Shell spraying equipment for alarm clock production

By designing an alarm clock shell spraying equipment that is linked to multiple sets of load-bearing components and large gear pinion, the problem of low production efficiency in a single spraying and drying process in the prior art is solved, and the rapid and comprehensive spraying and drying of multiple alarm clock shells is achieved, thereby improving production efficiency.

CN223159484UActive Publication Date: 2025-07-29ZHANGZHOU UNIQ ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422251644.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing alarm clock shell spraying equipment can only spray a single shell at a time, and it cannot continue to spray during drying, resulting in inefficient production efficiency and complex operation.

Method used

A spraying equipment including a counterweight base, column, turntable and outer cover body is designed. Multiple groups of load-bearing components are installed on the turntable. The synchronous rotation of multiple alarm clock shells is achieved by linking large gears and pinions, and immediately enter the drying chamber for drying after spraying, achieving uninterrupted spraying work.

Benefits of technology

The spraying speed and production efficiency are improved, and the full spraying and rapid drying of multiple alarm clock shells are achieved, which significantly improves the production capacity of the alarm clock.

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Abstract

The utility model belongs to the technical field of alarm clock production, and particularly relates to shell spraying equipment for alarm clock production, which comprises a counterweight base, a stand column is fixed at the circle center of the upper end of the counterweight base, a motor is fixedly mounted in the top end of the stand column, the output end of the motor is fixedly connected with conical teeth, and a turntable is sleeved on a bearing on the outer side of the middle of the stand column. A conical tooth ring is fixed above the center of the turntable, the conical tooth ring is meshed with the conical tooth, a plurality of bearing assemblies used for placing an alarm clock are installed on the outer edge of the turntable in the circumferential direction, the outer side of the top of the stand column is fixedly sleeved with an outer cover, the bottom end of the outer cover and the turntable slide in an attached mode, and a cavity is defined between the outer cover and the turntable; the cavity is divided into a spraying cavity located on the left side and a drying cavity located on the right side, a paint spraying assembly is arranged in the spraying cavity, an air heater is fixed to the upper right portion of the outer cover, and the output end of the air heater communicates with the drying cavity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of alarm clock production, and particularly relates to a spraying device for the shell of an alarm clock during production. Background Art

[0002] An alarm clock is a clock with a timing device that can not only indicate time but also emit a sound signal or other signals at a preset moment by people. It is a common household item. When producing an alarm clock, in order to make the appearance of the alarm clock more beautiful, a spraying device is also used to spray different colors on the shell of the alarm clock.

[0003] In the Chinese utility model patent with the publication number CN212468572U, a painting device for an alarm clock shell is disclosed, which can improve the painting quality, reduce costs and workload. However, this alarm clock shell painting device can only perform the spraying work of a single shell each time, and during the drying process, the spraying work cannot be continued, resulting in low production efficiency of the device, affecting the production capacity of the alarm clock, and being complex in operation and poor in practicability.

[0004] Therefore, there is an urgent need to improve the existing spraying device for the alarm clock shell and provide a spraying device for the shell of an alarm clock during production with a faster spraying speed and higher production efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a spraying device for the shell of an alarm clock during production, which is reasonable in design, simple in structure, easy to operate, and has a faster spraying speed and higher production efficiency, so as to solve the problems existing in the prior art.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A spraying device for the shell of an alarm clock during production includes a counterweight base. At the center of the upper end of the counterweight base, a column is fixed. Inside the top of the column, a motor is fixedly installed. The output end of the motor is fixedly connected with a conical tooth. A turntable is sleeved on the outer side of the middle part of the column through a bearing. Above the center of the turntable, a conical tooth ring is fixed. The conical tooth ring meshes with the conical tooth. Along the circumferential direction, a plurality of bearing components for placing alarm clocks are installed on the outer edge of the turntable. A housing is fixedly sleeved on the outer side of the top of the column. The bottom end of the housing is in sliding fit with the turntable, and a cavity is formed between the two. The cavity is divided into a spraying chamber on the left side and a drying chamber on the right side. A painting component is arranged in the spraying chamber. A hot air blower is fixed on the upper right of the housing, and the output end of the hot air blower is communicated with the drying chamber.

[0008] Preferably, a large gear is fixedly sleeved on the outer side of the bottom end of the column. The plurality of bearing components are distributed around the column in a ring shape and are linked through the large gear.

[0009] Preferably, the bearing assembly includes a vertical shaft, a pinion gear, a support plate, a bidirectional lead screw, a sliding groove and a sliding rod. The vertical shaft is connected to the turntable by a bearing. A pinion gear is fixedly sleeved on the outer side of the bottom end of the vertical shaft. The top of the vertical shaft is fixedly connected with a support plate. The middle inner side of the support plate is connected to the bidirectional lead screw by a bearing. Two sliding grooves are symmetrically formed inside the support plate. Two sliding rods are respectively slidably arranged inside the two sliding grooves. The bottom ends of the two sliding rods are respectively threadedly sleeved on the outer sides of both ends of the bidirectional lead screw.

[0010] Preferably, the pinion gear is meshed with a large gear, and the sliding directions of the two sliding rods are always opposite.

[0011] Preferably, the paint spraying assembly includes a spraying pipe, a spraying head, a connecting pipe, a shunt pipe, a material pump and an infusion pipe. A plurality of spraying pipes are all arranged in the spraying cavity and are equally angularly distributed around the column as the center. A plurality of spraying heads are equidistantly arranged on the inner wall of the spraying pipe. The middle parts of the ends of a plurality of spraying pipes away from the column are respectively fixedly communicated with a plurality of connecting pipes. The connecting pipes penetrate through the outer housing and are fixedly connected with the outer housing. One ends of the plurality of connecting pipes located outside the outer housing are all fixedly communicated with the shunt pipe. The output end of the material pump is fixedly connected with one end of the infusion pipe. The other end of the infusion pipe is fixedly communicated with the shunt pipe.

[0012] Preferably, the spraying pipe is in an inverted "C" shape. The vertical distance between the left and right ends of the spraying pipe is greater than the diameter of the support plate, and the bottom end of the spraying pipe does not contact the turntable.

[0013] Preferably, the material pump is fixedly installed on the rear outer wall of the counterweight base.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the solution of the utility model, multiple groups of bearing assemblies are used to facilitate the positioning of multiple alarm clock housings. When controlling the turntable and multiple groups of bearing assemblies to rotate synchronously around the column, the multiple alarm clock housings can be driven to enter the spraying cavity on the left side of the outer housing in sequence, and multiple spraying pipes are used to facilitate the spraying and coloring operation of the alarm clock housings. Moreover, by using the meshed large gear and pinion gear, the bearing assembly can rotate around the column and rotate itself at the same time, which is convenient for the full and dead-angle-free spraying of the alarm clock housings.

[0016] After the spraying of the alarm clock housing is completed, as the turntable rotates, the sprayed alarm clock housing can enter the drying chamber on the right side of the outer cover. By turning on the hot air blower, hot air can enter the drying chamber, enabling rapid drying of the sprayed alarm clock housing. Subsequently, the alarm clock housing transferred from the drying chamber can be removed, and a housing to be sprayed can be reinstalled, enabling continuous and uninterrupted spraying work. Compared with the comparative document, this device can shorten the overall processing time, effectively improve work efficiency, is easy to operate, and has a faster processing speed, significantly enhancing the production capacity of alarm clocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. The following is an explanation of the drawings:

[0018] Figure 1 It is a schematic top view structure diagram of the present invention;

[0019] Figure 2 It is a schematic front sectional view structure diagram of the column and the turntable of the present invention;

[0020] Figure 3 It is a schematic top view structure diagram of the outer cover and the painting assembly of the present invention;

[0021] Figure 4 It is a schematic front sectional view structure diagram of the entire bearing assembly of the present invention;

[0022] Figure 5 It is a schematic rear view structure diagram of the entire painting assembly of the present invention.

[0023] In the figure:

[0024] 1, counterweight base; 2, column; 3, motor; 4, conical tooth; 5, bevel gear ring; 6, turntable; 7, bearing assembly; 71, vertical shaft; 72, pinion gear; 73, support plate; 74, bidirectional lead screw; 75, chute; 76, slide bar; 8, outer cover; 9, painting assembly; 91, spraying pipe; 92, spraying head; 93, connecting pipe; 94, shunt pipe; 95, material pump; 96, infusion pipe; 10, large gear; 11, hot air blower. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following described embodiments are only a part of the embodiments of the present invention and do not represent all embodiments consistent with the present invention. Now, in conjunction with the drawings, the exemplary embodiments are described as follows:

[0026] As Figures 1-5As shown in one of the figures, the outer shell spraying device for alarm clock production of the present utility model includes a counterweight base 1. At the center of the upper end of the counterweight base 1, a column 2 is fixed. Inside the top of the column 2, a motor 3 is fixedly installed. The output end of the motor 3 is fixedly connected with a conical gear 4. A turntable 6 is sleeved on the outer side of the middle part of the column 2 through a bearing. Above the center of the turntable 6, a conical gear ring 5 is fixed. The conical gear ring 5 meshes with the conical gear 4. Along the circumferential direction, a plurality of bearing components 7 for placing alarm clocks are installed at the outer edge position of the turntable 6. A housing 8 is fixedly sleeved on the outer side of the top of the column 2. The bottom end of the housing 8 is in sliding connection with the turntable 6 and encloses a cavity therebetween. The cavity is divided into left and right parts. The left cavity is used as a spraying chamber, and the right cavity is used as a drying chamber. A spraying component 9 is arranged in the spraying chamber. A hot air blower 11 is fixed at the upper right of the housing 8. The output end of the hot air blower 11 is communicated with the drying chamber.

[0027] As a preferred embodiment, on the basis of the above structure, preferably, a large gear 10 is fixedly sleeved on the outer side of the bottom end of the column 2. The plurality of bearing components 7 are distributed in a ring around the column 2 and are linked through the large gear 10.

[0028] In this embodiment, through the arrangement of the plurality of bearing components 7, it is convenient to install a plurality of alarm clock outer shells at the same time for spraying operations.

[0029] As a preferred embodiment, on the basis of the above structure, preferably, the bearing component 7 includes a vertical shaft 71, a small gear 72, a support plate 73, a bidirectional lead screw 74, a chute 75 and a slide bar 76. The vertical shaft 71 is connected to the turntable 6 through a bearing. A small gear 72 is fixedly sleeved on the outer side of the bottom end of the vertical shaft 71. The top of the vertical shaft 71 is fixedly connected with a support plate 73. The middle inner side of the support plate 73 is connected to a bidirectional lead screw 74 through a bearing. Two chutes 75 are symmetrically opened inside the support plate 73. Two slide bars 76 are respectively slidably arranged inside the two chutes 75. The bottom ends of the two slide bars 76 are respectively threadedly sleeved on the outer sides of both ends of the bidirectional lead screw 74.

[0030] As a preferred embodiment, on the basis of the above structure, preferably, the small gear 72 is meshed with the large gear 10, and the sliding directions of the two slide bars 76 are always opposite.

[0031] In this embodiment, when the turntable 6 drives the plurality of bearing components 7 to rotate around the column 2, by using the meshed small gear 72 and large gear 10, the bearing component 7 can drive the alarm clock outer shell fixed above it to rotate, which is convenient for full-round spraying of the alarm clock outer shell.

[0032] As a preferred embodiment, on the basis of the above structure, preferably, the paint spraying assembly 9 includes a spraying pipe 91, a spraying head 92, a connecting pipe 93, a shunt pipe 94, a material pump 95 and an infusion pipe 96. A plurality of spraying pipes 91 are all arranged in the spraying cavity and are equally angularly distributed around the column 2 as the center. A plurality of spraying heads 92 are equidistantly arranged on the inner wall of the spraying pipe 91. The middle parts of the ends of the plurality of spraying pipes 91 away from the column 2 are respectively fixedly communicated with a plurality of connecting pipes 93. The connecting pipes 93 penetrate through the outer housing 8 and are fixedly connected with the outer housing 8. One ends of the plurality of connecting pipes 93 located outside the outer housing 8 are all fixedly communicated with the shunt pipe 94. The output end of the material pump 95 is fixedly connected with an infusion pipe 96, and the other end of the infusion pipe 96 is fixedly communicated with the liquid inlet end of the shunt pipe 94.

[0033] As a preferred embodiment, on the basis of the above structure, preferably, the spraying pipe 91 is in an inverted "C" shape. The distance between the vertical parts at the left and right ends of the spraying pipe 91 is greater than the diameter of the support plate 73, and the bottom end of the spraying pipe does not contact the turntable 6.

[0034] In this embodiment, the material pump 95 facilitates the prepared paint to be transported to a plurality of spraying pipes 91 through the infusion pipe 96, the shunt pipe 94 and the connecting pipe 93, and then sprayed out through the spraying heads 92, so that the outer shell of the alarm clock can be sprayed.

[0035] On the basis of the above structure, as an embodiment, the material pump 95 is fixedly installed on the rear outer wall of the counterweight base 1; as another embodiment, the material pump 95 is fixedly installed on the top of the column 2 and is located outside the outer housing 8.

[0036] The working principle of the present utility model is as follows:

[0037] When in use, first start the motor 3, control the conical gear 4 to rotate, and drive the turntable 6 and a plurality of bearing assemblies 7 to slowly rotate around the column 2 through the bevel gear ring 5. At this time, the outer shells of the alarm clocks to be sprayed can be sequentially placed above a plurality of support plates 73, and the outer shells of the alarm clocks are sleeved outside the two slide rods 76. Then manually rotate the bidirectional lead screw 74 to control the two slide rods 76 to move synchronously in the chute 75 in the direction away from each other, so as to clamp and position the outer shells of the alarm clocks from the inside, avoiding affecting the painting of the outer surface of the outer shells of the alarm clocks. As the turntable 6 continues to rotate, a plurality of outer shells of the alarm clocks can be driven to sequentially enter the spraying cavity on the left side of the outer housing 8. Insert the hose at the input end of the material pump 95 into the prepared paint, and turn on the material pump 95, then the material can be transported to a plurality of spraying pipes 91 through the infusion pipe 96, the shunt pipe 94 and the connecting pipe 93, and then sprayed out through the spraying heads 92, so that the outer shells of the alarm clocks can be sprayed. Moreover, by using the meshing large gear 10 and small gear 72, the bearing assembly 7 can be rotated around the column 2 while driving the outer shell of the alarm clock to rotate itself, facilitating the full and dead-angle-free spraying of the outer shell of the alarm clock;

[0038] After the spraying of the alarm clock housing is completed, it can continue to enter the drying chamber on the right side of the outer housing 8 following the turntable 6. By turning on the hot air blower 11, hot air can enter the drying chamber and blow towards the alarm clock housing, enabling rapid drying of the sprayed alarm clock housing. Subsequently, the alarm clock housing transferred out of the drying chamber can be removed. Similarly, a new alarm clock housing to be sprayed is installed, thereby enabling continuous spraying work;

[0039] Compared with the prior art, this device can significantly shorten the overall processing time of the alarm clock housing through continuous spraying, effectively improve work efficiency, is easy to operate, and has a faster processing speed, which has a significant promoting effect on the production capacity of alarm clocks.

[0040] The above are only the preferred specific embodiments of the present utility model and are not intended to limit the protection scope of the present utility model; any equivalent changes, modifications, substitutions, and variations made by those skilled in the art in this technical field based on the concept of the present utility model on the basis of the prior art through logical analysis, reasoning, or limited experiments shall fall within the protection scope determined by the claims.

Claims

1. An outer shell spraying device for alarm clock production, comprising a counterweight base (1), characterized in that: At the center of the upper end of the counterweight base (1), a column (2) is fixedly installed. Inside the top end of the column (2), a motor (3) is fixedly installed. The output end of the motor (3) is fixedly connected with a conical gear (4). On the outer side of the middle part of the column (2), a turntable (6) is sleeved with a bearing. Above the center of the turntable (6), a conical gear ring (5) is fixedly installed. The conical gear ring (5) meshes with the conical gear (4). Along the circumferential direction at the outer edge position of the turntable (6), a plurality of bearing components (7) for placing alarm clocks are installed. On the outer side of the top of the column (2), an outer cover body (8) is fixedly sleeved. The bottom end of the outer cover body (8) is in sliding fit with the turntable (6), and a cavity is formed between the two. The cavity is divided into a spraying chamber on the left and a drying chamber on the right. A painting component (9) is arranged in the spraying chamber. On the upper right of the outer cover body (8), a hot air blower (11) is fixedly installed. The output end of the hot air blower (11) is communicated with the drying chamber.

2. The outer shell spraying device for alarm clock production according to claim 1, characterized in that: On the outer side of the bottom end of the column (2), a large gear (10) is fixedly sleeved. The plurality of bearing components (7) are distributed in a ring around the column (2) and are linked through the large gear (10).

3. The housing spraying device for alarm clock production according to claim 2, characterized in that: The bearing component (7) includes a vertical shaft (71), a small gear (72), a support plate (73), a bidirectional lead screw (74), a chute (75) and a slide bar (76). The vertical shaft (71) is connected with the turntable (6) through a bearing. On the outer side of the bottom end of the vertical shaft (71), a small gear (72) is fixedly sleeved. The top of the vertical shaft (71) is fixedly connected with a support plate (73). Inside the middle part of the support plate (73), a bidirectional lead screw (74) is connected through a bearing. Inside the support plate (73), two chutes (75) are symmetrically arranged. Inside the two chutes (75), two slide bars (76) are respectively slidably arranged. The bottom ends of the two slide bars (76) are respectively threadedly sleeved on the outer sides of the two ends of the bidirectional lead screw (74).

4. An outer shell spraying device for alarm clock production according to claim 3, characterized in that: The small gear (72) is meshed and connected with the large gear (10), and the sliding directions of the two slide bars (76) are always opposite.

5. The outer shell spraying device for alarm clock production according to claim 1, characterized in that: The painting component (9) includes a spraying pipe (91), a spraying head (92), a connecting pipe (93), a shunt pipe (94), a material pump (95) and an infusion pipe (96). A plurality of spraying pipes (91) are all arranged in the spraying chamber and are distributed at equal angles around the column (2) as the center. On the inner wall of the spraying pipe (91), a plurality of spraying heads (92) are arranged at equal distances. The middle parts of the ends of the plurality of spraying pipes (91) far away from the column (2) are respectively fixedly communicated with a plurality of connecting pipes (93). The connecting pipes (93) penetrate through the outer cover body (8) and are fixedly connected with the outer cover body (8). One ends of the plurality of connecting pipes (93) located outside the outer cover body (8) are all fixedly communicated with the shunt pipe (94). The shunt pipe (94) is communicated with the material pump (95) through the infusion pipe (96).

6. The outer shell spraying device for alarm clock production according to claim 5, characterized in that: The spraying pipe (91) is in an inverted "C" shape. The vertical distance between the left and right vertical parts of the spraying pipe (91) is greater than the diameter of the support plate (73), and the bottom end of the spraying pipe (91) does not contact the turntable (6).

7. The outer shell spraying equipment for alarm clock production according to claim 5, characterized in that: The output end of the material pump (95) is fixedly connected with one end of the infusion pipe (96), and the other end of the infusion pipe (96) is fixedly communicated with the shunt pipe (94).

Citation Information

Patent Citations

  • Paint spraying device for alarm clock shell

    CN212468572U