile tests on power cords with different diameter specifications, thereby improving the practicability of the device.
[0004] In view of the above related technologies, there are some deficiencies in this device. During the tensile test of the power cord, the test area is completely exposed, which means that there are no protection measures for the power cord during the test. If there are quality problems with the power cord, during the pulling process, the power cord breaks, and a large elastic force or rebound force will be generated at the moment of fracture, which may cause harm to the staff around the device. Therefore, it is necessary to provide a tensile test device for power cord processing to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a tensile test device for power cord processing to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A tensile test device for power cord processing, which includes:
[0008] A substrate, on one side of the top of the substrate, a slideway is opened, a screw is rotatably installed inside the slideway, one side of the substrate is fixedly installed with a first motor, and the driving end of the first motor penetrates through one side of the substrate and extends into the inside of the slideway to be fixedly connected with one end of the screw. An adjusting block is sleeved on the outer wall of the screw, and the adjusting block is slidably connected with the slideway. A support plate is fixedly installed on the top of the adjusting block;
[0009] Clamping mechanisms are provided on the top of the support plate and on the other side of the top of the substrate. A protective cover is fixedly installed on the top of the substrate. A fixed through groove is formed in the front side of the top of the protective cover, and a movable plate is slidably inserted into the protective cover through the fixed through groove;
[0010] Limit grooves are formed on both sides of the movable plate. Limit blocks are fixedly installed on both sides inside the fixed through groove, and the limit blocks are slidably connected to the limit grooves. Above the interior of the protective cover and in front of the front of the movable plate, a driving mechanism is provided.
[0011] Preferably, the clamping mechanism includes bearing plates, and the number of bearing plates is two. The two bearing plates are respectively fixedly installed on the other side of the top of the substrate and on the top of the support plate. The bearing plate is fixedly installed with a fixing plate through a support column installed on its top. An electric telescopic rod is fixedly inserted through the top of the fixing plate. A pressing plate is fixedly installed at the driving end of the electric telescopic rod. A plurality of upward protruding strips are fixedly installed on the bottom of the pressing plate. A plurality of downward protruding strips are fixedly installed on the top of the bearing plate, and the downward protruding strips and the upward protruding strips are arranged in a staggered up and down manner.
[0012] Preferably, the driving mechanism includes a rotating shaft, and the rotating shaft is rotatably installed above the interior of the protective cover and in front of the front of the movable plate. A second motor corresponding to the position of the rotating shaft is fixedly installed on one side of the protective cover, and the driving end of the second motor penetrates through one side of the protective cover and extends into the interior of the protective cover to be fixedly connected to one end of the rotating shaft. Rack bars are fixedly inlaid and installed on both sides of the front of the movable plate. Gears corresponding to the position and quantity of the rack bars are fixedly installed on the outer wall of the rotating shaft, and the gears are meshed with the rack bars.
[0013] Preferably, a plurality of positioning rods are fixedly installed on the top of the pressing plate. Positioning holes corresponding to the position and quantity of the positioning rods are formed in the top of the fixing plate, and the positioning holes are slidably connected to the positioning rods.
[0014] Preferably, an explosion-proof glass is fixedly installed on the movable plate through a window formed in its front.
[0015] Preferably, a threaded hole adapted to the screw rod is formed in one side of the adjusting block, and the adjusting block is threadedly connected to the screw rod through the threaded hole formed in its one side. A plurality of balls are movably installed on the sliding contact surface of the adjusting block and the sliding track, and the balls are in rolling contact with the inner wall of the sliding track.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. The utility model uses the cooperation of a substrate, a protective cover, a movable plate, a fixed through groove, a rack, a gear, a rotating shaft, explosion-proof glass, a slideway, a first motor, a clamping mechanism, a screw rod, an adjusting block, a limiting groove, a second motor and a limiting block. During the whole testing process, the testing area is enclosed on the top of the substrate by a protective cover and a movable plate, forming a fully enclosed protection system. In this way, even if the power cord breaks during the testing process, since the testing area is completely enclosed, the reaction after the break is limited inside the protective cover and will not cause any harm to the external staff, thus significantly improving the safety of the device. In addition, during the use of the device, the opening and closing of the protective cover and the fixing of the power cord are mechanized operations without manual operation, improving its use efficiency.
[0018] 2. The utility model uses the cooperation of upper convex strips and lower convex strips. During the process of clamping the power cord by the clamping mechanism, since the upper convex strips and the lower convex strips are arranged in a staggered up-and-down manner, after the pressure plate presses down to clamp the power cord, they can tightly bite the power cord like a saw. This biting effect not only increases the clamping force of the clamping mechanism on the power cord, but also ensures that the power cord will not easily fall off when subjected to tension, improving the stability and reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the utility model.
[0020] Figure 2 is a schematic front sectional structural diagram of the utility model.
[0021] Figure 3 is a schematic structural diagram of the clamping mechanism in the utility model.
[0022] Figure 4 is a schematic structural diagram of the adjusting block in the utility model.
[0023] Figure 5 is of the utility model Figure 1 magnified schematic structural diagram at position A.
[0024] In the figure: 1, substrate; 2, protective cover; 3, movable plate; 4, fixed through groove; 5, rack; 6, gear; 7, rotating shaft; 8, explosion-proof glass; 9, slideway; 10, first motor; 11, clamping mechanism; 12, screw rod; 13, adjusting block; 14, ball; 15, limiting groove; 16, second motor; 17, limiting block; 18, bearing plate; 19, electric telescopic rod; 20, positioning rod; 21, positioning hole; 22, pressure plate; 23, upper convex strip; 24, lower convex strip; 25, support plate; 26, fixing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figures 1-5 , an embodiment provided by the present utility model:
[0030] A tensile test device for power cord processing, which includes:
[0031] A substrate 1, a slideway 9 is opened on one side of the top of the substrate 1, a screw 12 is rotatably installed inside the slideway 9, a first motor 10 is fixedly installed on one side of the substrate 1, and the driving end of the first motor 10 penetrates through one side of the substrate 1 and extends into the inside of the slideway 9 and is fixedly connected to one end of the screw 12. An adjusting block 13 is sleeved on the outer wall of the screw 12, and the adjusting block 13 is slidably connected to the slideway 9. A support plate 25 is fixedly installed on the top of the adjusting block 13;
[0032] Clamping mechanisms 11 are provided on the top of the support plate 25 and on the other side of the top of the substrate 1. A protective cover 2 is fixedly installed on the top of the substrate 1. A fixed through groove 4 is opened at the front side of the top of the protective cover 2. An activity plate 3 is slidably inserted into the protective cover 2 through the fixed through groove 4.
[0033] Limit grooves 15 are opened on both sides of the activity plate 3. Limit blocks 17 are fixedly installed on both sides inside the fixed through groove 4, and the limit blocks 17 are slidably connected with the limit grooves 15. A driving mechanism is arranged above the inside of the protective cover 2 in front of the front of the activity plate 3.
[0034] The clamping mechanism 11 includes bearing plates 18, and the number of the bearing plates 18 is two. The two bearing plates 18 are respectively fixedly installed on the other side of the top of the substrate 1 and on the top of the support plate 25. The bearing plate 18 is fixedly installed with a fixing plate 26 through a support column installed on its top. An electric telescopic rod 19 is fixedly inserted through the top of the fixing plate 26. A pressing plate 22 is fixedly installed at the driving end of the electric telescopic rod 19. A plurality of upper convex strips 23 are fixedly installed at the bottom of the pressing plate 22. A plurality of lower convex strips 24 are fixedly installed on the top of the bearing plate 18, and the lower convex strips 24 and the upper convex strips 23 are arranged in a vertically staggered manner.
[0035] In one embodiment, the driving mechanism includes a rotating shaft 7, and the rotating shaft 7 is rotatably installed above the inside of the protective cover 2 in front of the front of the activity plate 3. A second motor 16 corresponding to the position of the rotating shaft 7 is fixedly installed on one side of the protective cover 2, and the driving end of the second motor 16 penetrates through one side of the protective cover 2 and extends into the inside of the protective cover 2 to be fixedly connected with one end of the rotating shaft 7. Rack bars 5 are fixedly inlaid on both sides of the front of the activity plate 3. Gears 6 corresponding to the position and quantity of the rack bars 5 are fixedly installed on the outer wall of the rotating shaft 7, and the gears 6 are meshed with the rack bars 5, realizing the automatic opening and closing of the activity plate 3.
[0036] In one preferred embodiment, a plurality of positioning rods 20 are fixedly installed on the top of the pressing plate 22. Positioning holes 21 corresponding to the position and quantity of the positioning rods 20 are opened on the top of the fixing plate 26, and the positioning holes 21 are slidably connected with the positioning rods 20, enabling the pressing plate 22 to move vertically stably.
[0037] In one embodiment, an explosion-proof glass 8 is fixedly installed on the activity plate 3 through a window opened on its front, facilitating the real-time monitoring of the processing situation. This transparent design ensures that during the test or operation, the staff can view the internal working state at any time, promptly discover any potential problems or abnormal situations, thereby improving the overall operation safety and efficiency.
[0038] In one of the preferred embodiments, a threaded hole adapted to the screw 12 is provided on one side of the adjusting block 13, and the adjusting block 13 is threadedly connected to the screw 12 through the threaded hole provided on one side thereof. A number of balls 14 are movably installed on the sliding contact surface between the adjusting block 13 and the slideway 9, and the balls 14 are in rolling contact with the inner wall of the slideway 9. Through the arrangement of the balls 14, the friction between the adjusting block 13 and the slideway 9 is greatly reduced, the efficiency of the first motor 10 is improved, and at the same time, the wear of the adjusting block 13 is reduced, making it more durable.
[0039] The working principle of the present utility model is as follows: all the electrical components mentioned in the text are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed power connection technology will not be elaborated in the text. During use, first control the second motor 16 to start working. The driving end of the second motor 16 drives the rotating shaft 7 to rotate. The rotation of the rotating shaft 7 drives the gear 6 to rotate. Through the meshing of the gear 6 and the rack 5, the movable plate 3 moves vertically under the limitation of the fixed through groove 4. The movement of the movable plate 3 causes a sliding relationship between the limiting groove 15 and the limiting block 17. The cooperation of the limiting groove 15 and the limiting block 17 limits the vertical movement position of the movable plate 3. At this time, control the upward movement of the movable plate 3, and the movable plate 3 will lose the sealing effect on the front opening of the protective cover 2. At this time, the staff can put the power cord to be tested into the interior of the protective cover 2 from the front opening of the protective cover 2. Subsequently, fix the two ends of the power cord through two clamping mechanisms 11. Place the two ends of the power cord on the tops of the bearing plates 18 of the two clamping mechanisms 11 respectively, and then control the electric telescopic rod 19 to start working. The driving end of the electric telescopic rod 19 drives the pressing plate 22 to move vertically, so that the pressing plate 22 moves downward to clamp and fix the two ends of the power cord. Then control the movable plate 3 to move downward to close the front opening of the protective cover 2. Then control the first motor 10 to start working. The driving end of the first motor 10 drives the screw rod 12 to rotate. Through the screw drive of the screw rod 12 and the adjusting block 13, and the sliding relationship between the adjusting block 13 and the slideway 9, the adjusting block 13 moves horizontally stably. The movement of the adjusting block 13 drives the support plate 25 to move. The movement of the support plate 25 drives the clamping mechanism 11 on its top to move. At this time, one clamping mechanism 11 remains in the initial position and does not move. The clamping mechanism 11 located on the support plate 25 will move to the right to conduct a tensile test on the power cord. During the whole test process, the test area is enclosed on the top of the base plate 1 by a protective cover 2 and a movable plate 3, forming a fully enclosed protection system. In this way, even if the power cord breaks during the test, since the test area is completely enclosed, the reactions such as elasticity or the splashing of broken objects after the break are restricted inside the protective cover 2 and will not cause any harm to the external staff, thus significantly improving the safety of the device. After the power cord completes the test, control the movable plate 3 to move upward, and take out the power cord above the top of the base plate 1 through the front opening of the protective cover 2. In addition, during the use of this device, the opening and closing of the protective cover 2 and the fixing of the power cord are all mechanized operations without manual operation, which improves its use efficiency.
[0040] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A tensile test device for power cord processing, characterized in that, It includes: A substrate (1), on one side of the top of the substrate (1), a slideway (9) is opened, a screw rod (12) is rotatably installed inside the slideway (9), on one side of the substrate (1), a first motor (10) is fixedly installed, and the driving end of the first motor (10) penetrates through one side of the substrate (1) and extends into the slideway (9) and is fixedly connected to one end of the screw rod (12). An adjusting block (13) is sleeved on the outer wall of the screw rod (12), and the adjusting block (13) is slidably connected to the slideway (9). The top of the adjusting block (13) is fixedly installed with a support plate (25). Clamping mechanisms (11) are arranged on the top of the support plate (25) and the other side of the top of the substrate (1) respectively. A protective cover (2) is fixedly installed on the top of the substrate (1). A fixed through groove (4) is opened on the front side of the top of the protective cover (2). An activity plate (3) is slidably inserted into the protective cover (2) through the fixed through groove (4). Limit grooves (15) are opened on both sides of the activity plate (3). Limit blocks (17) are fixedly installed on both sides inside the fixed through groove (4), and the limit blocks (17) are slidably connected to the limit grooves (15). Above the inside of the protective cover (2) and in front of the activity plate (3), a driving mechanism is arranged.
2. The tensile test device for power cord processing according to claim 1, wherein: The clamping mechanism (11) includes bearing plates (18), and the number of the bearing plates (18) is two. The two bearing plates (18) are respectively fixedly installed on the other side of the top of the substrate (1) and the top of the support plate (25). The bearing plate (18) is fixedly installed with a fixed plate (26) through a support column installed on its top. An electric telescopic rod (19) is fixedly inserted through the top of the fixed plate (26). The driving end of the electric telescopic rod (19) is fixedly installed with a pressing plate (22). A plurality of upper convex strips (23) are fixedly installed on the bottom of the pressing plate (22). A plurality of lower convex strips (24) are fixedly installed on the top of the bearing plate (18), and the lower convex strips (24) and the upper convex strips (23) are arranged in a vertically staggered manner.
3. The tensile test device for power cord processing according to claim 1, characterized in that: The driving mechanism includes a rotating shaft (7), and the rotating shaft (7) is rotatably installed above the inside of the protective cover (2) and in front of the activity plate (3). On one side of the protective cover (2), a second motor (16) corresponding to the position of the rotating shaft (7) is fixedly installed. The driving end of the second motor (16) penetrates through one side of the protective cover (2) and extends into the protective cover (2) and is fixedly connected to one end of the rotating shaft (7). On both sides of the front of the activity plate (3), racks (5) are fixedly inlaid. On the outer wall of the rotating shaft (7), gears (6) corresponding to the positions and numbers of the racks (5) are fixedly installed, and the gears (6) are meshed with the racks (5).
4. The tensile test device for power cord processing according to claim 2, wherein: A plurality of positioning rods (20) are fixedly installed on the top of the pressing plate (22). Positioning holes (21) corresponding to the positions and numbers of the positioning rods (20) are opened on the top of the fixed plate (26), and the positioning holes (21) are slidably connected to the positioning rods (20).
5. The tensile test device for power cord processing according to claim 1, wherein: An explosion-proof glass (8) is fixedly installed on the activity plate (3) through a window opened on its front.
6. The tensile test device for power cord processing according to claim 1, wherein: One side of the adjusting block (13) is provided with a threaded hole adapted to the screw rod (12), and the adjusting block (13) is threadedly connected to the screw rod (12) through the threaded hole opened on one side thereof. A number of balls (14) are movably installed on the sliding contact surface of the adjusting block (13) and the slideway (9), and the balls (14) are in rolling contact with the inner wall of the slideway (9).
Citation Information
Patent Citations
Tensile testing device for power line processing
CN219201099U