Screening structure for small horizontal stirrer

By introducing screening and crushing components into a small horizontal mixer, the problem of raw materials is solved, and the uniform stirring and crushing of raw materials is achieved, which improves product quality and equipment service life.

CN223159318UActive Publication Date: 2025-07-29HUBEI JINCHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421628246.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-07-29
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

Existing small horizontal mixers cannot effectively screen and crush raw materials, resulting in uneven mixing of agglomerated raw materials, affecting product quality and equipment life, and may block the discharge port.

Method used

A screening structure is designed, including screening components and crushing components. The agitating blades and crushing rollers are driven by the transmission system to achieve screening and crushing of raw materials. The vibration motor and the transmission belt are used to drive the crushing components, and the connection is combined with the organ tube to ensure the screening and crushing effect.

Benefits of technology

It improves the purity and uniformity of raw materials, reduces material waste, extends equipment life, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a screening structure for a small horizontal mixer, which comprises a mounting frame, a transmission motor and a mixing bin are arranged on the mounting frame, an output shaft of the transmission motor is fixedly connected with a speed reducer, an output shaft of the speed reducer is fixedly connected with a first mixing shaft, and a transmission gear is arranged on the first mixing shaft; according to the screening structure for the small horizontal stirrer, the screening assembly is arranged, so that raw materials can be effectively screened for a long time in the using process of the screening structure, impurities and large particles in the raw materials can be removed, and the raw materials in the subsequent processing process are purer and more uniform. Therefore, the quality and the performance of the final product can be improved. And through the arrangement of the crushing assembly, the effect of effectively crushing screened large-particle raw materials can be achieved in the using process, the over-crushing phenomenon of the materials can be reduced through crushing after screening, and therefore material waste is reduced, and the resource utilization rate is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of horizontal mixers, in particular to a screening structure for a small horizontal mixer. Background Art

[0002] Small horizontal mixer is a common mixing equipment with large mixing capacity and long mixing time. It can mix various types of materials, including high-strength, ultra-high-strength, high-performance and other special objects.

[0003] Existing small-scale blenders are unable to effectively screen and crush raw materials. When blending ingredients prone to agglomeration, these agglomerated materials may not be fully mixed during the blending process, resulting in uneven blending and affecting the quality and performance of the final product. Agglomerated or large particles can cause increased wear and tear on the blending equipment during blending, shortening its lifespan. Furthermore, these particles can clog the equipment's discharge port or pipes, impacting production efficiency. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a screening structure for a small horizontal mixer, which has the advantages of being able to screen and crush raw materials, and solves the problem in traditional technology that the mixing effect is affected when the raw materials agglomerate.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a screening structure for a small horizontal mixer, comprising a mounting frame, a transmission motor and a mixing chamber provided on the mounting frame, an output shaft of the transmission motor fixedly connected to a reducer, an output shaft of the reducer fixedly connected to a first mixing shaft, a transmission gear provided on the first mixing shaft, the other end of the first mixing shaft passing through the mixing chamber and fixedly connected to a first mixing blade;

[0006] The top of the mixing bin is provided with an organ pipe, the mixing bin is rotatably connected to a driven gear, the transmission gear is engaged with the driven gear, the driven gear is provided with a second mixing shaft, the second mixing shaft passes through the mixing bin and is fixedly connected to a second mixing blade, the driven gear is provided with a transmission wheel, the transmission wheel is provided with a transmission belt, and the transmission belt is connected to the crushing assembly;

[0007] A screening assembly is provided inside the mixing bin, and the screening assembly includes a screening frame, a screen is provided inside the screening frame, and multiple connecting platforms are provided outside the screening frame. The other ends of the connecting platforms are fixedly connected to the inner wall of the mixing bin, a drop opening is provided on the screen, and the crushing assembly is fixedly connected to the drop opening.

[0008] Further, the crushing assembly includes a crushing frame fixedly connected to the inner wall of the driving motor. An accordion tube is fixedly connected to the top of the crushing frame, and the top of the accordion tube is fixedly connected to the material dropping port.

[0009] Further, a first rolling roller and a second rolling roller are rotatably connected inside the crushing frame. A first connecting shaft is arranged on the first rolling roller, and a second connecting shaft is arranged on the second rolling roller. Both the first connecting shaft and the second connecting shaft penetrate the crushing frame and are respectively fixedly connected with a first linkage gear and a second linkage gear, and the first linkage gear and the second linkage gear are meshed with each other.

[0010] Further, a driven wheel is arranged on the first linkage gear, and the driven wheel is meshed with the transmission belt.

[0011] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0012] First, the screening structure for the small horizontal mixer can effectively screen the raw materials during use through the setting of the screening assembly, remove impurities and large particles in the raw materials, and make the raw materials in the subsequent processing process more pure and uniform. This helps to improve the quality and performance of the final product.

[0013] Second, the screening structure for the small horizontal mixer can effectively crush the large-particle raw materials after screening through the setting of the crushing assembly. The crushing after screening can reduce the over-crushing phenomenon of the materials, thereby reducing material waste and improving resource utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a schematic structural diagram of the interior of the mixing bin of the present utility model;

[0016] Figure 3 is a schematic structural diagram of the screening assembly of the present utility model;

[0017] Figure 4 is a schematic structural diagram of the crushing assembly of the present utility model.

[0018] In the figure: 1. Mounting frame; 11. Driving motor; 12. Mixing bin; 13. Reducer; 14. First mixing shaft; 141. First mixing blade; 15. Driving gear; 16. Driven gear; 161. Second mixing shaft; 162. Second mixing blade; 17. Driving wheel; 18. Transmission belt; 19. Feeding port; 2. Screening assembly; 21. Screening frame; 22. Screen mesh; 23. Connecting platform; 24. Discharge opening; 25. Vibration motor; 3. Crushing assembly; 31. Crushing frame; 32. Bellows tube; 33. First connecting shaft; 34. Second connecting shaft; 35. First rolling roller; 36. Second rolling roller; 37. First linkage gear; 38. Second linkage gear; 39. Driven wheel. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Embodiment 1:

[0021] Please refer to Figures 1-3 , a screening structure for a small horizontal mixer in this embodiment includes a mounting frame 1. A driving motor 11 and a mixing bin 12 are arranged on the mounting frame 1. The output shaft of the driving motor 11 is fixedly connected to a reducer 13. The output shaft of the reducer 13 is fixedly connected to a first mixing shaft 14. A driving gear 15 is arranged on the first mixing shaft 14. The other end of the first mixing shaft 14 penetrates through the mixing bin 12 and is fixedly connected to a first mixing blade 141;

[0022] A feeding port 19 is arranged at the top of the mixing bin 12. A driven gear 16 is rotatably connected to the mixing bin 12. The driving gear 15 meshes with the driven gear 16. A second mixing shaft 161 is arranged on the driven gear 16. The second mixing shaft 161 penetrates through the mixing bin 12 and is fixedly connected to a second mixing blade 162. A driving wheel 17 is arranged on the driven gear 16. A transmission belt 18 is arranged on the driving wheel 17. The transmission belt 18 is drivingly connected to a crushing assembly 3;

[0023] A screening assembly 2 is arranged inside the mounting frame 1. The screening assembly 2 includes a screening frame 21. A screen mesh 22 is arranged inside the screening frame 21. A plurality of connecting platforms 23 are arranged outside the screening frame 21. The other ends of the connecting platforms 23 are fixedly connected to the inner wall of the mounting frame 1. A discharge opening 24 is formed in the screen mesh 22. The crushing assembly 3 is fixedly connected to the discharge opening 24.

[0024] As a preferred technical solution in this embodiment: In the actual use process, the staff can control the driving motor 11 to drive the reduction gear 13 to rotate. During the rotation of the reduction gear 13, it can effectively drive the first stirring shaft 14 and the transmission gear 15 to rotate. During the rotation of the first stirring shaft 14, it can drive the first stirring blades 141 to rotate. During the transmission of the transmission gear 15, it can drive the driven gear 16 to produce a reverse rotation effect. During the rotation of the driven gear 16, it can drive the second stirring shaft 161 to make the second stirring blades 162 rotate in the opposite direction to the first stirring blades 141, thus ensuring that the raw materials can be fully stirred.

[0025] When adding raw materials into the stirring bin 12, the staff can pour the raw materials into the stirring bin 12 from the feeding port 19. The raw materials will fall on the screen 22 under the action of gravity. At the same time, the staff can start the vibration motor 25 to drive the screen 22 to vibrate, achieving the effect of screening the raw materials. The screened raw materials will fall into the crushing assembly 3 through the material dropping port 24, thus achieving the effect of crushing the agglomerated or large-particle raw materials.

[0026] It should be noted that the screening frame 21 in the stirring bin 12 in this embodiment should be inclined, so as to ensure that the screened raw materials can fall into the material dropping port 24.

[0027] Embodiment Two:

[0028] Please refer to Figure 4 , in order to achieve the effect of crushing the screened raw materials, the crushing assembly 3 in this embodiment includes a crushing frame 31. The top of the crushing frame 31 is fixedly connected with a bellows tube 32, and the top of the bellows tube 32 is fixedly connected to the material dropping port 24. A first rolling roller 35 and a second rolling roller 36 are rotatably connected in the crushing frame 31. A first connecting shaft 33 is arranged on the first rolling roller 35, and a second connecting shaft 34 is arranged on the second rolling roller 36. Both the first connecting shaft 33 and the second connecting shaft 34 penetrate the crushing frame 31 and are respectively fixedly connected with a first linkage gear 37 and a second linkage gear 38, and the first linkage gear 37 and the second linkage gear 38 are meshed with each other. The point is that a driven wheel 39 is arranged on the first linkage gear 37, and the driven wheel 39 is meshed with the transmission belt 18.

[0029] As a preferred technical solution in this embodiment: During actual use, when the staff controls the driving motor 11 to drive the driven gear 16 to rotate, the driven gear 16 can drive the driving wheel 17 to rotate. During the rotation of the driving wheel 17, it can drive the transmission belt 18 to make the driven wheel 39 rotate. During the rotation of the driven wheel 39, it can drive the first linkage gear 37 to rotate. When the first linkage gear 37 rotates, it can drive the second linkage gear 38 to rotate in the reverse direction, so that the first rolling roller 35 and the second rolling roller 36 can rotate in the reverse direction during use, ensuring that it can achieve the effect of crushing the raw materials.

[0030] By providing the bellows tube 32, it can effectively play a role in connecting the crushing frame 31 and the material dropping port 24 during use, so that the connection relationship between it and the crushing frame 31 will not be affected during the vibration of the screening frame 21.

[0031] The working principle of the above embodiment is as follows:

[0032] 1. As a preferred technical solution in this embodiment, during actual use, the staff can control the driving motor 11 to drive the reduction gear 13 to rotate. During the rotation of the reduction gear 13, it can effectively drive the first stirring shaft 14 and the transmission gear 15 to rotate. During the rotation of the first stirring shaft 14, it can drive the first stirring blade 141 to rotate. During the transmission of the transmission gear 15, it can drive the driven gear 16 to rotate in the reverse direction. During the rotation of the driven gear 16, it can drive the second stirring shaft 161 to make the second stirring blade 162 rotate in the reverse direction with the first stirring blade 141, thus ensuring that it can fully stir the raw materials.

[0033] When adding raw materials into the stirring bin 12, the staff can pour the raw materials into the stirring bin 12 from the feeding port 19. The raw materials will fall on the screen 22 under the action of gravity. At the same time, the staff can start the vibration motor 25 to drive the screen 22 to vibrate, achieving the effect of screening the raw materials. The raw materials after screening will fall into the crushing assembly 3 through the material dropping port 24, thus achieving the effect of crushing the caked or large-particle raw materials.

[0034] II. When the staff controls the driving motor 11 to drive the driven gear 16 to rotate, the driven gear 16 can drive the driving wheel 17 to rotate. During the rotation of the driving wheel 17, it can drive the transmission belt 18 to make the driven wheel 39 rotate. During the rotation of the driven wheel 39, it can drive the first linkage gear 37 to rotate. When the first linkage gear 37 rotates, it can drive the second linkage gear 38 to rotate in the reverse direction, so that the first rolling roller 35 and the second rolling roller 36 can rotate in the reverse direction during use, ensuring that they can achieve the effect of crushing the raw materials falling into the crushing frame 31 after screening.

[0035] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A screening structure for a small horizontal mixer, comprising a mounting frame (1), wherein a drive motor (11) and a mixing bin (12) are arranged on the mounting frame (1), and it is characterized in that: The output shaft of the drive motor (11) is fixedly connected to a speed reducer (13). The output shaft of the speed reducer (13) is fixedly connected to a first stirring shaft (14). A transmission gear (15) is arranged on the first stirring shaft (14). The other end of the first stirring shaft (14) penetrates through the stirring bin (12) and is fixedly connected to a first stirring blade (141). A feeding port (19) is arranged at the top of the stirring bin (12). A driven gear (16) is rotatably connected to the stirring bin (12). The transmission gear (15) meshes with the driven gear (16). A second stirring shaft (161) is arranged on the driven gear (16). The second stirring shaft (161) penetrates through the stirring bin (12) and is fixedly connected to a second stirring blade (162). A transmission wheel (17) is arranged on the driven gear (16). A transmission belt (18) is arranged on the transmission wheel (17). The transmission belt (18) is drivingly connected to a crushing assembly (3). A screening assembly (2) is arranged inside the stirring bin (12). The screening assembly (2) includes a screening frame (21). A screen (22) is arranged inside the screening frame (21). A plurality of connecting platforms (23) are arranged outside the screening frame (21). The other ends of the connecting platforms (23) are fixedly connected to the inner wall of the stirring bin (12). A material dropping port (24) is formed in the screen (22). The crushing assembly (3) is fixedly connected to the material dropping port (24).

2. The screening structure for a small horizontal mixer according to claim 1, wherein: The crushing assembly (3) includes a crushing frame (31). The crushing frame (31) is fixedly connected to the inner wall of the drive motor (11). A bellows tube (32) is fixedly connected to the top of the crushing frame (31). The top of the bellows tube (32) is fixedly connected to the material dropping port (24).

3. The screening structure for a small horizontal mixer according to claim 2, characterized in that: A first rolling roller (35) and a second rolling roller (36) are rotatably connected inside the crushing frame (31). A first connecting shaft (33) is arranged on the first rolling roller (35). A second connecting shaft (34) is arranged on the second rolling roller (36). The first connecting shaft (33) and the second connecting shaft (34) both penetrate through the crushing frame (31) and are respectively fixedly connected to a first linkage gear (37) and a second linkage gear (38). The first linkage gear (37) meshes with the second linkage gear (38).

4. The screening structure for a small horizontal mixer according to claim 3, characterized in that: A driven wheel (39) is arranged on the first linkage gear (37). The driven wheel (39) meshes with the transmission belt (18).