Emulsified asphalt mixer
By introducing a stirring assembly and heating mechanism into the emulsified asphalt mixer, the problems of uneven adhesion and heating of asphalt are solved, uniform mixing and heating of materials are achieved, and processing quality is improved.
Patent Information
- Application Number
- CN202422385753.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the stirring process, the bitumen is prone to adhere to the side walls, resulting in waste and uneven heat, affecting the processing quality.
An emulsified asphalt mixer is designed, including a stirring assembly and a heating mechanism, which drives the stirring blades, sidewall scrapers and top scrapers to rotate through a stirring rod to prevent asphalt from adhering to the inner side wall of the mixing box, and at the same time, uniform mixing and heating of materials is achieved through a mortar pump and a return pipe.
Effectively prevent material waste, ensure uniform heating of asphalt, and improve processing quality.
Smart Images

Figure CN223159115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt processing, in particular to an emulsified asphalt mixer. Background Technique
[0002] Emulsified asphalt is a viscous asphalt that is dispersed in water containing an emulsifier-stabilizer in the form of micro-droplets through heat fusion and mechanical action, forming an oil-in-water (O / W) type asphalt emulsion. Emulsified asphalt is a road construction material that liquefies the road asphalt usually used at high temperatures through mechanical stirring and chemical stabilization (emulsification) and diffuses it into water, resulting in a very low viscosity and good fluidity at normal temperature. It can be used at normal temperature or with cold and wet stone materials.
[0003] There are some deficiencies in the existing emulsified asphalt mixers during use. For example, during the stirring process, asphalt is prone to adhering to the side walls, which is likely to cause waste, and during the processing process, it is prone to uneven heating. Therefore, we propose a new type of emulsified asphalt mixer. Content of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract of the specification and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification, and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] In view of the problems existing in the existing technology, the utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide an emulsified asphalt mixer that can prevent asphalt from sticking to the side walls of the mixing barrel during use, and at the same time ensure uniform heating, which helps to improve the processing quality.
[0007] To solve the above technical problems, according to one aspect of the utility model, the following technical solutions are provided:
[0008] An emulsified asphalt mixer, comprising:
[0009] A frame, including a base, support feet provided at the four corners of the bottom of the base, a mixing tank provided on the top of the base, a tank cover provided on the top of the mixing tank, a feed port provided on one side of the top of the tank cover, a heating mechanism provided on the surface of the mixing tank, a mortar pump provided at the bottom of one side of the mixing tank, and a return pipe provided on the top of the mortar pump. One end of the mortar pump is communicated with the bottom of the mixing tank, and the other end of the return pipe is communicated with the tank cover;
[0010] The stirring assembly includes a motor disposed in the middle at the bottom of the base, a stirring rod disposed at the output end of the motor and extending into the inner cavity of the stirring tank, stirring blades disposed on the surface of the stirring rod, a connecting rod disposed at the bottom of the stirring rod, a side wall scraper disposed on one side of the connecting rod, and a top scraper disposed at the top of the stirring rod.
[0011] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: a fixing seat is provided at the bottom of the support leg frame, and an anti-slip gasket is provided at the bottom of the fixing seat.
[0012] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: a mesh grille is provided in the inner cavity of the feed inlet.
[0013] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: a discharge port is provided at the bottom on one side of the stirring tank, and a one-way valve is provided on the discharge port.
[0014] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: a connection port matching the return pipe is provided at the top of the box cover.
[0015] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: the side wall scraper is inclined, and one side of the side wall scraper is attached to the inner side wall of the stirring tank.
[0016] As a preferred solution of an emulsified asphalt mixer according to the present invention, wherein: the top of the top scraper is attached to the bottom of the box cover.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The rotation of the motor drives the rotation of the stirring rod, the rotation of the stirring rod drives the rotation of the stirring blades, and during the rotation of the stirring blades, the asphalt is stirred and mixed. The stirring rod also drives the rotation of the side wall scraper and the top scraper. The side wall scraper scrapes the materials adhering to the inner side wall of the stirring tank, and the top scraper scrapes the materials adhering to the bottom of the box cover, which can prevent material waste;
[0019] 2. In addition, through the cooperation of the mortar pump and the return pipe, the materials at the bottom of the stirring tank are transported to the top of the stirring tank, which is convenient for the materials to be mixed evenly and heated evenly, and helps to improve the processing quality. Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will describe the present utility model in detail in conjunction with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings. Among them:
[0021] Figure 1 It is a schematic structural diagram of the present utility model;
[0022] Figure 2 It is a schematic top view structural diagram of the present utility model;
[0023] Figure 3 It is a schematic structural diagram of the stirring assembly of the present utility model.
[0024] In the figure: 100 frame, 110 base, 120 support leg frame, 130 mixing tank, 140 tank cover, 150 feed inlet, 160 heating mechanism, 170 mortar pump, 180 return pipe, 200 stirring assembly, 210 motor, 220 stirring rod, 230 stirring blade, 240 connecting rod, 250 side wall scraper, 260 top scraper. Specific embodiments
[0025] In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail in conjunction with the drawings.
[0026] Many specific details are set forth in the following description in order to provide a thorough understanding of the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar promotions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0027] Secondly, the present utility model is described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.
[0028] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following will further describe the embodiments of the present utility model in detail in conjunction with the drawings.
[0029] The present utility model provides the following technical solution: An emulsified asphalt mixer can prevent asphalt from sticking to the side wall of the mixing barrel during use, and at the same time can ensure uniform heating, which helps to improve the processing quality;
[0030] Figures 1 to 3 Shown is a structural schematic diagram of an embodiment of an emulsified asphalt mixer of the present utility model, the main part of which includes a frame 100 and a stirring assembly 200;
[0031] The frame 100 includes a base 110, support feet 120 installed at the four corners of the bottom of the base 110, a mixing tank 130 installed on the top of the base 110, a tank cover 140 installed on the top of the mixing tank 130, a feed inlet 150 installed on one side of the top of the tank cover 140, a heating mechanism 160 installed on the surface of the mixing tank 130, a mortar pump 170 installed at the bottom of one side of the mixing tank 130, and a return pipe 180 installed on the top of the mortar pump 170. One end of the mortar pump 170 is connected to the bottom of the mixing tank 130, and the other end of the return pipe 180 is connected to the tank cover 140. A fixing seat is installed at the bottom of the support feet 120, and an anti-slip gasket is installed at the bottom of the fixing seat. A mesh grille is installed in the inner cavity of the feed inlet 150. A discharge port is installed at the bottom of one side of the mixing tank 130, and a one-way valve is installed on the discharge port. A connection port matching with the return pipe 180 is arranged on the top of the tank cover 140. Further, the base 110 and the support feet 120 are used to carry the mixing tank 130, the mixing tank 130 is used for asphalt mixing, the tank cover 140 is used to seal the mixing tank 130, the feed inlet 150 is used for raw materials to enter, the heating mechanism 160 is used for asphalt heating, and the mortar pump 170 and the return pipe 180 are used to convey the materials at the bottom of the mixing tank 130 to the top of the mixing tank 130 to facilitate uniform mixing of the materials;
[0032] The stirring assembly 200 includes a motor 210 installed in the middle of the bottom of the base 110, a stirring rod 220 installed at the output end of the motor 210 and extending into the inner cavity of the mixing tank 130, stirring blades 230 installed on the surface of the stirring rod 220, a connecting rod 240 installed at the bottom of the stirring rod 220, a side wall scraper 250 installed on one side of the connecting rod 240, and a top scraper 260 installed at the top of the stirring rod 220. The side wall scraper 250 is inclined, and one side of the side wall scraper 250 is attached to the inner side wall of the mixing tank 130. The top of the top scraper 260 is attached to the bottom of the tank cover 140. Further, the motor 210 is used to drive the stirring rod 220 to rotate, the stirring rod 220 is used to drive the stirring blades 230 to rotate, the stirring blades 230 are used for asphalt mixing, the connecting rod 240 is used to carry the side wall scraper 250, the side wall scraper 250 is used to scrape the materials adhering to the inner side wall of the mixing tank 130, and the top scraper 260 is used to scrape the materials adhering to the bottom of the tank cover 140.
[0033] Combined with Figures 1 - 3, An emulsified asphalt mixer according to this embodiment has the following specific principle: The rotation of the motor 210 drives the rotation of the stirring rod 220, and the rotation of the stirring rod 220 drives the rotation of the stirring blades 230. During the rotation of the stirring blades 230, the asphalt is stirred and mixed. At the same time, the stirring rod 220 drives the side wall scraper 250 and the top scraper 260 to rotate. The side wall scraper 250 scrapes the materials adhering to the inner side wall of the mixing tank 130, and the top scraper 260 scrapes the materials adhering to the bottom of the tank cover 140, which can prevent material waste. In addition, through the cooperation of the mortar pump 170 and the return pipe 180, the materials at the bottom of the mixing tank 130 are transported to the top of the mixing tank 130, which facilitates the uniform mixing and heating of the materials and helps to improve the processing quality.
[0034] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be combined with each other in any way. The exhaustive description of these combinations is not given in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. An emulsified asphalt mixer, characterized in that, Comprising: A frame (100), including a base (110), support feet (120) provided at the four corners of the bottom of the base (110), a mixing tank (130) provided on the top of the base (110), a tank cover (140) provided on the top of the mixing tank (130), a feed inlet (150) provided on one side of the top of the tank cover (140), a heating mechanism (160) provided on the surface of the mixing tank (130), a mortar pump (170) provided at the bottom of one side of the mixing tank (130), and a return pipe (180) provided on the top of the mortar pump (170). One end of the mortar pump (170) is communicated with the bottom of the mixing tank (130), and the other end of the return pipe (180) is communicated with the tank cover (140); A mixing assembly (200), including a motor (210) provided in the middle of the bottom of the base (110), a mixing rod (220) provided at the output end of the motor (210) and extending into the inner cavity of the mixing tank (130), mixing blades (230) provided on the surface of the mixing rod (220), a connecting rod (240) provided at the bottom of the mixing rod (220), a side wall scraper (250) provided on one side of the connecting rod (240), and a top scraper (260) provided on the top of the mixing rod (220).
2. The emulsified asphalt mixer according to claim 1, wherein: A fixing seat is provided at the bottom of the support foot (120), and an anti-slip gasket is provided at the bottom of the fixing seat.
3. An emulsified asphalt mixer according to claim 1, characterized in that: A mesh grille is provided in the inner cavity of the feed inlet (150).
4. An emulsified asphalt mixer according to claim 1, characterized in that: A discharge port is provided at the bottom of one side of the mixing tank (130), and a one-way valve is provided on the discharge port.
5. An emulsified asphalt mixer according to claim 1, characterized in that: A connection port matching the return pipe (180) is provided on the top of the tank cover (140).
6. The emulsified asphalt mixer according to claim 1, characterized in that: The side wall scraper (250) is inclined, and one side of the side wall scraper (250) is attached to the inner side wall of the mixing tank (130).
7. An emulsified asphalt mixer according to claim 1, characterized in that: The top of the top scraper (260) is attached to the bottom of the tank cover (140).