Detection device for welding of automobile rear door window frame
Through the cooperation of the design inspection platform and hydraulic mechanism, the problem of long and high cost of welding quality inspection cycle and high cost of automobile rear door and window frames in the prior art is solved, and fast and low-cost welding quality inspection is achieved, which is suitable for automobile door bodies and door and window frames of different sizes.
Patent Information
- Application Number
- CN202421351250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The welding quality inspection of the rear door and window frames of existing cars needs to be carried out until it is installed on the vehicle, and the inspection cycle is long and the cost is high.
A detection device including a detection platform, a positioning mechanism, a hydraulic mechanism and a motor is designed. Through the cooperation of the arc rubber pad and the down plate, the door frame and the door body are quickly fixed, and the hydraulic press is used to conduct pressure testing to judge the welding quality.
It realizes fast and low-cost welding quality inspection, improves inspection efficiency, and is suitable for car doors and doors and window frames of different sizes.
Smart Images

Figure CN223154705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile detection equipment, and particularly relates to a detection device for welding an automobile rear door window frame. Background Technique
[0002] Welding is a process of joining metal parts using various fusible alloys. The melting point of the solder is lower than that of the materials to be welded. In this way, the parts can be welded by establishing intermolecular connection on their surfaces without being melted. With the gradual improvement of people's living standards, automobiles have gradually become a necessity for every household. The emergence of automobiles not only provides convenience for people's transportation but also has extensive applications in the transportation industry. At present, automobile doors are divided into integral stamping doors and doors with window frames and door bodies welded separately. When processing automobile window frames, welding mechanisms are required for welding, and after welding, the welding quality needs to be detected to prevent unqualified doors from being put into use. The following problems exist in the prior art:
[0003] Because after the existing automobile rear door window frames are welded, it is only possible to determine whether the welding quality is qualified by undergoing a collision test after being installed on the vehicle, or by using instruments to detect the quality of the welded vehicle window frames. However, the former has a long detection cycle and low detection efficiency, while the latter requires professional equipment and high detection costs. Content of the Utility Model
[0004] The utility model provides a detection device for welding an automobile rear door window frame to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A detection device for welding an automobile rear door window frame includes a detection platform mechanism. Positioning mechanisms are arranged on both the left and right sides of the detection platform mechanism. An automobile door body is arranged on the top of the detection platform mechanism. An automobile window frame is fixedly welded to the right end of the automobile door body. The detection platform mechanism includes a door placement plate. A through depression groove is opened in the middle of the top end of the door placement plate in the front-back direction. Placement bottom plates are fixedly installed on both the left and right sides of the top of the door placement plate. Arc rubber pads are fixedly installed on the tops of the two placement bottom plates. An installation groove is opened in the middle of the bottom end of the door placement plate and penetrates above the depression groove. A pressure detection mechanism is arranged on the inner wall of the installation groove.
[0007] A further improvement of the technical solution of the present utility model lies in that: both of the two positioning mechanisms include extension plates, the two extension plates are respectively fixedly installed on the left and right sides of the door placement plate, positioning columns are fixedly installed at the tops of the two extension plates, adjustment chutes are provided on the opposite surfaces of the two positioning columns, positioning motors are fixedly installed at the tops of the two positioning columns, the output shafts of the two positioning motors respectively penetrate into the inner cavities of the two adjustment chutes and are fixedly installed with threaded rods, adjustment hanging plates are threadedly installed on the outer walls of the two threaded rods, the two adjustment hanging plates are respectively slidably connected to the inner walls of the two adjustment chutes, lower pressing plates are fixedly installed on the sides of the bottoms of the two adjustment hanging plates away from the positioning columns, pressing rubber pads are fixedly installed at the bottoms of the two lower pressing plates, and the two pressing rubber pads are respectively located above the two arc rubber pads.
[0008] A further improvement of the technical solution of the present utility model lies in that: the pressure detection mechanism includes an adjustment mechanism, the adjustment mechanism is arranged on the inner wall of the installation groove, a hydraulic mechanism is arranged above the adjustment mechanism, and a top pressing plate is arranged above the hydraulic mechanism.
[0009] A further improvement of the technical solution of the present utility model lies in that: the adjustment mechanism includes an adjustment box, the four sides of the adjustment box are fixedly connected to the four sides of the inner wall of the installation groove, a driving motor is fixedly installed on the left side of the inner wall of the adjustment box, a reciprocating lead screw is fixedly installed on the output shaft of the driving motor, the hydraulic mechanism includes a hydraulic press, two hydraulic oil inlets are fixedly connected to the lower front side of the hydraulic press, a T-shaped moving plate is fixedly installed at the bottom of the hydraulic press, the front and rear sides of the vertical part of the T-shaped moving plate are lapped with the front and rear sides of the moving chute, the vertical part of the T-shaped moving plate is threadedly connected to the outer wall of the reciprocating lead screw, and the top output end of the hydraulic press is fixedly connected to the center of the bottom of the top pressing plate.
[0010] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is as follows:
[0011] 1. The present utility model provides a detection device for welding the rear door window frame of an automobile. Through the mutual cooperation among the door placement plate, the placement bottom plate, the arc rubber pad, the positioning mechanism, and the hydraulic mechanism, the welded window frame and the door body can be quickly fixed and pressure tested, so as to obtain whether the welding quality is qualified, improve the detection speed, and complete the test only by relying on the hydraulic press and some motors, saving the cost of the detection equipment.
[0012] 2. The utility model provides a detection device for welding the rear door window frame of an automobile. Through the mutual cooperation among the adjustment box, the driving motor and the reciprocating lead screw, the overall hydraulic mechanism can perform left - right reciprocating motion, so that it can move to the weld positions between automobile door bodies of different sizes and automobile door window frames, and jack up to perform pressure testing, improving the applicability of the testing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the overall schematic diagram of the structure of the utility model;
[0014] Figure 2 is the schematic diagram of the detection platform mechanism of the structure of the utility model;
[0015] Figure 3 is the schematic diagram of the positioning mechanism of the structure of the utility model;
[0016] Figure 4 is the schematic diagram of the pressure detection mechanism of the structure of the utility model;
[0017] Figure 5 is the schematic cross - section diagram of the adjustment box of the structure of the utility model.
[0018] In the figure: 1. Detection platform mechanism; 11. Door placement board; 12. Sinking groove; 13. Placement bottom plate; 14. Arc rubber pad; 15. Installation groove; 16. Pressure detection mechanism; 161. Adjustment mechanism; 1611. Adjustment box; 1612. Driving motor; 1613. Reciprocating lead screw; 1614. Moving chute; 162. Hydraulic mechanism; 1621. Hydraulic press; 1622. Hydraulic oil inlet; 1623. T - shaped moving plate; 163. Top pressing plate; 2. Positioning mechanism; 21. Extension plate; 22. Positioning column; 23. Adjustment chute; 24. Positioning motor; 25. Threaded rod; 26. Adjustment hanging plate; 27. Lower pressing plate; 28. Lower pressing rubber pad; 3. Automobile door body; 4. Automobile door window frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.
[0020] Such as Figure 1 、 Figure 2 、 Figure 3As shown in the figure, the utility model provides a detection device for welding the rear door window frame of an automobile, which includes a detection platform mechanism 1. Positioning mechanisms 2 are arranged on both the left and right sides of the detection platform mechanism 1. An automobile door body 3 is arranged on the top of the detection platform mechanism 1. A rear door window frame 4 of the automobile is fixedly welded to the right end of the automobile door body 3. The detection platform mechanism 1 includes a door placing plate 11. A sunken groove 12 that penetrates through from front to back is opened in the middle of the top end of the door placing plate 11. Placing bottom plates 13 are fixedly installed on both the left and right sides of the top of the door placing plate 11. Arc rubber pads 14 are fixedly installed on the top of the two placing bottom plates 13. An installation groove 15 that penetrates above the sunken groove 12 is opened in the middle of the bottom end of the door placing plate 11. A pressure detection mechanism 16 is arranged on the inner wall of the installation groove 15. Both positioning mechanisms 2 include extension plates 21. The two extension plates 21 are respectively fixedly installed on the left and right sides of the door placing plate 11. Positioning columns 22 are fixedly installed on the top of the two extension plates 21. Adjustment sliding grooves 23 are opened on the opposite surfaces of the two positioning columns 22. Positioning motors 24 are fixedly installed on the top of the two positioning columns 22. The output shafts of the two positioning motors 24 respectively penetrate into the inner cavities of the two adjustment sliding grooves 23 and are fixedly installed with threaded rods 25. Adjustment hanging plates 26 are threadedly installed on the outer walls of the two threaded rods 25. The two adjustment hanging plates 26 are respectively slidably connected to the inner walls of the two adjustment sliding grooves 23. On the side of the bottom of the two adjustment hanging plates 26 away from the positioning columns 22, lower pressing plates 27 are fixedly installed. Lower pressing rubber pads 28 are fixedly installed on the bottom of the two lower pressing plates 27. The two lower pressing rubber pads 28 are respectively located above the two arc rubber pads 14;
[0021] When it is necessary to detect the welding quality between the rear door window frame and the door body of the automobile, the automobile door body 3 and the rear door window frame 4 of the automobile are respectively placed on the arc rubber pads 14 on the placing bottom plates 13 on the left and right sides of the top of the door placing plate 11. Then, by simultaneously starting the positioning motors 24 at the top of the positioning columns 22 on the top of the two extension plates 21, the threaded rods 25 in the adjustment sliding grooves 23 opened on the two positioning columns 22 can be driven to rotate. Thus, in cooperation with the threaded connection with the adjustment hanging plates 26, the adjustment hanging plates 26 are driven to move downward. With the installed lower pressing plates 27 and the lower pressing rubber pads 28 at the bottom of the lower pressing plates 27, the automobile door body 3 and the rear door window frame 4 placed on the arc rubber pads 14 can be clamped and fixed downward, and the soft characteristics of the arc rubber pads 14 and the lower pressing rubber pads 28 are utilized to prevent the automobile door body 3 and the rear door window frame 4 from being damaged by pressing.
[0022] As Figure 4 shown, the pressure detection mechanism 16 includes an adjustment mechanism 161. The adjustment mechanism 161 is arranged on the inner wall of the installation groove 15. A hydraulic mechanism 162 is arranged above the adjustment mechanism 161. A top pressing plate 163 is arranged above the hydraulic mechanism 162;
[0023] After the car door body 3 is positioned, the hydraulic mechanism 162 above the lower adjusting mechanism 161 and the top pressing plate 163 included therein can cooperate to jack up the weld between the car door body 3 and the car window frame 4, and visually observe the welding quality between the car door body 3 and the car window frame 4 to check for cracking.
[0024] As Figure 5 shown, the adjusting mechanism 161 includes an adjusting box 1611. The four sides of the adjusting box 1611 are fixedly connected to the four inner side walls of the installation groove 15. A driving motor 1612 is fixedly installed on the left side of the inner wall of the adjusting box 1611. The output shaft of the driving motor 1612 is fixedly installed with a reciprocating lead screw 1613. The hydraulic mechanism 162 includes a hydraulic press 1621. Two hydraulic oil inlets 1622 are fixedly connected to the lower front side of the hydraulic press 1621. A T-shaped moving plate 1623 is fixedly installed at the bottom of the hydraulic press 1621. The front and rear sides of the vertical part of the T-shaped moving plate 1623 are lapped with the front and rear sides of the moving chute 1614. The vertical part of the T-shaped moving plate 1623 is threadedly connected to the outer wall of the reciprocating lead screw 1613. The top output end of the hydraulic press 1621 is fixedly connected to the center of the bottom of the top pressing plate 163;
[0025] By starting the driving motor 1612 in the adjusting box 1611, the reciprocating lead screw 1613 is driven to rotate. Cooperating with the threaded connection at the vertical part of the T-shaped moving plate 1623, the T-shaped moving plate 1623 can be driven to perform left and right reciprocating movement adjustment in the moving chute 1614 until the top pressing plate 163 at the top output end of the hydraulic press 1621 moves to the lower part of the weld between the car door body 3 to be detected and the car window frame 4. Then, the power supply of the driving motor 1612 can be manually turned off to stop the movement of the hydraulic press 1621. Then, the hydraulic oil inlet 1622 is connected to a oil pipe, and an external electric motor drives an external pump body to generate pressure, and the oil fluid is sent into the cylinder body included in the hydraulic press. Through the change in the sealing performance between the cylinder body and the piston, the energy is transmitted to the output end, so as to jack up the top pressing plate 163, squeeze the weld between the car door body 3 and the car window frame 4 upward, and penetrate the pressure value. According to the pressure value that the qualified window frame can withstand, adjustments are made. Once the pressure value is not reached, the car door body 3 and the car window frame 4 will crack or break, which means it is a welding unqualified product.
[0026] Next, the working principle of the detection device for welding the rear car window frame will be specifically described.
[0027] As Figures 1-5As shown in the figure, when it is necessary to detect the welding quality between the rear door window frame and the door body of the car, the car door body 3 and the car window frame 4 are respectively placed on the top of the arc rubber pads 14 on the placement bottom plates 13 on the left and right sides of the top of the car door placement plate 11. Then, by simultaneously starting the positioning motors 24 at the tops of the positioning columns 22 on the tops of the two extension plates 21, the threaded rods 25 in the adjustment sliding grooves 23 opened in the two positioning columns 22 can be driven to rotate. Thus, in cooperation with the threaded connection of the adjustment hanging plate 26, the adjustment hanging plate 26 is driven to move downward. With the installed lower pressing plate 27 and the lower pressing rubber pad 28 at the bottom of the lower pressing plate 27, the car door body 3 and the car window frame 4 placed on the arc rubber pads 14 can be clamped and fixed downward. By utilizing the soft characteristics of the arc rubber pads 14 and the lower pressing rubber pads 28, the car door body 3 and the car window frame 4 can be prevented from being bruised. Then, the drive motor 1612 in the adjustment box 1611 can be started, thereby driving the reciprocating lead screw 1613 to rotate. In cooperation with the threaded connection at the perpendicular position of the T-shaped moving plate 1623, the T-shaped moving plate 1623 can be driven to perform a reciprocating left and right movement adjustment in the moving sliding groove 1614 until the top pressing plate 163 at the output end of the top of the hydraulic press 1621 moves to the lower part of the welding joint of the car door body 3 and the car window frame 4 to be detected. At this time, the power supply of the drive motor 1612 can be manually turned off to stop the movement of the hydraulic press 1621. Then, by connecting a oil pipe to the hydraulic oil inlet 1622, an external electric motor drives an external pump body to generate pressure, and the oil liquid is sent into the cylinder body included in the hydraulic press. Through the change in the sealing performance between the cylinder body and the piston, the energy is transmitted to the output end, thereby jacking up the top pressing plate 163 upward to squeeze the weld joint of the car door body 3 and the car window frame 4 upward and penetrate the pressure value. According to the pressure value that the qualified window frame can withstand, adjustments are made. Once the car door body 3 and the car window frame 4 crack or break before reaching the qualified pressure value, they are unqualified welding products.
[0028] The above text generally describes the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit of the present utility model are all within the protection scope of the present utility model.
Claims
1. A detection device for welding the rear window frame of an automobile, comprising a detection platform mechanism (1), characterized in that: Positioning mechanisms (2) are provided on both the left and right sides of the detection platform mechanism (1). A vehicle door body (3) is provided on the top of the detection platform mechanism (1). A vehicle door window frame (4) is fixedly welded to the right end of the vehicle door body (3). The detection platform mechanism (1) includes a door placement plate (11). A through depression groove (12) is formed in the middle of the top end of the door placement plate (11). Placement bottom plates (13) are fixedly installed on both the left and right sides of the top of the door placement plate (11). Arc rubber pads (14) are fixedly installed on the tops of the two placement bottom plates (13). An installation groove (15) that penetrates above the depression groove (12) is formed in the middle of the bottom end of the door placement plate (11). A pressure detection mechanism (16) is provided on the inner wall of the installation groove (15).
2. The inspection device for welding the rear door window frame of an automobile according to claim 1, wherein: Both of the two positioning mechanisms (2) include extension plates (21). The two extension plates (21) are respectively fixedly installed on the left and right sides of the door placement plate (11). Positioning columns (22) are fixedly installed on the tops of the two extension plates (21). Adjustment sliding grooves (23) are formed on the opposite surfaces of the two positioning columns (22). Positioning motors (24) are fixedly installed on the tops of the two positioning columns (22). The output shafts of the two positioning motors (24) respectively penetrate into the inner cavities of the two adjustment sliding grooves (23) and are fixedly installed with threaded rods (25). Adjustment hanging plates (26) are threadedly installed on the outer walls of the two threaded rods (25). The two adjustment hanging plates (26) are respectively slidably connected to the inner walls of the two adjustment sliding grooves (23). On the side of the bottoms of the two adjustment hanging plates (26) away from the positioning columns (22), lower pressing plates (27) are fixedly installed. Lower pressing rubber pads (28) are fixedly installed on the bottoms of the two lower pressing plates (27). The two lower pressing rubber pads (28) are respectively located above the two arc rubber pads (14).
3. The inspection device for welding of the rear window frame of an automobile according to claim 1, characterized in that: The pressure detection mechanism (16) includes an adjustment mechanism (161). The adjustment mechanism (161) is provided on the inner wall of the installation groove (15). A hydraulic mechanism (162) is provided above the adjustment mechanism (161). A top pressing plate (163) is provided above the hydraulic mechanism (162).
4. The inspection device for welding the rear window frame of an automobile according to claim 3, characterized in that: The adjusting mechanism (161) includes an adjusting box (1611). Four sides of the adjusting box (1611) are fixedly connected to four inner side walls of the installation groove (15). A driving motor (1612) is fixedly installed on the left side of the inner wall of the adjusting box (1611). An output shaft of the driving motor (1612) is fixedly installed with a reciprocating lead screw (1613). The hydraulic mechanism (162) includes a hydraulic press (1621). Two hydraulic oil inlets (1622) are fixedly connected to the lower front side of the hydraulic press (1621). A T-shaped moving plate (1623) is fixedly installed at the bottom of the hydraulic press (1621). The front and rear sides of the vertical part of the T-shaped moving plate (1623) are lapped with the front and rear sides of the moving chute (1614). The vertical part of the T-shaped moving plate (1623) is threadedly connected to the outer wall of the reciprocating lead screw (1613). The top output end of the hydraulic press (1621) is fixedly connected to the center of the bottom of the top pressing plate (163).