Synthesis kettle with impurity removal function

By setting up filter components and scraping components in the synthetic kettle, automatic cleaning of impurities is achieved, solving the problem that impurities in raw materials affect the quality of microcapsules, improving production efficiency and reducing manual operation.

CN223159260UActive Publication Date: 2025-07-29YANCHENG INST OF IND TECH
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Patent Information

Application Number
CN202422254400.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing microcapsule production synthesis kettles are prone to incorporate impurities into the raw materials before synthesis, resulting in a decrease in the quality of the microcapsule, and the impurity cleaning is time-consuming and labor-intensive, affecting production efficiency.

Method used

A synthetic kettle with impurity removal function was designed. By setting filter components on both sides of the filter plate and scraping components on the rear end surface of the kettle body, a vibration motor and electric push rod are used to realize the vibration of the filter plate and the automatic cleaning of impurities. Combined with the scraping function of the scraper, the impurities are ensured to be effectively removed.

Benefits of technology

It improves the efficiency of impurities cleaning, reduces the residue of impurities in the material, improves the production efficiency of microcapsules, and reduces the workload of personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of microcapsule production equipment, and discloses a synthesis kettle with an impurity removal function, which comprises a kettle body and a filter plate, a driving motor is embedded in the middle of the upper end face of the kettle body, a stirring roller is fixedly arranged at the output end of the driving motor, a connecting plate is fixedly arranged above the rear end face of the kettle body, and the connecting plate is fixedly connected with the filter plate. A round hole is formed in the middle of the upper end face of the connecting plate, an inclined groove is formed in the position, close to the upper portion of the front end, in the round hole, a containing groove is formed in the position, close to the upper portion, of the rear end face in the round hole, a scraping assembly is fixedly arranged in the containing groove, and filtering assemblies are fixedly arranged on the positions, close to the upper portions, of the two sides in the round hole. And the scraping assembly comprises an electric push rod, two clamping grooves and two scraping plates, a scraping box is fixedly arranged at the front end of the electric push rod, and limiting grooves are formed in the portions, close to the two sides of the front end, of the interior of the scraping box. According to the raw material impurity cleaning device, the impurity cleaning efficiency of raw materials is improved, the workload of workers is reduced, and the time delayed by impurity cleaning in production is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of microcapsule production equipment, in particular to a synthesis kettle with an impurity removal function. Background Technique

[0002] A synthesis kettle is a device used for chemical reactions and syntheses, widely applied in the fields of pharmaceuticals, chemicals, and materials science. Its main function is to provide a sealed reaction environment and control reaction conditions to achieve chemical reactions. In microcapsule production, the synthesis kettle is used for synthesizing and producing microcapsules, capable of efficiently synthesizing various microcapsules to meet the needs of different industries.

[0003] When the existing microcapsule production synthesis kettle is in use, raw materials are put into the reaction chamber in proportion and fully mixed by stirring. Under controlled temperature and pressure conditions, the raw materials undergo chemical reactions to form the core and shell structures of microcapsules. However, before synthesis and fermentation, impurities are easily incorporated into the raw materials, resulting in a reduction in the quality of the produced microcapsules. Moreover, cleaning the impurities consumes a large amount of time and energy, reducing the efficiency of microcapsule production.

[0004] Therefore, those skilled in the art have provided a synthesis kettle with an impurity removal function to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a synthesis kettle with an impurity removal function is proposed. It prevents impurities on the surface of the material from not being cleaned thoroughly during synthesis, eliminates the need for manual cleaning, improves the efficiency of impurity cleaning, and facilitates direct promotion for synthesis after cleaning, reducing the workload of personnel.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A synthesis kettle with an impurity removal function, including a kettle body and a filter plate. In the middle of the upper end face of the kettle body, a driving motor is embedded. The output end of the driving motor is fixedly provided with a stirring roller. Above the rear end face of the kettle body, a connecting plate is fixedly provided. In the middle of the upper end face of the connecting plate, a round hole is opened. Above the front end of the round hole, an inclined groove is opened. Above the rear end face of the round hole, a receiving groove is opened. Inside the receiving groove, a scraping component is fixedly provided. Above both sides of the round hole, filtering components are fixedly provided.

[0007] The scraping assembly includes an electric push rod, two card slots and two scraping plates. A scraping box is fixedly arranged at the front end of the electric push rod. Limiting grooves are respectively formed on both sides of the inner part of the scraping box near the front end. A sliding rod is fixedly arranged at the rear end of the inner part of the scraping box. A return spring is fixedly sleeved around the sliding rod. Limiting blocks are respectively fixedly arranged on one side of the front end faces of the two scraping plates, and pressing plates are respectively fixedly arranged on one side of the rear end faces of the two scraping plates;

[0008] The two filtering assemblies include two shock absorption grooves, two sliding grooves, two vibration motors and four through rods. Dampers are respectively fixedly arranged at the upper and lower ends of the four through rods. Buffer springs are fixedly sleeved around the four through rods. Connecting rods are respectively fixedly arranged at the output ends of the two vibration motors. Moving blocks are respectively fixedly arranged at the upper ends of the two connecting rods. Sliders are respectively fixedly arranged in the middle of the opposite sides of the two moving blocks. Air bags are respectively fixedly arranged in the middle of the upper end faces of the two moving blocks.

[0009] Further, the two limiting blocks are respectively slidably sleeved inside the two limiting grooves, and the two pressing plates are respectively slidably sleeved on both sides of the sliding rod.

[0010] Further, the two scraping plates and the lower end of the scraping box are located on the same horizontal plane, and the two scraping plates are clamped inside the two card slots.

[0011] Further, the two sliders are respectively slidably sleeved inside the two sliding grooves, the two moving blocks are respectively slidably sleeved on the four through rods, and the two moving blocks are respectively fixedly arranged on both sides of the filter plate.

[0012] Further, an input pipe is arranged through the middle of the inner bottom surface of the inclined groove, the lower end of the input pipe penetrates through the upper part of the rear end face of the kettle body, and a sealing plug is clamped inside the input pipe near the upper part.

[0013] Further, a controller is fixedly arranged in the middle of the front end face of the kettle body, support rods are fixedly arranged in a triangular shape at the lower end face of the kettle body, and an output valve is arranged through the middle of the lower end face of the kettle body.

[0014] The utility model has the following beneficial effects:

[0015] 1. A synthesis kettle with an impurity removal function proposed by the present utility model. By providing a filtering component connected to both sides of a filter plate, a connecting rod at the output end of a vibration motor in the filtering component is connected and fixed to a moving block, so that the moving block is fixedly connected to both sides of the filter plate. When the vibration motor drives the moving block to vibrate, both ends of the moving block slide along the circumference of a through rod, and simultaneously squeeze the buffer springs around the through rod and cooperate with dampers to rebound. Moreover, the slider connected to the moving block slides inside a chute, so that when the moving block drives the filter screen to vibrate, it can stably float up and down, preventing the filter plate from tilting during vibration, improving the efficiency of cleaning materials with impurities, and reducing the situation where impurities are incorporated into the materials during synthesis without being removed, thus reducing the quality.

[0016] 2. A synthesis kettle with an impurity removal function proposed by the present utility model. By providing a scraping component inside a receiving groove above the rear end face of a round hole, an electric push rod in the scraping component drives a scraping box to move, so that a pressing block at the rear end of a scraping plate inside the scraping box slides along the circumference of a sliding rod, and the reset spring around the sliding rod drives the pressing block to reset, enabling the scraping plate to squeeze the inner walls of the receiving groove and the round hole. When the cleaned materials on the filter plate are pushed by the scraping plate and the scraping box, it can reduce material leakage, and can be adjusted at different diameters inside the round hole, making it convenient to input the materials after removing impurities into the kettle body for synthesis, improving production efficiency and reducing the workload of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is an axonometric schematic diagram of the present utility model;

[0018] Figure 2 is an axonometric schematic diagram of the present utility model;

[0019] Figure 3 is a front sectional schematic diagram of the present utility model;

[0020] Figure 4 is a top sectional schematic diagram of a connecting plate of the present utility model;

[0021] Figure 5 is a front sectional schematic diagram of a connecting plate of the present utility model;

[0022] Figure 6 is an enlarged schematic diagram at position A of the present utility model;

[0023] Figure 7 is an enlarged schematic diagram at position B of the present utility model.

[0024] LEGEND DESCRIPTION:

[0025] 1. Driving motor; 2. Kettle body; 3. Support rod; 4. Connecting plate; 5. Round hole; 6. Inclined groove; 7. Sealing plug; 8. Input pipe; 9. Filter plate; 10. Controller; 11. Stirring roller; 12. Output valve; 13. Accommodating groove; 14. Scraping assembly; 15. Filtering assembly; 1401. Electric push rod; 1402. Card slot; 1403. Scraping box; 1404. Extrusion plate; 1405. Limiting block; 1406. Limiting groove; 1407. Slide bar; 1408. Return spring; 1409. Scraper; 1501. Damping groove; 1502. Vibration motor; 1503. Connecting rod; 1504. Chute; 1505. Slide block; 1506. Through rod; 1507. Air bag; 1508. Buffer spring; 1509. Moving block; 1510. Damper. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Refer to Figures 1 - 5 , an embodiment provided by the present invention: a synthesis kettle with an impurity removal function, including a kettle body 2 and a filter plate 9. A driving motor 1 is embedded in the middle of the upper end surface of the kettle body 2. A stirring roller 11 is fixedly arranged at the output end of the driving motor 1. A connecting plate 4 is fixedly arranged at the upper part of the rear end surface of the kettle body 2. A round hole 5 is opened in the middle of the upper end surface of the connecting plate 4. An inclined groove 6 is opened above the front end in the round hole 5. An accommodating groove 13 is opened above the rear end surface in the round hole 5. A scraping assembly 14 is fixedly arranged in the accommodating groove 13. Filtering assemblies 15 are fixedly arranged on both sides above the round hole 5.

[0028] An input pipe 8 is arranged through the middle of the inner bottom surface of the inclined groove 6. The lower end of the input pipe 8 penetrates through the upper part of the rear end surface of the kettle body 2. A sealing plug 7 is clamped in the upper part of the input pipe 8. A controller 10 is fixedly arranged in the middle of the front end surface of the kettle body 2. Support rods 3 are fixedly arranged at the lower end surface of the kettle body 2 in a triangular shape. An output valve 12 is arranged through the middle of the lower end surface of the kettle body 2.

[0029] Specifically, through the driving motor 1 arranged in the middle of the upper end face of the kettle body 2, it is convenient to control the stirring of raw materials through the stirring roller 11 at the output end of the driving motor 1. Through the connecting plate 4 arranged above the rear end face of the kettle body 2, the filtering components 15 on both sides inside the circular hole 5 opened in the middle of the upper end face of the connecting plate 4 are fixed on both sides of the filter plate 9, which facilitates the removal of impurities from the raw materials placed on the filter plate 9 through vibration, improving the efficiency of cleaning impurities from the raw materials. And through the accommodating groove 13 above the rear end face inside the circular hole 5, the scraping component 14 inside the accommodating groove 13 can conveniently scrape the raw materials with impurities removed on the filter plate 9 into the kettle body 2, reducing the workload of personnel. Through the input pipe 8 penetrating through the middle of the inner bottom surface of the inclined groove 6, and connecting the input pipe 8 with the kettle body, it is convenient to input the filtered raw materials. And it is sealed through the sealing plug 7 arranged above the inside of the input pipe 8. Through the controller 10 in the middle of the front end face of the kettle body 2, it is convenient to connect the driving motor 1, the vibration motor, the output valve 12 and the electric push rod 1401 with wires and control them. Through the support rods 3 arranged in a triangular shape at the lower end face of the kettle body 2, the support of the kettle body 2 is improved. And through the output valve 12 penetrating through the middle of the lower end face of the kettle body 2, it is convenient to output the reacted raw materials.

[0030] Refer to Figure 6 , the scraping component 14 includes an electric push rod 1401, two clamping grooves 1402 and two scraping plates 1409. The front end of the electric push rod 1401 is fixedly provided with a scraping box 1403. Both sides near the front end inside the scraping box 1403 are provided with limiting grooves 1406. A sliding rod 1407 is fixedly arranged at the rear end inside the scraping box 1403. A return spring 1408 is fixedly sleeved around the sliding rod 1407. Limiting blocks 1405 are fixedly arranged on the opposite sides of the front end faces of the two scraping plates 1409. Pressing plates 1404 are fixedly arranged on the opposite sides of the rear end faces of the two scraping plates 1409.

[0031] The two limiting blocks 1405 are respectively slidably sleeved inside the two limiting grooves 1406. The two pressing plates 1404 are respectively slidably sleeved on both sides of the sliding rod 1407. The lower ends of the two scraping plates 1409 are located on the same horizontal plane. The two scraping plates 1409 are clamped and arranged inside the two clamping grooves 1402.

[0032] Specifically, the electric push rod 1401 in the scraping component 14 drives the scraping box 1403 to move, so that the extrusion block at the rear end of the scraping plate 1409 inside the scraping box 1403 slides around the sliding rod 1407, and the reset spring 1408 around the sliding rod 1407 drives the extrusion block to reset, so that the scraping plate 1409 squeezes the inner walls of the receiving groove 13 and the round hole 5. When the cleaned material on the filter plate 9 is pushed by the scraping plate 1409 and the scraping box 1403, material leakage can be reduced. The diameter inside the round hole 5 can be adjusted, so that the material after cleaning impurities can be conveniently input into the kettle body 2 for synthesis, improving the production efficiency and reducing the workload of personnel. The limiting block 1405 is slidably sleeved inside the limiting groove 1406 to limit the scraping plate 1409 during the reset process. The extrusion plate 1404 is on both sides of the through rod 1506, which is convenient for connecting with the reset spring 1408. The reset spring 1408 drives the extrusion plate 1404 to move. The scraping plate 1409 and the lower end of the scraping box 1403 are at the same horizontal plane, which is convenient for directly scraping the raw materials on the filter plate 9 comprehensively to prevent residue. The scraping plate 1409 is snap-fitted inside the card slot 1402 to fix the scraping plate 1409 to prevent shaking when scraping is not required.

[0033] Referring to Figure 7 , the two filtering components 15 include two shock absorption grooves 1501, two sliding grooves 1504, two vibration motors 1502 and four through rods 1506. Damping devices 1510 are fixedly arranged at the upper and lower ends of the four through rods 1506. Buffer springs 1508 are fixedly sleeved around the four through rods 1506. Connecting rods 1503 are fixedly arranged at the output ends of the two vibration motors 1502. Moving blocks 1509 are fixedly arranged at the upper ends of the two connecting rods 1503. Sliders 1505 are fixedly arranged in the middle of the opposite sides of the two moving blocks 1509. Air bags 1507 are fixedly arranged in the middle of the upper end faces of the two moving blocks 1509;

[0034] The two sliders 1505 are respectively slidably sleeved inside the two sliding grooves 1504. The two ends of the two moving blocks 1509 are respectively slidably sleeved around the four through rods 1506. The two moving blocks 1509 are respectively fixedly arranged on both sides of the filter plate 9.

[0035] Specifically, the connecting rod 1503 at the output end of the vibration motor in the filter assembly 15 is connected to the fixed moving block 1509, so that the moving block 1509 is fixedly connected to both sides of the filter plate 9. When the vibration motor 1502 drives the moving block 1509 to vibrate, the two ends of the moving block 1509 slide around the through rod 1506, and the buffer spring 1508 around the through rod 1506 is squeezed to cooperate with the damper 1510 to rebound, and the slider 1505 connected to the moving block 1509 slides inside the slide groove 1504, so that the moving block 15 09 floats up and down stably when driving the filter screen to vibrate, so that the filter plate 9 is prevented from tilting during vibration, thereby improving the efficiency of cleaning materials with impurities and reducing the quality of materials that are mixed with impurities that are not removed during synthesis. The slider 1505 slides inside the slide groove 1504, so that the moving block 1509 is more stable when moving. The moving block 1509 is slidably sleeved on the body of the through rod 1506 for convenient buffering and preventing tilting, so that the moving block 1509 is fixed to both sides of the filter plate 9 to drive the filter plate 9 to vibrate.

[0036] Working principle: During microcapsule production, raw materials with impurities are placed on the filter plate 9 inside the circular hole 5 opened on the connecting plate 4. The filter components 15 connected on both sides of the filter plate 9 drive the filter plate 9 to vibrate, so that the impurities in the raw materials on the filter plate 9 fall through the filter plate 9, reducing the impact of impurities in the raw materials on production quality and improving the efficiency of cleaning impurities from the raw materials.

[0037] Secondly, the scraping assembly 14 inside the receiving groove 13 opened at the rear end of the circular hole 5 is used to scrape the cleaned raw materials on the filter plate 9 and push them into the chute 6, thereby improving production efficiency and reducing personnel workload. By opening the sealing plug 7, the raw materials are transported to the interior of the kettle body 2 through the input pipe 8, and the raw materials are stirred and produced by the stirring roller 11 at the output end of the driving motor 1.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A synthesis kettle with an impurity removal function, comprising a kettle body (2) and a filter plate (9), characterized in that: A driving motor (1) is embedded in the middle of the upper end face of the kettle body (2). A stirring roller (11) is fixedly arranged at the output end of the driving motor (1). A connecting plate (4) is fixedly arranged at the upper part of the rear end face of the kettle body (2). A circular hole (5) is formed in the middle of the upper end face of the connecting plate (4). An inclined groove (6) is formed in the upper part of the front end inside the circular hole (5). A receiving groove (13) is formed in the upper part of the rear end face inside the circular hole (5). A scraping component (14) is fixedly arranged inside the receiving groove (13). Filtering components (15) are fixedly arranged on both sides of the upper part inside the circular hole (5). The scraping component (14) includes an electric push rod (1401), two clamping grooves (1402) and two scraping plates (1409). A scraping box (1403) is fixedly arranged at the front end of the electric push rod (1401). Limiting grooves (1406) are formed on both sides of the front end inside the scraping box (1403). A sliding rod (1407) is fixedly arranged at the rear end inside the scraping box (1403). A return spring (1408) is fixedly sleeved around the sliding rod (1407). Limiting blocks (1405) are fixedly arranged on the opposite sides of the front end faces of the two scraping plates (1409). Pressing plates (1404) are fixedly arranged on the opposite sides of the rear end faces of the two scraping plates (1409).

2. The synthesis kettle with an impurity removal function according to claim 1, wherein: The two filtering components (15) include two damping grooves (1501), two sliding grooves (1504), two vibration motors (1502) and four through rods (1506). Damping devices (1510) are fixedly arranged at the upper and lower ends of the four through rods (1506). Buffer springs (1508) are fixedly sleeved around the four through rods (1506). Connecting rods (1503) are fixedly arranged at the output ends of the two vibration motors (1502). Moving blocks (1509) are fixedly arranged at the upper ends of the two connecting rods (1503). Sliding blocks (1505) are fixedly arranged in the middle of the opposite sides of the two moving blocks (1509). Air bags (1507) are fixedly arranged in the middle of the upper end faces of the two moving blocks (1509).

3. The synthesis kettle with an impurity removal function according to claim 1, characterized in that: The two limiting blocks (1405) are respectively slidably sleeved inside the two limiting grooves (1406). The two pressing plates (1404) are respectively slidably sleeved on both sides of the sliding rod (1407).

4. A synthesis kettle with an impurity removal function according to claim 1, characterized in that: The lower ends of the two scraping plates (1409) and the scraping box (1403) are located on the same horizontal plane. The two scraping plates (1409) are clamped inside the two clamping grooves (1402).

5. A synthesis kettle with an impurity removal function according to claim 2, characterized in that: The two sliding blocks (1505) are respectively slidably sleeved inside the two sliding grooves (1504). The two ends of the two moving blocks (1509) are respectively slidably sleeved around the four through rods (1506). The two moving blocks (1509) are respectively fixedly arranged on both sides of the filter plate (9).

6. The synthesis kettle with an impurity removal function according to claim 1, characterized in that: An input pipe (8) is arranged through the middle of the inner bottom surface of the inclined groove (6). The lower end of the input pipe (8) penetrates through the upper part of the rear end face of the kettle body (2). A sealing plug (7) is clamped inside the upper part of the input pipe (8).

7. A synthesis kettle with an impurity removal function according to claim 1, characterized in that: A controller (10) is fixedly arranged in the middle of the front end face of the kettle body (2). Support rods (3) are fixedly arranged in a triangular shape on the lower end face of the kettle body (2). An output valve (12) is arranged through the middle of the lower end face of the kettle body (2).