High-shear mixing equipment for daily chemical product production

By introducing storage tanks, spiral feed rollers and weighing modules into daily chemical products production equipment, the problem of manual addition of solid raw materials is solved, and the precise addition and simplified operation of solid raw materials is achieved.

CN223159191UActive Publication Date: 2025-07-29GUANGDONG KINGKEY FINE CHEM CO LTD
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Patent Information

Application Number
CN202422384862.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

When adding solid raw materials to existing daily chemical products production equipment, the amount of solid raw materials needs to be manually weighed and poured manually, which is cumbersome and inconvenient to add.

Method used

A high-shear mixing device including a storage tank, a spiral feed roller, a weighing module and a valve is designed. The solid raw material is fed into the weighing tank through a spiral feed roller, and the amount of solid raw material is controlled by using the weighing module. When the set value is reached, the valve will automatically open and feed the raw material into the hopper.

Benefits of technology

It realizes the precise addition of solid raw materials, simplifies the operation process, ensures the accuracy of the amount of solid raw materials, and eliminates the cumbersome steps of manual loading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides high-shear mixing equipment for producing daily chemical products. The high-shear mixing equipment comprises a fixed frame, a storage tank, a first discharge pipe, a motor, a spiral feeding roller, a weighing module, a second discharge pipe, a valve and a feed hopper, according to the utility model, the material storage tank, the weighing tank and the weighing module are arranged, when a certain amount of solid raw materials need to be added, the solid raw materials gradually enter the weighing tank under the action of the spiral feeding roller, and when the weighing module reaches a set numerical value, the valve is opened, so that the solid raw materials in the weighing tank fall into the feeding hopper; therefore, a manual feeding form is eliminated, the solid raw materials are convenient to add, and the operation of adding the solid raw materials becomes simpler while the accurate dosage of the solid raw materials is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-shear mixing, and particularly relates to a high-shear mixing device for the production of daily chemical products. Background Art

[0002] The high-shear mixing technology has excellent functions such as mixing, crushing, and dispersing. It has a particularly significant crushing effect on various high-molecular elastic materials, can effectively solve the problems of crushing and mixing of various materials, and replaces the traditional colloid mill equipment. Compared with the traditional production process, it has four major advantages: low energy consumption, low production cost, high product quality, and ultra-fine particle size. Due to the super strong crushing and mixing functions of the high-shear technology, it is widely used in the production process of daily chemical products; for example, the patent document with the authorization announcement number of "CN213699545U" discloses a "clean high-shear mixing device for the production of facial cleanser". This utility model is convenient for disassembling and cleaning and is convenient for maintaining the overall airtightness of the device. Through the power take-off box cooperating with the shearing blades and the mixing wheels to mix and stir the materials in opposite directions, the stirring production efficiency is improved. By spraying the liquid through the spray pump, the self-cleaning ability of the device is enhanced to ensure the cleanliness of the product. However, for the feeding method of solid raw materials, the feeding port in the document is located at the top. Firstly, the position is relatively high, which is not convenient for adding solid raw materials. Secondly, when adding solid raw materials, the dosage of solid raw materials needs to be weighed manually and then poured into the device, and the operation is relatively cumbersome. Summary of the Utility Model

[0003] The purpose of the utility model is to design a high-shear mixing device for the production of daily chemical products to solve the problems raised in the background art. To achieve the above purpose, the utility model provides the following technical solutions: including a feed hopper communicating with the device body, and further including a storage tank installed on a fixed frame. A spiral feeding roller driven by a motor is embedded on the first discharge pipe at the bottom of the storage tank. The motor is fixedly connected to the top of the storage tank. The first discharge pipe is aligned with the inside of the weighing tank. The weighing tank is fixedly connected to the weighing end of the weighing module, and the bottom of the weighing module is fixedly connected to the fixed frame. A valve is provided on the second discharge pipe of the weighing tank, and the second discharge pipe is aligned with the feed hopper.

[0004] Further, the storage tank is installed on the fixed frame through a bracket. The bracket is connected to a fixing plate through a first vertical rod, and the weighing module is fixedly connected to the fixing plate.

[0005] Further, the bracket includes a first conical plate connected to the lower part of the storage tank. A plurality of second vertical rods are circumferentially distributed on the first conical plate. The plurality of second vertical rods are fixedly connected to a cross bar, and the cross bar is fixedly connected to the fixed frame.

[0006] Further, a second conical plate is fixedly connected to the lower part of the weighing tank, several support columns are fixedly connected to the second conical plate, the bottoms of the several support columns are fixedly connected through an annular rod, and the annular rod is fixedly connected to the weighing end of the weighing module.

[0007] Further, several notches are provided on both the first conical plate and the second conical plate.

[0008] Further, a ladder is provided on the fixed frame, and an opening and closing door is provided at the top of the storage tank.

[0009] Further, a cover plate is provided at the top of the weighing tank, a through hole is provided on the cover plate, the first discharge pipe passes through the through hole, and there is a gap between the outer circle of the first discharge pipe and the inner wall of the through hole.

[0010] Further, an annular plate is provided at the bottom of the cover plate, a dust-proof cloth is provided between the annular plate and the first discharge pipe, and the dust-proof cloth is in a relaxed state.

[0011] Further, both ends of the dust-proof cloth are fixedly connected to the annular plate and the first discharge pipe through tie straps.

[0012] Further, the first discharge pipe, the second discharge pipe and the feed hopper are coaxial. Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model is provided with a storage tank, a weighing tank and a weighing module. When a certain amount of solid raw material needs to be added, the solid raw material gradually enters the weighing tank under the action of the spiral feeding roller. When the weighing module reaches the set value, the valve opens, so that the solid raw material in the weighing tank falls into the feed hopper; Therefore, the present utility model eliminates the form of manual feeding, facilitates the addition of solid raw materials, ensures the accurate dosage of solid raw materials, and makes the operation of adding solid raw materials simpler. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 is the overall structural schematic diagram of the present utility model;

[0015] Figure 2 is the partial cross-sectional schematic diagram of the present utility model.

[0016] Wherein: 1. Storage tank; 2. Support; 3. Weighing tank; 4. Weighing module; 5. Feeding hopper; 6. First vertical rod; 7. Fixed frame; 8. Equipment main body; 9. Ladder; 10. Opening and closing door; 11. Motor; 12. First discharge pipe; 13. Screw feeding roller; 14. Annular plate; 15. Dust-proof cloth; 16. Annular rod; 17. Second discharge pipe; 18. Valve; 19. Support column; 20. Second conical plate; 21. Fixed plate; 22. First conical plate; 23. Cross bar; 24. Second vertical rod. Detailed implementation manner

[0017] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, elaborate in detail on the specific implementation manner, mechanism, features and their effects of the present utility model as follows.

[0018] Embodiment: Please refer to Figure 1-2 , a high-shear mixing device for the production of daily chemical products, which includes a feeding hopper 5 communicating with the equipment main body 8, and also includes a storage tank 1 installed on a fixed frame 7. A screw feeding roller 13 driven by a motor 11 is embedded on the first discharge pipe 12 at the bottom of the storage tank 1. The motor 11 is fixedly connected to the top of the storage tank 1. The first discharge pipe 12 is aligned with the inside of the weighing tank 3. The weighing tank 3 is fixedly connected to the weighing end of the weighing module 4, and the bottom of the weighing module 4 is fixedly connected to the fixed frame 7. A valve 18 is provided on the second discharge pipe 17 of the weighing tank 3, and the second discharge pipe 17 is aligned with the feeding hopper 5; wherein, the equipment main body 8 adopts the main structure of a common high-shear mixing device for realizing the shear mixing of various materials, and the weighing module 4 adopts an existing common weighing module 4, such as a structure using a pressure sensor to feedback the weight, and no more elaboration will be made here; and the storage tank 1 eliminates the situation that solid raw materials need to be manually added additionally each time; therefore, when a certain weight of solid raw materials needs to be added, the motor 11 is started to make the screw feeding roller 13 rotate, so as to gradually transfer the solid raw materials in the storage tank 1 to the weighing tank 3. When the weighing module 4 reaches the set value, the motor 11 stops, and then the valve 18 is opened, so that the solid raw materials in the weighing tank 3 fall into the feeding hopper 5, thereby realizing the accurate feeding of solid raw materials; therefore, the present utility model eliminates the form of manual feeding, facilitates the addition of solid raw materials, ensures the accurate dosage of solid raw materials, and makes the operation of adding solid raw materials simpler.

[0019] In this embodiment, the storage tank 1 is installed on the fixed frame 7 through the support 2. The support 2 is connected to the fixed plate 21 through the first vertical rod 6. The weighing module 4 is fixedly connected to the fixed plate 21. The support 2 includes a first conical plate 22 connected to the lower part of the storage tank 1. A number of second vertical rods 24 are circumferentially distributed on the first conical plate 22. The number of second vertical rods 24 is fixedly connected to the cross bar 23. The cross bar 23 is fixedly connected to the fixed frame 7. The lower part of the weighing tank 3 is fixedly connected with a second conical plate 20. A number of support columns 19 are fixedly connected to the second conical plate 20. The bottoms of the number of support columns 19 are fixedly connected through an annular rod 16. The annular rod 16 is fixedly connected to the weighing end of the weighing module 4, so as to realize the support of the weighing tank 3 and the storage tank 1. Moreover, a number of notches are provided on both the first conical plate 22 and the second conical plate 20 to reduce the weight of the equipment. In addition, a ladder 9 is provided on the fixed frame 7, and an opening and closing door 10 is provided at the top of the storage tank 1, which is convenient for the one-time addition of solid raw materials. In addition, a cover plate is provided at the top of the weighing tank 3. A through hole is provided on the cover plate. The first discharge pipe 12 passes through the through hole, and there is a gap between the outer circle of the first discharge pipe 12 and the inner wall of the through hole, which is beneficial to reducing the dust of solid raw materials. An annular plate 14 is provided at the bottom of the cover plate. A dust-proof cloth 15 is provided between the annular plate 14 and the first discharge pipe 12. The dust-proof cloth 15 is in a relaxed state. Both ends of the dust-proof cloth 15 are fixedly connected to the annular plate 14 and the first discharge pipe 12 through tie straps, so as to prevent the dust particles of solid raw materials from floating out of the weighing tank 3 without affecting the weighing quality. In addition, the first discharge pipe 12, the second discharge pipe 17 and the feed hopper 5 are coaxial, which is beneficial to the uniform falling of solid raw materials into the weighing tank 3, beneficial to improving the weighing quality, and at the same time convenient for solid raw materials to directly fall into the equipment main body 8.

[0020] Working principle: Before the equipment is used, first fill the storage tank 1 with solid raw materials through the ladder 9. Therefore, when a certain weight of solid raw materials needs to be added, first start the motor 11 to rotate the spiral feeding roller 13, so as to gradually transfer the solid raw materials in the storage tank 1 to the weighing tank 3. When the weighing module 4 reaches the set value, the motor 11 stops. Then the valve 18 is opened, so that the solid raw materials in the weighing tank 3 fall into the equipment main body 8 through the feed hopper 5, thus realizing the accurate feeding of solid raw materials. Therefore, this utility model eliminates the form of manual feeding, is convenient for the addition of solid raw materials, ensures the accurate dosage of solid raw materials, and makes the operation of adding solid raw materials simpler.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be a middle element at the same time. The terms "upper", "lower", "left", "right", "front", "rear" and similar expressions used herein are only for the purpose of illustration.

[0022] As described above, it is only the preferred embodiment of the present utility model and does not impose any form of limitation on the present utility model. Although the present utility model has been disclosed above with the preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to form equivalent embodiments by using the disclosed technical content without departing from the technical solution of the present utility model. However, as long as it does not depart from the technical solution content of the present utility model, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims

1. A high-shear mixing device for the production of daily chemical products, including a feed hopper (5) communicating with the main body of the device (8), characterized in that: It further includes a storage tank (1) installed on a fixing frame (7). A spiral feeding roller (13) driven by a motor (11) is embedded on a first discharge pipe (12) at the bottom of the storage tank (1). The motor (11) is fixedly connected to the top of the storage tank (1). The first discharge pipe (12) is aligned with the inside of a weighing tank (3). The weighing tank (3) is fixedly connected to the weighing end of a weighing module (4), and the bottom of the weighing module (4) is fixedly connected to the fixing frame (7). A valve (18) is provided on a second discharge pipe (17) of the weighing tank (3), and the second discharge pipe (17) is aligned with the feed hopper (5).

2. The high-shear mixing equipment for daily chemical product production according to claim 1, wherein: The storage tank (1) is installed on the fixing frame (7) through a bracket (2). The bracket (2) is connected to a fixing plate (21) through a first vertical rod (6). The weighing module (4) is fixedly connected to the fixing plate (21).

3. The high-shear mixing equipment for daily chemical product production according to claim 2, wherein: The bracket (2) includes a first conical plate (22) connected to the lower part of the storage tank (1). A number of second vertical rods (24) are circumferentially distributed on the first conical plate (22). The number of second vertical rods (24) is fixedly connected to a cross bar (23). The cross bar (23) is fixedly connected to the fixing frame (7).

4. The high-shear mixing equipment for daily chemical product production according to claim 3, characterized in that: A second conical plate (20) is fixedly connected to the lower part of the weighing tank (3). A number of support columns (19) are fixedly connected to the second conical plate (20). The bottoms of the number of support columns (19) are fixedly connected through an annular rod member (16). The annular rod member (16) is fixedly connected to the weighing end of the weighing module (4).

5. The high-shear mixing equipment for daily chemical production according to claim 4, characterized in that: A number of notches are provided on both the first conical plate (22) and the second conical plate (20).

6. The high-shear mixing equipment for daily chemical production according to claim 1, characterized in that: A ladder (9) is provided on the fixing frame (7), and an opening and closing door (10) is provided at the top of the storage tank (1).

7. The high-shear mixing equipment for daily chemical production according to claim 1, characterized in that: A cover plate is provided at the top of the weighing tank (3). A through hole is provided on the cover plate. The first discharge pipe (12) passes through the through hole, and there is a gap between the outer circle of the first discharge pipe (12) and the inner wall of the through hole.

8. The high-shear mixing equipment for daily chemical product production according to claim 7, characterized in that: An annular plate (14) is provided at the bottom of the cover plate. A dust-proof cloth (15) is provided between the annular plate (14) and the first discharge pipe (12). The dust-proof cloth (15) is in a relaxed state.

9. The high-shear mixing equipment for daily chemical product production according to claim 8, wherein: Both ends of the dust-proof cloth (15) are fixedly connected to the annular plate (14) and the first discharge pipe (12) respectively through cable ties.

10. The high-shear mixing equipment for daily chemical product production according to claim 1, characterized in that: The first discharge pipe (12), the second discharge pipe (17) and the feed hopper (5) are coaxial.

Citation Information

Patent Citations

  • Clean type high-shear mixing equipment for facial cleanser production

    CN213699545U