Ceramic machining ball-milling device based on automatic feeding

By introducing an automatic loading system in the alumina ceramic processing device, and the automatic conveying and preliminary crushing of materials is used to use baffles, rotating rollers and gear mechanisms, the problem of manual loading in the prior art is solved, the crushing efficiency and processing efficiency are improved, and labor costs are reduced.

CN223159352UActive Publication Date: 2025-07-29SUZHOU JINGCI SUPER HARD MATERIALS
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422088687.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-29
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing alumina ceramic processing equipment lacks automatic loading devices, which leads to manual loading after crushing, which increases labor costs and reduces work efficiency.

Method used

An automatic feeding system including a baffle, a rotating roller and a gear mechanism is designed. The rotating roller and rotating blade are driven by a motor drive gear to perform preliminary crushing, and the automatic material transport is realized through the cylinder and hydraulic system to reduce manual intervention.

Benefits of technology

Automatic loading and initial crushing of materials is realized, crushing efficiency is improved, labor costs are reduced, material blockage is prevented, and overall processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223159352U_ABST
    Figure CN223159352U_ABST
Patent Text Reader

Abstract

The utility model discloses a ceramic machining ball-milling device based on automatic feeding, and relates to the technical field of automatic feeding equipment, the ceramic machining ball-milling device comprises a bottom plate and a storage box, a ball mill body is arranged on the outer wall of the top of the bottom plate, a feeding pipe is arranged on the ball mill body, a valve is arranged on the feeding pipe, and a box cover is hinged to the outer wall of the top of the storage box. Under the matching action of a baffle and the like, a motor is controlled to be started, the output end of the motor can drive one gear to rotate, one gear rotates and drives the other gear to rotate along with the gear, and then two rotating rollers and a plurality of rotating blades can be driven to rotate oppositely; therefore, materials can be preliminarily crushed during feeding, the time required by crushing of the ball mill body is shortened, the crushing efficiency is improved, manual feeding is not needed, the manual labor cost can be reduced, and the material processing efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of automatic feeding equipment, and in particular to a ceramic processing ball mill device based on automatic feeding. Background Art

[0002] Aluminum oxide ceramic is a ceramic material with aluminum oxide as the main body and is used in thick film integrated circuits. Aluminum oxide ceramic has good conductivity, mechanical strength and high temperature resistance. It should be noted that ultrasonic cleaning is required. Aluminum oxide ceramic is a widely used ceramic, and due to its excellent properties, its applications in modern society have become increasingly widespread, meeting the needs of daily use and special properties. Generally, in the processing of aluminum oxide ceramic, a ball mill is often used to crush the material. A ball mill is usually a device that crushes the material after it has been broken. Usually, a ball mill consists of a cylinder, inside which grinding balls of different sizes are placed to collide with the material to play a crushing role.

[0003] After retrieval, the patent with the authorized announcement number of CN220531776U in China discloses a ball mill device for processing aluminum oxide ceramic, including a bottom plate. A rotating mechanism is arranged above the bottom plate, and a scraping mechanism is arranged inside the rotating mechanism. The rotating mechanism includes a cylinder, and both ends of the cylinder are rotatably connected with closed plates.

[0004] The following deficiencies exist in the above-mentioned ball mill device for processing aluminum oxide ceramic: Although this device makes the larger grinding balls and larger materials collide more frequently in a limited space, thereby improving the crushing efficiency, there is no device for automatically feeding aluminum oxide ceramic on this device. Therefore, after crushing, it still takes a certain amount of time for feeding, which increases the labor cost and reduces the working efficiency. Summary of the Utility Model

[0005] The purpose of the present utility model is to solve or at least alleviate the problem in the prior art that there is no device for automatically feeding aluminum oxide ceramic on this device. Therefore, after crushing, it still takes a certain amount of time for feeding, which increases the labor cost and reduces the working efficiency.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: A ceramic processing ball mill device based on automatic feeding, including a bottom plate and a storage box. An outer wall of the top of the bottom plate is provided with a ball mill body. A feed pipe is provided on the ball mill body, and a valve is provided on the feed pipe. A box cover is hinged on an outer wall of the top of the storage box. A baffle is slidably installed in the storage box. A driving mechanism is provided on one side of the baffle. A crushing mechanism for aluminum oxide ceramic is provided in the storage box;

[0007] The crushing mechanism includes two rotating rollers rotatably installed in the storage box. A plurality of rotating blades are fixedly installed on each of the two rotating rollers. On one outer wall of the storage box, two meshing gears are symmetrically and rotatably installed. One end of each of the two gears is fixedly connected to the corresponding rotating roller. An electric motor is provided on one outer wall of the storage box, and the output end of the electric motor is fixedly connected to one of the gears.

[0008] Adopting the above technical solution, by controlling the start of the electric motor, the output end of the electric motor will drive one of the gears to rotate. One of the gears rotates and drives the other gear to rotate accordingly, and then the two rotating rollers and a plurality of rotating blades can be driven to rotate in opposite directions. Therefore, the material can be preliminarily crushed while feeding, reducing the time required for the ball mill body to crush and improving the crushing efficiency.

[0009] Optionally, the driving mechanism includes a first fixing frame fixedly installed on one outer wall of the storage box. A first cylinder is fixedly connected to the first fixing frame, and the output end of the first cylinder is fixedly connected to the baffle.

[0010] Adopting the above technical solution, by controlling the start of the first cylinder, the output end of the first cylinder will drive the baffle to move, and the baffle can push the material placed on the baffle below the storage box.

[0011] Optionally, a sliding groove is opened on one outer wall of the storage box, and the baffle is slidably installed in the sliding groove.

[0012] Adopting the above technical solution, the baffle can be limited in movement by providing the sliding groove.

[0013] Optionally, a second fixing frame is fixedly installed on one outer wall of the storage box, and the electric motor is fixedly installed on the second fixing frame.

[0014] Adopting the above technical solution, the electric motor can be fixedly installed on it by providing the second fixing frame.

[0015] Optionally, a material guiding hopper is fixedly installed on the bottom outer wall of the storage box. A feeding pipe is fixedly connected to the bottom outer wall of the material guiding hopper, and the inner cavity of the feeding pipe is arranged to be the same as that of the feed pipe.

[0016] Adopting the above technical solution, since the inner cavity of the feeding pipe is the same as that of the feed pipe, it is convenient for feeding.

[0017] Optionally, a hydraulic cylinder and a telescopic rod are respectively fixedly installed on the top outer wall of the bottom plate. The output ends of the hydraulic cylinder and the telescopic rod are respectively fixedly installed with a first connecting plate and a second connecting plate. A protective box is detachably installed on one outer wall of the storage box, and the first connecting plate and the second connecting plate are respectively fixedly connected to the protective box and the storage box.

[0018] With the above technical solution, by controlling the starting hydraulic cylinder, the output end of the hydraulic cylinder will drive the first connecting plate and the protective box to move downward. The downward movement of the protective box will drive the feeding pipe to move downward accordingly and fit with the feeding pipe.

[0019] Optionally, a mounting seat is fixedly installed on one outer wall of the storage box, and a fixing bolt is screwed on the mounting seat. One side of the protective box close to the storage box is open.

[0020] With the above technical solution, by rotating the fixing bolt, the fixed connection between the mounting seat and the protective box can be released.

[0021] Optionally, a feeding port is formed on one outer wall of the feeding pipe, an adjusting plate is slidably installed in the feeding port, a long plate is fixedly installed on one outer wall of the storage box, a second cylinder is fixedly installed on the long plate, and the output end of the second cylinder is fixedly connected to the adjusting plate.

[0022] With the above technical solution, by controlling the starting of the second cylinder, the output end of the second cylinder will drive the adjusting plate to move, so that the material can enter the feeding pipe from the feeding pipe, and by adjusting the position of the adjusting plate, the phenomenon of material blockage can also be prevented.

[0023] In summary, the beneficial effects of this application are as follows:

[0024] 1. In this new type of application, with the cooperation of a baffle plate, etc., by controlling the starting of the motor, the output end of the motor will drive one of the gears to rotate. The rotation of one gear will drive the other gear to rotate accordingly, and then two rotating rollers and multiple rotating blades can be driven to rotate in opposite directions. Therefore, the material can be preliminarily crushed while feeding, reducing the time required for the ball mill body to crush, improving the crushing efficiency, and there is no need for manual feeding, so the labor cost can be reduced and the processing efficiency of the material can be improved.

[0025] 2. In this new type of application, with the cooperation of an adjusting plate, etc., by controlling the starting of the second cylinder, the output end of the second cylinder will drive the adjusting plate to move, so that the material can enter the feeding pipe from the feeding pipe, and by adjusting the position of the adjusting plate, the phenomenon of material blockage can also be prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the overall structural schematic diagram of this application;

[0027] Figure 2 is the partial unfolded schematic diagram of the feeding structure of this application;

[0028] Figure 3 This is the schematic diagram of the explosion structure of the present application;

[0029] Figure 4 This is the schematic diagram of the explosion structure of the adjustment structure of the present application.

[0030] Explanation of reference numerals: In the figure: 1, bottom plate; 2, ball mill body; 3, feed pipe; 4, valve; 5, storage tank; 6, tank cover; 7, protective box; 8, feeding hopper; 9, feeding pipe; 10, hydraulic cylinder; 11, telescopic rod; 12, first connecting plate; 13, second connecting plate; 14, baffle; 15, first fixing frame; 16, first cylinder; 17, sliding groove; 18, long plate; 19, mounting seat; 20, fixing bolt; 21, second fixing frame; 22, motor; 23, gear; 24, rotating roller; 25, rotating blade; 26, second cylinder; 27, feeding port; 28, adjusting plate. Detailed implementation manners

[0031] The following will further describe the present application in detail with reference to the Figures 1-4 accompanying drawings.

[0032] Please refer to Figures 1-3 , a ceramic processing ball mill device based on automatic feeding, including a bottom plate 1 and a storage tank 5, a lifting mechanism arranged on the bottom plate 1, a blocking mechanism and a crushing mechanism arranged in the storage tank 5, a ball mill body 2 arranged on the outer wall of the top of the bottom plate 1, a feed pipe 3 arranged on the ball mill body 2, a valve 4 arranged on the feed pipe 3, and a tank cover 6 hinged on the outer wall of the top of the storage tank 5.

[0033] Among them, the blocking mechanism includes a baffle 14 slidably installed in the storage tank 5, a first fixing frame 15 fixedly installed on one outer wall of the storage tank 5, a first cylinder 16 fixedly connected to the first fixing frame 15, a baffle 14 fixedly connected to the output end of the first cylinder 16, and a sliding groove 17 opened on one outer wall of the storage tank 5 and in which the baffle 14 is slidably installed;

[0034] During use, by controlling the start of the first cylinder 16, the output end of the first cylinder 16 will drive the baffle 14 to move, and the movement of the baffle 14 can push the material placed on the baffle 14 below the storage tank 5.

[0035] Referring to Figure 3 , the crushing mechanism includes two rotating rollers 24 rotatably installed in the storage tank 5, a plurality of rotating blades 25 fixedly installed on the two rotating rollers 24, two gears 23 rotatably installed on one outer wall of the storage tank 5 and meshing with each other, a second fixing frame 21 fixedly installed on one outer wall of the storage tank 5, a motor 22 fixedly installed on the second fixing frame 21, and one of the gears 23 fixedly connected to the output end of the motor 22;

[0036] During use, by controlling the start of the motor 22, the output end of the motor 22 will drive one of the gears 23 to rotate. One of the gears 23 rotates and drives the other gear 23 to rotate accordingly, and then can drive the two rotating rollers 24 and multiple rotating blades 25 to rotate in opposite directions. Therefore, the material can be preliminarily crushed while feeding, reducing the time required for the ball mill body 2 to crush and improving the crushing efficiency.

[0037] Refer to Figure 1 , a material guiding hopper 8 facilitating the flow of materials is fixedly installed on the bottom outer wall of the storage box 5, and a feeding pipe 9 with the same inner cavity as the feeding pipe 3 is fixedly connected to the bottom outer wall of the material guiding hopper 8. Through the material guiding hopper 8, it is convenient for the materials to flow towards the middle, and then it is convenient for feeding.

[0038] Refer to Figure 1 and Figure 2 , the lifting mechanism includes a hydraulic cylinder 10 and a telescopic rod 11 respectively fixedly installed on the top outer wall of the bottom plate 1, a first connecting plate 12 and a second connecting plate 13 respectively fixedly installed at the output ends of the hydraulic cylinder 10 and the telescopic rod 11, and a protective box 7 detachably installed on one outer wall of the storage box 5;

[0039] During use, by controlling the start of the hydraulic cylinder 10, the output end of the hydraulic cylinder 10 will drive the first connecting plate 12 and the protective box 7 to move downward. The downward movement of the protective box 7 will drive the feeding pipe 9 to move downward accordingly and fit with the feeding pipe 3.

[0040] Refer to Figure 2 , a mounting seat 19 for auxiliary installation is fixedly installed on one outer wall of the storage box 5, a fixing bolt 20 is screwed on the mounting seat 19, and one side of the protective box 7 close to the storage box 5 is open. By rotating the fixing bolt 20, the fixed connection between the mounting seat 19 and the protective box 7 can be released.

[0041] Refer to Figure 4 , a feeding port 27 for the flow of materials is opened on one outer wall of the feeding pipe 9, an adjusting plate 28 for adjusting the feeding port 27 is slidably installed in the feeding port 27, a long plate 18 is fixedly installed on one outer wall of the storage box 5, a second cylinder 26 is fixedly installed on the long plate 18, and the output end of the second cylinder 26 is fixedly connected to the adjusting plate 28;

[0042] By controlling the start of the second cylinder 26, the output end of the second cylinder 26 will drive the adjusting plate 28 to move, and then the materials can enter the feeding pipe 3 from the feeding pipe 9. By adjusting the position of the adjusting plate 28, the phenomenon of material blockage can also be prevented.

[0043] The implementation principle of this application is as follows: When in use, when feeding is required, the first cylinder 16 is controlled to start, and the output end of the first cylinder 16 will drive the baffle 14 to move. The movement of the baffle 14 can push the materials placed on the baffle 14 below the storage box 5. At this time, the motor 22 is controlled to start, and the output end of the motor 22 will drive one of the gears 23 to rotate. The rotation of one of the gears 23 will drive the other gear 23 to rotate accordingly, and then drive the two rotating rollers 24 and multiple rotating blades 25 to rotate in opposite directions. Therefore, the materials can be preliminarily crushed while feeding, reducing the time required for the ball mill body 2 to crush and improving the crushing efficiency.

[0044] At this time, the second cylinder 26 can be controlled to start, and the output end of the second cylinder 26 will drive the adjusting plate 28 to move, so that the materials can enter the feeding pipe 3 from the feeding pipe 9. By adjusting the position of the adjusting plate 28, the phenomenon of material blockage can also be prevented, and manual feeding is not required. Therefore, the labor cost can be reduced and the processing efficiency of the materials can be improved.

[0045] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A ceramic processing ball mill device based on automatic feeding, comprising a bottom plate (1) and a storage tank (5). The outer wall of the top of the bottom plate (1) is provided with a ball mill body (2). An inlet pipe (3) is provided on the ball mill body (2), and a valve (4) is provided on the inlet pipe (3). It is characterized in that: A box cover (6) is hinged to the outer wall of the top of the storage box (5). A baffle (14) is slidably installed in the storage box (5). A driving mechanism is provided on one side of the baffle (14). A crushing mechanism for alumina ceramics is provided in the storage box (5). The crushing mechanism includes two rotating rollers (24) rotatably installed in the storage box (5). A plurality of rotating blades (25) are fixedly installed on both of the two rotating rollers (24). Two mutually meshing gears (23) are symmetrically rotatably installed on the outer wall of one side of the storage box (5). One end of each of the two gears (23) is fixedly connected to the corresponding rotating roller (24). A motor (22) is provided on the outer wall of one side of the storage box (5). The output end of the motor (22) is fixedly connected to one of the gears (23).

2. The ball milling device for ceramic processing based on automatic feeding according to claim 1, characterized in that: The driving mechanism includes a first fixing frame (15) fixedly installed on the outer wall of one side of the storage box (5). A first cylinder (16) is fixedly connected to the first fixing frame (15). The output end of the first cylinder (16) is fixedly connected to the baffle (14).

3. The ball milling device for ceramic processing based on automatic feeding according to claim 2, wherein: A sliding groove (17) is formed in the outer wall of one side of the storage box (5). The baffle (14) is slidably installed in the sliding groove (17).

4. The ball milling device for ceramic processing based on automatic feeding according to claim 1, wherein: A second fixing frame (21) is fixedly installed on the outer wall of one side of the storage box (5). The motor (22) is fixedly installed on the second fixing frame (21).

5. The ball milling device for ceramic processing based on automatic feeding according to claim 4, characterized in that: A feeding hopper (8) is fixedly installed on the outer wall of the bottom of the storage box (5). A feeding pipe (9) is fixedly connected to the outer wall of the bottom of the feeding hopper (8). The inner cavity of the feeding pipe (9) is arranged to be the same as the inner cavity of the feeding tube (3).

6. The ball milling device for ceramic processing based on automatic feeding according to claim 5, characterized in that: A hydraulic cylinder (10) and a telescopic rod (11) are respectively fixedly installed on the outer wall of the top of the bottom plate (1). The output ends of the hydraulic cylinder (10) and the telescopic rod (11) are respectively fixedly installed with a first connecting plate (12) and a second connecting plate (13). A protective box (7) is detachably installed on the outer wall of one side of the storage box (5). The first connecting plate (12) and the second connecting plate (13) are respectively fixedly connected to the protective box (7) and the storage box (5).

7. The ball milling device for ceramic processing based on automatic feeding according to claim 6, wherein: An installation seat (19) is fixedly installed on the outer wall of one side of the storage box (5). A fixing bolt (20) is screwed on the installation seat (19). One side of the protective box (7) close to the storage box (5) is open.

8. A ball milling device for ceramic processing based on automatic feeding according to claim 5, characterized in that: A feeding port (27) is formed in the outer wall of one side of the feeding pipe (9). An adjusting plate (28) is slidably installed in the feeding port (27). A long plate (18) is fixedly installed on the outer wall of one side of the storage box (5). A second cylinder (26) is fixedly installed on the long plate (18). The output end of the second cylinder (26) is fixedly connected to the adjusting plate (28).

Citation Information

Patent Citations

  • Ball milling device for aluminum oxide ceramic processing

    CN220531776U