Crab shell crushing and recycling treatment device
By introducing a drying system of heating pipes and fans into the crab shell crushing and recycling and treatment device, and combining the crushing system of the iron mesh conveyor belt and the crushing roller, the utilization and storage problems caused by the undrying of the crab shell are solved, and efficient drying and uniform crushing of the crab shell is achieved, which improves resource utilization and reduces environmental pollution.
Patent Information
- Application Number
- CN202422131017.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing crab shell crushing and recycling treatment devices have not dried the crab shell, which has affected the subsequent utilization and storage of fine particles or powder of crab shells.
A device including a protective cover, a heating pipe and a fan is designed. Through the cooperation of the heating pipe and the fan, the interior of the shell is kept filled with hot air, drying the moisture on the crab shell, and the uniform crushing of the crab shell is achieved through the cooperation of the iron mesh conveyor belt and the rolling roller, and the sorting and collection of the crushed materials are achieved by using components such as material shaking blocks and guide rods.
Effectively removes moisture from crab shells, improves the recycling rate of crab shells, facilitates subsequent storage, and improves the utilization rate of crab shell resources through uniform crushing and sorting, and reduces environmental pollution.
Smart Images

Figure CN223159330U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a crushing and recycling device, in particular to a crab shell crushing and recycling device. Background Art
[0002] The crushing and recycling of crab shells is a way of resource recycling, which is very common especially in the food processing industry and scientific research fields. Crab shells are mainly composed of chitin, which is a natural polysaccharide with a wide range of uses. It can be used to produce chitosan, bioplastics, cosmetics, drug carriers, etc. For example, in the cosmetics and pharmaceutical industries, chitin can be used as a biodegradable material to manufacture films, bandages or other medical supplies.
[0003] Seafood processing plants will generate a large amount of crab shell waste after processing crabs. Restaurants, hotels and large banquet venues, etc. will also generate a large amount of crab shells when providing seafood dishes. Enterprises focusing on waste management and resource recycling can also include crab shells in their recycling plans and convert crab shells into useful resources. When crushing and recycling crab shells, the crab shells need to be dried to remove moisture, and then a special crusher is used to crush the crab shells into fine particles or powder for subsequent storage needs. However, the existing crab shell crushing and recycling devices directly put the recycled crab shell waste into a special crusher for crushing without drying the crab shells, resulting in affecting the utilization and storage of subsequent fine particles or powder of crab shells.
[0004] Therefore, it is necessary to design a crab shell crushing and recycling device to solve the above technical problems. Summary of the Utility Model
[0005] In order to overcome the defect that the existing crab shell crushing and recycling device does not dry the crab shells, resulting in affecting the utilization and storage of subsequent fine particles or powder of crab shells, the technical problem of the utility model is to provide a crab shell crushing and recycling device.
[0006] The technical implementation solution of the present utility model is: a crab shell crushing and recycling device, which includes a base, a housing, a first motor, a rotating shaft, a limiting wheel, an iron mesh conveyor belt, a first feeding hopper, a baffle, a protective cover, a heating pipe, a blower and a controller. The housing is fixedly connected to the top of the base. The first motor is fixedly connected to the right front side of the housing. The output shaft of the first motor extends into the interior of the housing and is fixedly connected to the rotating shaft. Another rotating shaft is rotatably connected to the left side of the housing. The two rotating shafts are symmetrically distributed left and right. Limiting wheels are fixedly connected to the front and rear ends of the two rotating shafts. An iron mesh conveyor belt is wound between the two rotating shafts. The iron mesh conveyor belt is located inside the limiting wheels and is limited by the limiting wheels. The top of the housing is connected and communicated with a first feeding hopper. The bottom of the first feeding hopper is fixedly connected with a baffle. The baffle is located inside the housing. The protective cover is fixedly connected to the top of the housing. The protective cover is located on the left side of the first feeding hopper. The bottom of the protective cover is connected and communicated with the top of the housing. Blowers are symmetrically fixedly connected to the left and right sides of the top of the protective cover. A heating pipe is fixedly connected between the left and right sides of the inner wall of the protective cover. The controller is fixedly connected to the front side of the housing. The controller is electrically connected to the first motor, the heating pipe and the blower.
[0007] Furthermore, it also includes a protective box, a second motor, a rolling roller, a gear and a second feeding hopper. The protective box and the second motor are fixedly connected to the left side of the top of the base. The second motor is located on the left side of the protective box. The output shaft of the second motor extends into the interior of the protective box and is fixedly connected to the rolling roller. Another rolling roller is rotatably connected to the front side of the protective box. The two rolling rollers are symmetrically distributed front and rear. Gears are fixedly connected to the left ends of the two rolling rollers. The two gears mesh with each other. The second feeding hopper is fixedly connected to the left side of the housing. The right side of the second feeding hopper extends into the interior of the housing. The bottom left side of the second feeding hopper is connected and communicated with the top of the protective box. The controller is electrically connected to the second motor.
[0008] Furthermore, it also includes a filter plate. The filter plate is slidably connected to the bottom of the protective box.
[0009] Furthermore, it also includes a receiving shaft, a pulley, a flat belt, a vibrating block, a fixed column, a guide rod, a limiting plate and a spring. Receiving shafts are fixedly connected to the right ends of the two rolling rollers. Receiving shafts are rotatably connected to the front and rear sides of the lower part of the right side of the protective box. The two receiving shafts on the same side are symmetrically distributed up and down. A pulley is connected to each receiving shaft. A flat belt is wound between the two pulleys on the same side. The vibrating blocks are fixedly connected to the right ends of the two pulleys at the lower part of the protective box. Four fixed columns are fixedly connected to the top right side of the filter plate. A guide rod is fixedly connected to the inside of each fixed column. Limiting plates are respectively slidably connected between the front two guide rods and the upper parts of the rear two guide rods. Springs are fixedly connected between the limiting plates on the same side and the fixed columns. The tops of the two limiting plates are in contact with the bottom of the vibrating block on the same side.
[0010] Further, it also includes a first collection box and a second collection box. The first collection box and the second collection box are placed inside the left side of the base. The first collection box is located on the right side of the second collection box. The first collection box is directly below the filter plate, and the right side of the second collection box is lower than the left side of the filter plate.
[0011] Further, the bottom of the outer shell is in a state of being higher on the left and lower on the right, and a water outlet pipe is connected and communicated at the bottom right of the outer shell.
[0012] The utility model has the following advantages: 1. Through the cooperation of components such as the protective cover, heating tube, and fan, the inside of the outer shell is always filled with hot air, effectively achieving the drying treatment of the crab shells adhered with moisture, improving the recycling rate of crab shells, and facilitating the subsequent storage of small pieces or powders of crab shells.
[0013] 2. Through the cooperation of components such as the second motor, rolling roller, and gear, the crab shells are evenly crushed into small pieces or powders, which is more conducive to the subsequent storage of crab shells, effectively improving the resource utilization rate of crab shells and reducing the environmental pollution caused by crab shells.
[0014] 3. Through the cooperation of components such as the vibrating block, fixed column, and guide rod, the filter plate is continuously vibrated, effectively achieving the sorting and collection of the contents of the crushed crab shells. Description of the Drawings
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 It is a three-dimensional structural schematic diagram of components such as the first motor, rotating shaft, and limit wheel of the utility model.
[0017] Figure 3 It is a three-dimensional structural schematic diagram of components such as the second hopper, protective box, and second motor of the utility model.
[0018] Figure 4 It is a three-dimensional structural schematic diagram of components such as the rolling roller, receiving shaft, and belt pulley of the utility model.
[0019] Figure 5 It is a three-dimensional structural schematic diagram of components such as the filter plate, first collection box, and second collection box of the utility model.
[0020] Figure 6This is a three-dimensional structural schematic diagram of components such as the vibrating material block, fixed column, and guide rod of the present utility model. In the above drawings: 1: base, 2: outer shell, 3: first motor, 4: rotating shaft, 5: limiting wheel, 6: iron mesh conveyor belt, 7: first hopper, 8: baffle, 9: protective cover, 10: heating pipe, 11: fan, 12: protective box, 13: second motor, 14: rolling roller, 15: gear, 16: second hopper, 17: filter plate, 18: receiving shaft, 19: pulley, 20: flat belt, 21: vibrating material block, 22: fixed column, 23: guide rod, 24: limiting plate, 25: spring, 26: first collection box, 27: second collection box, 28: controller. Detailed implementation manners
[0021] Referring to embodiments herein means that the specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present utility model. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0022] Embodiment: A crab shell crushing and recycling device, as Figure 1 - Figure 2 shown, includes a base 1, an outer shell 2, a first motor 3, a rotating shaft 4, a limiting wheel 5, an iron mesh conveyor belt 6, a first hopper 7, a baffle 8, a protective cover 9, a heating pipe 10, a fan 11, and a controller 28. The top of the base 1 is connected to the outer shell 2 by screws. The bottom of the outer shell 2 is in a state of being higher on the left and lower on the right. The bottom right side of the outer shell 2 is connected and communicated with a water outlet pipe. The first motor 3 is installed on the right front side of the outer shell 2 by screws. The output shaft of the first motor 3 extends into the inner part of the outer shell 2 and is key-connected to the rotating shaft 4. Another rotating shaft 4 is rotatably connected to the left side of the outer shell 2. The two rotating shafts 4 are symmetrically distributed left and right. The front and rear ends of the two rotating shafts 4 are both key-connected with limiting wheels 5. An iron mesh conveyor belt 6 is wound between the two rotating shafts 4. The iron mesh conveyor belt 6 is located inside the limiting wheels 5 and is limited by the limiting wheels 5. The design of the iron mesh conveyor belt 6 has high air permeability. Its open grid structure allows hot air to circulate freely, thereby forming a uniform heat distribution on the entire iron mesh conveyor belt 6. The top right side of the outer shell 2 is connected and communicated with a first hopper 7. The bottom right side of the first hopper 7 is connected to a baffle 8 by screws. The baffle 8 is located inside the outer shell 2. The middle of the top of the outer shell 2 is connected to a protective cover 9 by screws. The bottom of the protective cover 9 is connected and communicated with the top of the outer shell 2. The left and right sides of the top of the protective cover 9 are symmetrically installed with fans 11 by screws. Between the left and right sides of the inner wall of the protective cover 9, a heating pipe 10 is connected by screws. The controller 28 is installed in the middle of the front side of the outer shell 2 by screws. The controller 28 is electrically connected to the first motor 3, the heating pipe 10, and the fan 11.
[0023] As Figure 3 - Figure 5As shown in the figure, it further includes a protective box 12, a second motor 13, a rolling roller 14, a gear 15 and a second feeding hopper 16. On the left side of the top of the base 1, the protective box 12 and the second motor 13 are installed by screws. The second motor 13 is located on the left side of the protective box 12. The output shaft of the second motor 13 extends into the protective box 12 and is key-connected to the rolling roller 14. Another rolling roller 14 is rotatably connected to the front side of the protective box 12. The two rolling rollers 14 are symmetrically distributed front and back. Gears 15 are key-connected to the left ends of the two rolling rollers 14, and the two gears 15 are meshed with each other. The second feeding hopper 16 is connected to the left side of the housing 2 by screws. The right side of the second feeding hopper 16 extends into the housing 2. The bottom left side of the second feeding hopper 16 is connected to and communicates with the top of the protective box 12. The controller 28 is electrically connected to the second motor 13.
[0024] As Figure 4 and Figure 6 shown in the figure, it further includes a filter plate 17, a receiving shaft 18, a pulley 19, a flat belt 20, a vibrating block 21, a fixing column 22, a guide rod 23, a limiting plate 24, a spring 25, a first collection box 26 and a second collection box 27. The filter plate 17 is slidably connected to the bottom of the protective box 12. Receiving shafts 18 are connected to the right ends of the two rolling rollers 14 by screws. The receiving shafts 18 are rotatably connected to the front and back sides of the lower right side of the protective box 12. The two receiving shafts 18 on the same side are symmetrically distributed up and down. A pulley 19 is connected to each receiving shaft 18. A flat belt 20 is wound around the two pulleys 19 on the same side. The vibrating block 21 is connected to the right ends of the two pulleys 19 at the lower part of the protective box 12 by set screws. Four fixing columns 22 are connected to the top right side of the filter plate 17 by set screws. A guide rod 23 is connected to the inside of each fixing column 22 by set screws. Limiting plates 24 are slidably connected between the upper parts of the two front guide rods 23 and the two rear guide rods 23 respectively. Springs 25 are fixedly connected between the limiting plates 24 on the same side and the fixing columns 22. The tops of the two limiting plates 24 are in contact with the bottom of the vibrating block 21 on the same side. The first collection box 26 and the second collection box 27 are placed inside the left side of the base 1. The first collection box 26 is located on the right side of the second collection box 27. The first collection box 26 is located directly below the filter plate 17. The right side of the second collection box 27 is lower than the left side of the filter plate 17.
[0025] First, place the device at the designated working location. Then, put the pre-prepared crab shells in a container and place it beside the device. Next, start the heating tube 10 and the blower 11 through the controller 28. At this time, the heating tube 10 starts to continuously heat up, and the air inside the outer shell 2 gradually gets hot and warms up. At the same time, the fan blades of the blower 11 generate an air flow mechanically. This air flow forms a pressure difference inside the outer shell 2, helping the hot air around the heating tube 10 to be taken away from the heat source, so that the inside of the outer shell 2 is always filled with hot air. Subsequently, the staff first starts the first motor 3 and the second motor 13 through the controller 28, and then pours the crab shells into the inside of the outer shell 2 through the first hopper 7. At this time, the output shaft of the first motor 3 drives the rotating shaft 4 to rotate counterclockwise, and the rotating shaft 4 drives the wire mesh conveyor belt 6 to rotate counterclockwise. The output shaft of the second motor 13 drives the rolling rollers 14 and the gears 15 on it to rotate counterclockwise. At this time, the two gears 15 are engaged, that is, the rear rolling roller 14 and the gear 15 rotate counterclockwise, and the front rolling roller 14 and the gear 15 rotate clockwise. Also, because the baffle 8 is set in an inclined state, so at this time under the blocking action of the baffle 8, the crab shells poured into the inside of the outer shell 2 will fall on the wire mesh conveyor belt 6 along the baffle 8 and be conveyed from right to left by the wire mesh conveyor belt 6. Because there is still a certain amount of moisture attached to the recycled crab shells, so the crab shells come into contact with the hot air inside the outer shell 2 during the conveying process, and the hot air evaporates the moisture on the crab shells. At this time, because the outer shell 2 is partially closed, the rising water vapor will contact the top of the outer shell 2. When the water vapor condenses on the top of the outer shell 2 and reaches a certain degree, it will fall in the form of water droplets. Finally, the dried crab shells are conveyed to the second hopper 16. Also, because the second hopper 16 is set in an inclined state, so the crab shells fall into the gap between the two rolling rollers 14 through the second hopper 16. At this time, the two rolling rollers 14 rotating towards each other generate a compressive force and a shear force, that is, the two rolling rollers 14 rotate towards each other. When the crab shells enter the gap between the two rollers, the crab shells will be subjected to a compressive force and a shear force from both sides. This compressive force and shear force attempt to flatten the crab shells in the direction perpendicular to the rotation axis 4 of the rollers, causing the crab shells to break at the contact point between the rollers and be crushed into small pieces or powder. The small pieces or powder of the crushed crab shells fall on the filter plate 17 through the bottom opening of the protective box 12 under the action of their own gravity.
[0026] When the two rolling rollers 14 rotate towards each other, the receiving shafts 18 and pulleys 19 at the right ends of the two rolling rollers 14 rotate accordingly. At the same time, the lower pulley 19 rotates driven by the flat belt 20 on its same side, and the two vibrating blocks 21 rotate driven by the pulley 19 at the lower part on their same side. That is, when the front rolling roller 14 rotates clockwise by 90°, the front vibrating block 21 rotates by 90° driven by the front pulley 19. At this time, the bottom of the front vibrating block 21 protrudes downward and pushes the limiting plate 24 on its same side to move downward through the guide rod 23. The front spring 25 contracts, and the filter plate 17 and the front fixing column 22 both move downward. When the front rolling roller 14 continues to rotate clockwise to 180°, the front vibrating block 21 rotates by 180° driven by the front pulley 19. At this time, the front vibrating block 21 resets and drives the limiting plate 24 on its same side to move upward through the guide rod 23 to the reset state. The front spring 25 resets, and the filter plate 17 and the front fixing column 22 both move upward. Similarly, when the rear rolling roller 14 rotates counterclockwise by 90°, it drives the rear pulley 19 and the vibrating block 21 to rotate by 90°. At this time, the rear vibrating block 21 protrudes downward and pushes the limiting plate 24 on its same side to move downward through the guide rod 23. The rear spring 25 contracts, and the filter plate 17 and the rear fixing column 22 both move downward. When the rear rolling roller 14 continues to rotate counterclockwise to 180°, the rear vibrating block 21 rotates by 180° driven by the rear pulley 19. At this time, the rear vibrating block 21 resets and drives the limiting plate 24 on its same side to move upward through the guide rod 23 to the reset state. The rear spring 25 resets, and the filter plate 17 and the rear fixing column 22 both move upward. At this time, under the simultaneous repeated pushing and resetting actions of the vibrating blocks 21 on the front and rear sides, the filter plate 17 is driven to move upward and downward, that is, the filter plate 17 is always in a vibrating state.
[0027] Since the filter plate 17 is set in an inclined state, that is, the filter plate 17 is in a state of being lower on the left and higher on the right, under the jitter action of the filter plate 17, small pieces of crab shells on the filter plate 17 fall into the second collection box 27, and the crab shell powder on the filter plate 17 directly falls into the first collection box 26 at its bottom, that is, the sorting of the crushed crab shell contents is realized. When both the first collection box 26 and the second collection box 27 are filled with the crushed crab shell contents, the staff can directly pull them out through the handles on them, and then pour the crab shell contents in the first collection box 26 and the second collection box 27 to the storage location. Subsequently, the empty first collection box 26 and the second collection box 27 can be put back to the initial position. When a part of the water droplets accumulates at the bottom inside the outer shell 2 and has fluidity, since the bottom of the outer shell 2 is in a state of being higher on the left and lower on the right, the water droplets flow from left to right and flow out through the water outlet pipe at the right bottom of the outer shell 2. If it is necessary to pause or stop the crushing and recycling of crab shells, the first motor 3, the second motor 13 and the fan 11 can be turned off through the controller 28. If it is necessary to crush the crab shells again, the above actions can be repeated.
[0028] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. Crab shell crushing and recycling device, characterized in that: It includes a base (1), a housing (2), a first motor (3), a rotating shaft (4), a limiting wheel (5), a wire mesh conveyor belt (6), a first hopper (7), a baffle (8), a protective cover (9), a heating pipe (10), a blower (11) and a controller (28). The top of the base (1) is fixedly connected with the housing (2). The right front side of the housing (2) is fixedly connected with the first motor (3). The output shaft of the first motor (3) extends into the interior of the housing (2) and is fixedly connected with the rotating shaft (4). The left side of the housing (2) is rotatably connected with another rotating shaft (4). The two rotating shafts (4) are symmetrically distributed left and right. The front and rear ends of the two rotating shafts (4) are both fixedly connected with the limiting wheels (5). A wire mesh conveyor belt (6) is wound between the two rotating shafts (4). The wire mesh conveyor belt (6) is located inside the limiting wheels (5) and is limited by the limiting wheels (5). The top of the housing (2) is connected and communicated with the first hopper (7). The bottom of the first hopper (7) is fixedly connected with the baffle (8). The baffle (8) is located inside the housing (2). The top of the housing (2) is fixedly connected with the protective cover (9). The protective cover (9) is located on the left side of the first hopper (7). The bottom of the protective cover (9) is connected and communicated with the top of the housing (2). The left and right sides of the top of the protective cover (9) are symmetrically and fixedly connected with the blowers (11). The heating pipe (10) is fixedly connected between the left and right sides of the inner wall of the protective cover (9). The front side of the housing (2) is fixedly connected with the controller (28). The controller (28) is electrically connected to the first motor (3), the heating pipe (10) and the blower (11).
2. The crab shell crushing and recycling device according to claim 1, characterized in that: It also includes a protective box (12), a second motor (13), a rolling roller (14), a gear (15) and a second hopper (16). The left side of the top of the base (1) is fixedly connected with the protective box (12) and the second motor (13). The second motor (13) is located on the left side of the protective box (12). The output shaft of the second motor (13) extends into the interior of the protective box (12) and is fixedly connected with the rolling roller (14). The front side of the protective box (12) is rotatably connected with another rolling roller (14). The two rolling rollers (14) are symmetrically distributed front and rear. The left ends of the two rolling rollers (14) are both fixedly connected with the gears (15). The two gears (15) are meshed with each other. The left side of the housing (2) is fixedly connected with the second hopper (16). The right side of the second hopper (16) extends into the interior of the housing (2). The bottom left side of the second hopper (16) is connected and communicated with the top of the protective box (12). The controller (28) is electrically connected to the second motor (13).
3. The crab shell crushing and recycling device according to claim 2, wherein: It also includes a filter plate (17). The bottom of the protective box (12) is slidably connected with the filter plate (17).
4. The crab shell crushing and recycling device according to claim 3, characterized in that: It further includes a receiving shaft (18), a pulley (19), a flat belt (20), a vibrating material block (21), a fixing column (22), a guide rod (23), a limiting plate (24) and a spring (25). The right ends of the two rolling rollers (14) are fixedly connected with the receiving shaft (18). The front and rear sides of the lower part on the right side of the protection box (12) are rotatably connected with the receiving shaft (18). The two receiving shafts (18) on the same side are symmetrically distributed up and down. Each receiving shaft (18) is connected with a pulley (19). A flat belt (20) is wound between the two pulleys (19) on the same side. The right ends of the two pulleys (19) at the lower part of the protection box (12) are fixedly connected with the vibrating material block (21). Four fixing columns (22) are fixedly connected to the top right side of the filter plate (17). A guide rod (23) is fixedly connected inside each fixing column (22). Limiting plates (24) are slidably connected between the upper parts of the two guide rods (23) at the front side and the two guide rods (23) at the rear side respectively. A spring (25) is fixedly connected between the limiting plate (24) on the same side and the fixing column (22). The tops of the two limiting plates (24) are in contact with the bottom of the vibrating material block (21) on the same side.
5. The crab shell crushing and recycling device according to claim 4, characterized in that: It further includes a first collection box (26) and a second collection box (27). The first collection box (26) and the second collection box (27) are placed inside the left side of the base (1). The first collection box (26) is located on the right side of the second collection box (27). The first collection box (26) is located directly below the filter plate (17). The right side of the second collection box (27) is lower than the left side of the filter plate (17).
6. The crab shell crushing and recycling device according to claim 5, characterized in that: The bottom of the outer shell (2) is in a state of being higher on the left and lower on the right. The right bottom of the outer shell (2) is connected and communicated with a water outlet pipe.