PVC raw material heating device

Through the design of cutting knife crushing, stirring rod agitation and wall scraping components, the problems of waiting and low heating efficiency of existing PVC heating devices are solved, and the rapid melting of raw materials and continuous feeding are achieved, and the production efficiency is improved.

CN223159365UActive Publication Date: 2025-07-29SHANDONG XINYIJIA CARPET CO LTD
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Patent Information

Application Number
CN202422228839.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-29
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing PVC heating device needs to wait until the raw materials are discharged before the feeding is continued, and the heating efficiency is low through stirring, resulting in a long melting time of the raw materials.

Method used

The raw materials are crushed with a cutter, stirred with a stirring rod, and conveyed by a scraping wall assembly and a twisting dragon, heated and stirred in partitions to achieve rapid melting.

Benefits of technology

The rapid melting of raw materials and continuous feeding are achieved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223159365U_ABST
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Abstract

The utility model relates to a heating device, in particular to a PVC (polyvinyl chloride) raw material heating device which comprises an appearance assembly, a processing assembly is fixed on one side of the appearance assembly and comprises a first motor and a second motor, the first motor is fixed at the bottom of the appearance assembly, a first rotating shaft is fixed at the output shaft end of the first motor, and a cutter is fixed on one side of the first rotating shaft. The second motor is fixed to the top of the appearance assembly, a second rotating shaft is fixed to the output shaft end of the second motor, a stirring rod is fixed to one side of the second rotating shaft, the appearance assembly comprises a box body, a partition plate is fixed in the box body, a smashing cavity is formed in the box body, a heating cavity is formed in the box body, supporting legs are fixed to the bottom of the box body, and a feeding frame is fixed to one side of the box body. According to the utility model, the raw materials can be quickly melted in a mode of firstly chopping and then melting, and the melting efficiency of the raw materials can be improved by dividing the melting area and the chopping area into two areas, so that the production yield is improved.
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Description

Technical Field

[0001] The utility model relates to a heating device, in particular to a heating device for PVC raw materials, belonging to the technical field of PVC processing equipment. Background Technique

[0002] Polyvinyl chloride is a polymer formed by vinyl chloride monomer under the action of initiators such as peroxides and azo compounds; or by free radical polymerization reaction mechanism under the action of light and heat. Vinyl chloride homopolymers and vinyl chloride copolymers are collectively called vinyl chloride resins. In the production process of PVC, it is necessary to heat its raw materials. The existing heating devices must wait until the PVC raw materials in the machine body are discharged before new raw materials can be put in, thus wasting time. And basically, the existing raw material processing is carried out by stirring during heating. This method takes a long time to melt the raw materials from the outside to the inside, thus wasting time again.

[0003] Chinese Patent No. CN217072995U provides a raw material heating device for PVC production, which relates to the technical field of PVC production equipment. The following scheme is proposed, including a box body. One side of the top of the box body is provided with a feeding mechanism. A stirring mechanism is installed on the box body. Electric heating plates are installed on the inner walls of the two opposite sides of the box body. Fixing plates are welded to the bottom of the outer walls of the two sides of the box body. Two support rods are symmetrically installed at the bottom ends of the two fixing plates. The bottom ends of the four support rods are connected to a bottom plate. A solenoid valve is installed at the bottom end of the box body. A through hole is opened in the middle of the bottom plate. A screening mechanism is placed on the bottom plate. In the utility model, the raw materials are put in from the feeding hopper. By driving the spiral conveyor rod to rotate by the first servo motor, the raw materials can enter the box body. The electric heating plates are turned on, and the second servo motor drives the rotating rod and the stirring rod to rotate, so as to stir the raw materials and make the raw materials heated evenly, which is more convenient.

[0004] However, although the above case can make the raw materials heated evenly, when adding materials again, it is necessary to wait slowly until the raw materials in the box body are discharged. And by the way of stirring, it can only make the raw materials heated evenly, and cannot make the raw materials melt quickly to a large extent.

[0005] In view of this, the present utility model is specifically proposed. Content of the Utility Model

[0006] The purpose of the present utility model is to provide a heating device for PVC raw materials in order to solve the above problems.

[0007] The present utility model achieves the above object through the following technical solutions. A PVC raw material heating device includes an outer shape component. One side of the outer shape component is fixed with a processing component. The processing component includes a first motor and a second motor. The first motor is fixed at the bottom of the outer shape component. The output shaft end of the first motor is fixed with a first rotating shaft. One side of the first rotating shaft is fixed with a cutting knife. The second motor is fixed at the top of the outer shape component. The output shaft end of the second motor is fixed with a second rotating shaft. One side of the second rotating shaft is fixed with a stirring rod.

[0008] Furthermore, the outer shape component includes a box body. A partition is fixed inside the box body. A crushing cavity is arranged inside the box body.

[0009] Furthermore, a heating cavity is arranged inside the box body. Support legs are fixed at the bottom of the box body. A feeding frame is fixed on one side of the box body.

[0010] Furthermore, a discharge pipe is fixed on one side of the box body. A heating plate is fixed inside the box body.

[0011] Furthermore, a material lifting component is fixed on one side of the box body. The material lifting component includes a material conveying frame. The material conveying frame is fixed on one side of the box body. A conveying pipe is fixed at the top of the material conveying frame. A discharge frame is fixed on one side of the conveying pipe. The discharge frame is fixed on one side of the box body.

[0012] Furthermore, a third motor is fixed at the top of the conveying pipe. The output shaft end of the third motor is fixed with a third rotating shaft. One side of the third rotating shaft is fixed with an auger.

[0013] Furthermore, a wall scraping component is fixed at the top of the box body. The wall scraping component includes an electric telescopic rod. The electric telescopic rod is fixed at the top of the box body. A connecting block is fixed at the end of the electric telescopic rod.

[0014] Furthermore, a scraping frame is fixed on one side of the connecting block. A sealing ring is fixed inside the scraping frame.

[0015] Technical effects and advantages of the present utility model: (1) By means of the processing component provided, the cutter can crush the raw materials by driving the first shaft to rotate with the first motor, so that the volume of the raw materials becomes smaller, and thus can be melted quickly. By driving the second shaft to rotate with the second motor, the stirring rod can stir the crushed raw materials, so that the raw materials can surge, and thus the raw materials can be melted quickly under the heating of the heating plate; (2) By means of the scraping component provided, when the electric telescopic rod extends, the connecting block drives the scraping frame to move, so that the scraping frame can quickly gather the melted raw materials on the inner wall of the box body, and thus the melted raw materials can be discharged quickly; (3) By means of the feeding component provided, since the crushing cavity and the heating cavity are separated, the raw materials can be pre-processed in advance, and then the auger can convey the chopped raw materials to the heating cavity by driving the shaft to rotate with the third motor, thereby improving the melting efficiency of the raw materials. Brief Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the present utility model;

[0018] Figure 3 It is a schematic diagram of the feeding component of the present utility model;

[0019] Figure 4 It is a schematic diagram of the scraping component of the present utility model.

[0020] In the figure: 100, outer shape component; 101, box body; 102, partition board; 103, crushing cavity; 104, heating cavity; 105, support leg; 106, feeding rack; 107, discharge pipe; 108, heating plate; 200, processing component; 201, first motor; 202, first shaft; 203, cutter; 204, second motor; 205, second shaft; 206, stirring rod; 300, feeding component; 301, feeding rack; 302, conveying pipe; 303, discharge rack; 304, third motor; 305, third shaft; 306, auger; 400, scraping component; 401, electric telescopic rod; 402, connecting block; 403, scraping frame; 404, sealing ring. Detailed Description of the Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 As shown in the figure, a PVC raw material heating device includes an outer shape component 100. A processing component 200 is fixed on one side of the outer shape component 100. The processing component 200 includes a first motor 201 and a second motor 204. The first motor 201 is fixed at the bottom of the outer shape component 100. A rotating shaft one 202 is fixed at the output shaft end of the first motor 201. A cutter 203 is fixed on one side of the rotating shaft one 202. The cutter 203 can crush the raw material through high-speed rotation. The second motor 204 is fixed at the top of the outer shape component 100. A rotating shaft two 205 is fixed at the output shaft end of the second motor 204. A stirring rod 206 is fixed on one side of the rotating shaft two 205. The stirring rod 206 can stir the raw material.

[0023] As a technical optimization scheme of the present utility model, the outer shape component 100 includes a box body 101. A partition 102 is fixed inside the box body 101. The partition 102 divides the inside of the box body 101 into two areas. A crushing cavity 103 is arranged inside the box body 101. A heating cavity 104 is arranged inside the box body 101. Support legs 105 are fixed at the bottom of the box body 101. A feeding frame 106 is fixed on one side of the box body 101. The feeding frame 106 facilitates the pouring of the raw material into the box body 101. A discharge pipe 107 is fixed on one side of the box body 101. A heating plate 108 is fixed inside the box body 101. After the heating plate 108 is powered on, it can generate high temperature to melt the crushed raw material.

[0024] As a technical optimization scheme of the present utility model, a material lifting component 300 is fixed on one side of the box body 101. The material lifting component 300 includes a material conveying frame 301. The material conveying frame 301 can pour the raw material in the crushing cavity 103 beside the auger 306. The material conveying frame 301 is fixed on one side of the box body 101. A conveying pipe 302 is fixed at the top of the material conveying frame 301. A discharge frame 303 is fixed on one side of the conveying pipe 302. The discharge frame 303 is fixed on one side of the box body 101. A third motor 304 is fixed at the top of the conveying pipe 302. A rotating shaft three 305 is fixed at the output shaft end of the third motor 304. An auger 306 is fixed on one side of the rotating shaft three 305. The auger 306 cooperates with the conveying pipe 302 to convey the raw material.

[0025] As a technical optimization scheme of the present utility model, a wall scraping component 400 is fixed on the top of the box body 101. The wall scraping component 400 includes an electric telescopic rod 401. The electric telescopic rod 401 is fixed on the top of the box body 101. A connecting block 402 is fixed at the end of the electric telescopic rod 401, which plays a role of transitional connection. A scraping frame 403 is fixed on one side of the connecting block 402. The scraping frame 403 can scrape off the raw material adhered to the inner wall of the box body 101. A sealing ring 404 is fixed inside the scraping frame 403. The sealing ring 404 has a certain elasticity and plays a role of filling the gap between the scraping frame 403 and the inner wall of the box body 101.

[0026] When the utility model is in use, first, raw materials are poured into the crushing chamber 103 inside the box body 101 through the feeding rack 106. Then, the first motor 201 is started, so that the first rotating shaft 202 drives the cutting knife 203 to chop the raw materials. Then, the third motor 304 is started, so that the third rotating shaft 305 drives the auger 306 to rotate, so that the raw materials can enter the heating chamber 104 above the box body 101 through the conveying pipe 302 and the discharging rack 303. Since the first motor 201 is always working, the cutting knife 203 can scrape most of the raw materials at the bottom into the feeding rack 301. After the raw materials enter the heating chamber 104, the heating plate 108 and the second motor 204 are started, so that the heating plate 108 melts the raw materials by the heat emitted, and at the same time, the second motor 204 drives the second rotating shaft 205 to make the stirring rod 206 stir the raw materials, thereby accelerating the melting speed of the raw materials. During the melting process of the raw materials, new raw materials can also be poured into the crushing chamber 103 for preliminary processing. After the raw materials are melted, they are discharged through the discharging pipe 107. After most of them are discharged, the electric telescopic rod 401 is started, so that the scraping rack 403 scrapes the inner wall of the box body 101, so that the raw materials adhered to the inner wall can gather on the partition plate 102, thereby accelerating the discharge of the raw materials.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A PVC raw material heating device, comprising an outer shape component (100), characterized in that: On one side of the outer shape component (100), a processing component (200) is fixed. The processing component (200) includes a first motor (201) and a second motor (204). The first motor (201) is fixed at the bottom of the outer shape component (100). A first rotating shaft (202) is fixed at the output shaft end of the first motor (201). A cutting tool (203) is fixed on one side of the first rotating shaft (202). The second motor (204) is fixed at the top of the outer shape component (100). A second rotating shaft (205) is fixed at the output shaft end of the second motor (204). A stirring rod (206) is fixed on one side of the second rotating shaft (205).

2. The PVC raw material heating device according to claim 1, characterized in that: The outer shape component (100) includes a box body (101). A partition plate (102) is fixed inside the box body (101). A crushing chamber (103) is arranged inside the box body (101).

3. The PVC raw material heating device according to claim 2, wherein: A heating chamber (104) is arranged inside the box body (101). Support legs (105) are fixed at the bottom of the box body (101). A feeding frame (106) is fixed on one side of the box body (101).

4. A PVC raw material heating device according to claim 2, characterized in that: A discharge pipe (107) is fixed on one side of the box body (101). A heating plate (108) is fixed inside the box body (101).

5. The PVC raw material heating device according to claim 2, characterized in that: A material lifting component (300) is fixed on one side of the box body (101). The material lifting component (300) includes a material conveying frame (301). The material conveying frame (301) is fixed on one side of the box body (101). A conveying pipe (302) is fixed at the top of the material conveying frame (301). A discharge frame (303) is fixed on one side of the conveying pipe (302). The discharge frame (303) is fixed on one side of the box body (101).

6. The PVC raw material heating device according to claim 5, wherein: A third motor (304) is fixed at the top of the conveying pipe (302). A third rotating shaft (305) is fixed at the output shaft end of the third motor (304). An auger (306) is fixed on one side of the third rotating shaft (305).

7. A PVC raw material heating device according to claim 2, characterized in that: A wall scraping component (400) is fixed at the top of the box body (101). The wall scraping component (400) includes an electric telescopic rod (401). The electric telescopic rod (401) is fixed at the top of the box body (101). A connecting block (402) is fixed at the end of the electric telescopic rod (401).

8. A PVC raw material heating device according to claim 7, characterized in that: A scraping frame (403) is fixed on one side of the connecting block (402). A sealing ring (404) is fixed inside the scraping frame (403).

Citation Information

Patent Citations

  • Raw material heating device for PVC production

    CN217072995U