Gypsum block production equipment

Abstract

The gypsum block production equipment comprises a production mold, a plurality of forming cavities are formed in the inner side of the top of the production mold, and the gypsum block production equipment further comprises a material uniformizing mechanism which is located at the bottom of the production mold and used for conducting shaking vibration filling on materials in the forming cavities; the slicking mechanism is located at the top of the production mold and used for slicking materials at the top of the production mold; the material uniformizing mechanism comprises a bottom plate, a vibration plate, a vibration motor, a uniform shaking assembly and a buffer assembly; according to the scheme, by arranging the material uniformizing mechanism, materials in the forming cavity can be conveniently vibrated and shaken, the forming cavity is evenly and fully filled with the materials, and therefore the situation that due to uneven and sufficient filling, a final product is incomplete and provided with holes is avoided, and the purpose of effectively improving the product quality is achieved; and the poured materials can be conveniently and automatically strickled without manual strickling, so that the purposes of saving time and labor and improving the production efficiency are achieved.

Description

Technical Field

[0001] The present application relates to the technical field of gypsum block production equipment, and in particular to a gypsum block production equipment. Background Art

[0002] Gypsum blocks are lightweight building gypsum products made from building gypsum as the main raw material, through mixing with water, pouring into shape and drying. Fiber reinforcement materials or lightweight aggregates are allowed to be added during production, as well as foaming agents. It has many advantages such as sound insulation and fire prevention, and convenient construction. It is a new type of wall material that is low-carbon, environmentally friendly, healthy, and in line with the requirements of the development of the times. The production of gypsum blocks cannot be separated from the assistance of production equipment such as molds. A good production mold can often effectively improve the production quality of gypsum blocks.

[0003] When using the existing production mold, the container with a corresponding shape is usually used to hold the mixed materials, thereby shaping the gypsum blocks. After a long period of drying, the materials are made into corresponding gypsum blocks according to the shape of the mold.

[0004] However, when using the above-mentioned method to produce gypsum blocks, the molding cavity excavated in the mold often has an uneven shape according to the use requirements. As a result, when the mixed material is poured into the mold for molding, the material is often filled unevenly and fully. As a result, the final gypsum blocks are prone to defects and small holes, affecting the quality of the product. Therefore, those skilled in the art have provided a gypsum block production device to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the present application provides a gypsum block production equipment.

[0006] The present application provides a gypsum block production equipment adopting the following technical solutions:

[0007] A gypsum block production device includes a production mold, a plurality of forming cavities are opened on the inner side of the top of the production mold, and

[0008] A material-splitting mechanism located at the bottom of the production mold to shake and vibrate the material in the molding cavity;

[0009] A scraping mechanism, located on the top of the production mold, for scraping the material on the top of the production mold;

[0010] The material leveling mechanism includes a bottom plate, a vibrating plate, a vibrating motor, a shaking component, and a buffering component. The top of the vibrating plate is fixedly connected to the bottom of the production mold. The vibrating motor is fixedly connected to the bottom of the vibrating plate. The buffering component is installed at the bottom of the production mold. The top of the bottom plate is installed at the bottom of the buffering component through the shaking component.

[0011] Preferably, the buffering component includes a plurality of fixed columns, a plurality of first springs, and a plurality of buffer rods. The tops of the plurality of buffer rods are symmetrically fixedly connected to the bottom of the production mold. Groove holes are provided inside the tops of the plurality of fixed columns. The plurality of buffer rods are respectively slidably connected to the inner sides of the tops of the plurality of fixed columns by fitting with the groove holes. The two ends of the plurality of first springs are respectively fixedly connected to the inner walls of the plurality of fixed columns and the bottoms of the plurality of buffer rods.

[0012] Preferably, the shaking component includes two moving slide rails, a plurality of moving blocks, and two first electric push rods. The two moving slide rails are symmetrically fixedly connected to the top of the bottom plate. The bottoms of the plurality of fixed columns are respectively slidably connected to the side walls of the two moving slide rails through the plurality of moving blocks. The two first electric push rods are respectively fixedly connected to one ends of the two moving slide rails, and the output ends of the two first electric push rods are respectively fixedly connected to the side walls of two of the moving blocks.

[0013] Preferably, the scraping mechanism includes two pushing plates, a moving component, and two scraping components. The two pushing plates are installed on the top of the production mold through the moving component. The two scraping components are respectively installed at the bottoms of the two pushing plates.

[0014] Preferably, the moving component includes a moving chute, a second electric push rod, a slider, and a fixed block. The moving chute is provided inside the top end of the production mold. The second electric push rod is fixedly connected to the top of the production mold. The slider is slidably connected to the side wall of the moving chute by fitting with the moving chute. The two pushing plates are fixedly connected to the top of the slider through the fixed block, and the output end of the second electric push rod is fixedly connected to one end of the fixed block.

[0015] Preferably, the scraping component includes a telescopic groove, a plurality of second springs, and a scraping plate. The telescopic groove is provided inside the bottom of the pushing plate. The scraping plate is slidably connected to the side wall of the telescopic groove. The two ends of the plurality of second springs are respectively fixedly connected to one end of the telescopic groove and one end of the scraping plate.

[0016] In summary, the present application includes the following beneficial technical effects:

[0017] By setting up a material leveling mechanism, it is convenient to vibrate and shake the materials in the forming cavity, so that the materials are evenly and fully filled in the forming cavity, thus avoiding the situation that the final product is incomplete and has holes due to uneven and insufficient filling, and further achieving the purpose of effectively improving the product quality. And by setting up a scraping mechanism, it is convenient to automatically scrape the poured materials, eliminating the need for manual scraping, thus saving time and effort and improving the production efficiency. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of a gypsum block production device in an embodiment of the present application;

[0019] Figure 2 is a partial structural upward view sectional view of a production mold of a gypsum block production device in an embodiment of the present application;

[0020] Figure 3 is a top view of the structure of a production mold of a gypsum block production device in an embodiment of the present application;

[0021] Figure 4 is a partial structural sectional view of a scraping mechanism of a gypsum block production device in an embodiment of the present application.

[0022] Description of the Reference Numerals: 1. Production mold; 2. Forming cavity; 3. Material leveling mechanism; 301. Bottom plate; 302. Vibration plate; 303. Vibration motor; 4. Shaking component; 401. Moving slide rail; 402. Moving block; 403. First electric push rod; 5. Buffer component; 501. Fixed column; 502. First spring; 503. Buffer rod; 6. Scraping mechanism; 601. Pushing plate; 7. Moving component; 701. Moving chute; 702. Second electric push rod; 703. Slide block; 704. Fixed block; 8. Scraping component; 801. Telescopic groove; 802. Second spring; 803. Scraping plate. Detailed Description of the Embodiment

[0023] The following is a further detailed description of the present application in conjunction with the attached Figures 1-4 drawings.

[0024] An embodiment of the present application discloses a gypsum block production device. Referring to Figure 1 Figure 2 , a gypsum block production device includes a production mold 1, and a plurality of forming cavities 2 are opened in the inner side of the top of the production mold 1. It also includes

[0025] a material leveling mechanism 3, which is located at the bottom of the production mold 1 for shaking and vibrating the materials in the forming cavity 2 for filling;

[0026] a scraping mechanism 6, which is located at the top of the production mold 1 for scraping the materials on the top of the production mold 1;

[0027] The material leveling mechanism 3 includes a bottom plate 301, a vibration plate 302, a vibration motor 303, a shaking component 4, and a buffer component 5. The top of the vibration plate 302 is fixedly connected to the bottom of the production mold 1. The vibration motor 303 is fixedly connected to the bottom of the vibration plate 302. The buffer component 5 is installed at the bottom of the production mold 1. The top of the bottom plate 301 is installed at the bottom of the buffer component 5 through the shaking component 4;

[0028] The buffer component 5 includes a plurality of fixed columns 501, a plurality of first springs 502, and a plurality of buffer rods 503. The tops of the plurality of buffer rods 503 are symmetrically fixedly connected to the bottom of the production mold 1. Groove holes are formed in the inner sides of the tops of the plurality of fixed columns 501. The plurality of buffer rods 503 are respectively slidably connected to the inner sides of the tops of the plurality of fixed columns 501 by fitting with the groove holes. The two ends of the plurality of first springs 502 are respectively fixedly connected to the inner walls of the plurality of fixed columns 501 and the bottoms of the plurality of buffer rods 503;

[0029] The shaking component 4 includes two moving slide rails 401, a plurality of moving blocks 402, and two first electric push rods 403. The two moving slide rails 401 are symmetrically fixedly connected to the top of the bottom plate 301. The bottoms of the plurality of fixed columns 501 are respectively slidably connected to the side walls of the two moving slide rails 401 through the plurality of moving blocks 402. The two first electric push rods 403 are respectively fixedly connected to one ends of the two moving slide rails 401, and the output ends of the two first electric push rods 403 are respectively fixedly connected to the side walls of two of the moving blocks 402;

[0030] In this embodiment, first, the overall structure is supported and fixed by the provided bottom plate 301. Then, the materials after stirring and mixing are poured into several forming cavities 2 opened at the top of the production mold 1. Meanwhile, the vibration motor 303 is started to provide a force to drive the vibration plate 302 to vibrate. The vibration of the vibration plate 302 drives the connected production mold 1 to vibrate. In this way, the production materials can be fully filled in the interior of the forming cavity 2 during vibration. Moreover, the vibration of the production mold 1 causes the connected buffer rods 503 to slide inside the top of the fixed columns 501 under force, and the first spring 502 provides a force to absorb and buffer the vibration force, thereby providing shock absorption protection for the production mold 1. At the same time, two first electric push rods 403 controlled by the same control system are started to provide a force to drive two of the moving blocks 402 to move back and forth on the side walls of the two moving slide rails 401. The movement of the two moving blocks 402 drives the other moving blocks 402 to move under force. In this way, the several moving blocks 402 can move back and forth to drive the several fixed columns 501 to move accordingly, and then drive the production mold 1 to move back and forth and shake on the top of the bottom plate 301, so as to shake and mix the materials in the forming cavity 2, and further realize the vibration and shaking of the materials in the forming cavity 2, making the materials evenly and fully filled in the forming cavity 2, and avoiding the effect of incomplete and uneven filling resulting in defects and holes in the final product.

[0031] Furthermore, the leveling mechanism 6 includes two pushing plates 601, a moving component 7, and two scraping components 8. The two pushing plates 601 are installed on the top of the production mold 1 through the moving component 7, and the two scraping components 8 are respectively installed at the bottoms of the two pushing plates 601.

[0032] The moving component 7 includes a moving chute 701, a second electric push rod 702, a slider 703, and a fixed block 704. The moving chute 701 is opened on the inner side of the top of the production mold 1. The second electric push rod 702 is fixedly connected to the top of the production mold 1. The slider 703 is slidably connected to the side wall of the moving chute 701 by fitting with the moving chute 701. The two pushing plates 601 are fixedly connected to the top of the slider 703 through the fixed block 704, and the output end of the second electric push rod 702 is fixedly connected to one end of the fixed block 704.

[0033] The scraping component 8 includes a telescopic groove 801, several second springs 802, and a scraping plate 803. The telescopic groove 801 is opened on the inner side of the bottom of the pushing plate 601. The scraping plate 803 is slidably connected to the side wall of the telescopic groove 801. The two ends of the several second springs 802 are respectively fixedly connected to one end of the telescopic groove 801 and one end of the scraping plate 803.

[0034] After pouring the material into the molding cavity 2 on the basis of the above embodiments, the second electric push rod 702 is started to provide a driving force to drive the fixed block 704 to slide limitedly in the moving chute 701 through the arranged slider 703. The movement of the fixed block 704 drives the two material pushing plates 601 connected thereto to move under force. The arranged plurality of second springs 802 provide a driving force to enable the scraping plate 803 connected thereto to slide out from the opened telescopic groove 801 under force. When the scraping plate 803 extends out and fits with the top end of the molding cavity 2, at this time, the movement of the material pushing plate 601 can drive the scraping plate 803 to move accordingly to scrape the material protruding from the top end of the molding cavity 2, so as to realize the effect of facilitating the automatic leveling of the poured material, eliminating the need for manual leveling and improving the production efficiency.

[0035] The implementation principle of a gypsum block production device according to an embodiment of the present application is as follows: During use, first, the overall structure is supported and fixed by the bottom plate 301. Then, the materials after stirring and mixing are poured into several forming cavities 2 opened at the top of the production mold 1. The second electric push rod 702 is activated to provide a driving force, driving the fixed block 704 to slide within the moving chute 701 in a limited manner through the slider 703. As the fixed block 704 moves, the two pushing plates 601 connected thereto are driven to move accordingly under force. The second spring 802 provides a driving force, causing the scraping plate 803 connected thereto to slide out from the opened telescopic groove 801 under force. When the scraping plate 803 extends, it fits against the top of the forming cavity 2. At this time, as the pushing plate 601 moves, the scraping plate 803 can be driven to move along with it to scrape off the materials protruding from the top of the forming cavity 2, thereby effectively facilitating the automatic leveling of the poured materials without manual leveling and improving the production efficiency. Secondly, the vibration motor 303 is activated to provide a driving force, driving the vibration plate 302 to vibrate. As the vibration plate 302 vibrates, the connected production mold 1 is driven to vibrate, so that the production materials can be fully filled in the interior of the forming cavity 2 during vibration. Moreover, as the production mold 1 vibrates, the connected buffer rods 503 are forced to slide within the inner side of the top of the fixed column 501, and the first spring 502 provides a driving force to absorb and buffer the vibration force, thereby providing shock absorption protection for the production mold 1. At the same time, two first electric push rods 403 controlled by the same control system are activated to provide a driving force, driving two of the moving blocks 402 to move back and forth on the side walls of the two moving slide rails 401 under force. As two of the moving blocks 402 move, the remaining moving blocks 402 are driven to move along with them under force. In this way, the several moving blocks 402 can move back and forth to drive the several fixed columns 501 to move along with them, and further drive the production mold 1 to move back and forth and shake on the top of the bottom plate 301 under force, thereby shaking and leveling the materials in the forming cavity 2, and further effectively facilitating the vibration and shaking of the materials in the forming cavity 2, so that the materials are evenly and fully filled in the forming cavity 2, avoiding the final product being incomplete and having holes due to uneven and insufficient filling, which affects the product quality.

[0036] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A gypsum block production device, comprising a production mold (1), characterized in that: A plurality of forming cavities (2) are formed in the inner side of the top of the production mold (1), and further includes a material leveling mechanism (3) located at the bottom of the production mold (1) for shaking and vibrating the material in the forming cavity (2) for filling; a scraping mechanism (6) located at the top of the production mold (1) for scraping the material on the top of the production mold (1); The material leveling mechanism (3) includes a bottom plate (301), a vibrating plate (302), a vibrating motor (303), a material shaking component (4) and a buffer component (5). The top of the vibrating plate (302) is fixedly connected to the bottom of the production mold (1). The vibrating motor (303) is fixedly connected to the bottom of the vibrating plate (302). The buffer component (5) is installed at the bottom of the production mold (1). The top of the bottom plate (301) is installed at the bottom of the buffer component (5) through the material shaking component (4).

2. The gypsum block production equipment according to claim 1, characterized in that: The buffer component (5) includes a plurality of fixed columns (501), a plurality of first springs (502) and a plurality of buffer rods (503). The tops of the plurality of buffer rods (503) are symmetrically fixedly connected to the bottom of the production mold (1). Groove holes are formed in the inner sides of the tops of the plurality of fixed columns (501). The plurality of buffer rods (503) are respectively slidably connected to the inner sides of the tops of the plurality of fixed columns (501) by fitting with the groove holes. The two ends of the plurality of first springs (502) are respectively fixedly connected to the inner walls of the plurality of fixed columns (501) and the bottoms of the plurality of buffer rods (503).

3. The gypsum block production equipment according to claim 2, characterized in that: The material shaking component (4) includes two moving slide rails (401), a plurality of moving blocks (402) and two first electric push rods (403). The two moving slide rails (401) are symmetrically fixedly connected to the top of the bottom plate (301). The bottoms of the plurality of fixed columns (501) are respectively slidably connected to the side walls of the two moving slide rails (401) through the plurality of moving blocks (402). The two first electric push rods (403) are respectively fixedly connected to one ends of the two moving slide rails (401), and the output ends of the two first electric push rods (403) are respectively fixedly connected to the side walls of two of the moving blocks (402).

4. The gypsum block production equipment according to claim 1, wherein: The scraping mechanism (6) includes two pushing plates (601), a moving component (7) and two scraping components (8). The two pushing plates (601) are installed on the top of the production mold (1) through the moving component (7). The two scraping components (8) are respectively installed at the bottoms of the two pushing plates (601).

5. The gypsum block production equipment according to claim 4, characterized in that: The moving component (7) includes a moving chute (701), a second electric push rod (702), a slider (703) and a fixed block (704). The moving chute (701) is opened on the inner side of the top of the production mold (1). The second electric push rod (702) is fixedly connected to the top of the production mold (1). The slider (703) is slidably connected to the side wall of the moving chute (701) by fitting with the moving chute (701). The two pushing plates (601) are fixedly connected to the top of the slider (703) through the fixed block (704), and the output end of the second electric push rod (702) is fixedly connected to one end of the fixed block (704).

6. A gypsum block production device according to claim 4, characterized in that: The scraping component (8) includes a telescopic groove (801), a plurality of second springs (802) and a scraping plate (803). The telescopic groove (801) is opened on the inner side of the bottom of the pushing plate (601). The scraping plate (803) is slidably connected to the side wall of the telescopic groove (801). The two ends of the plurality of second springs (802) are respectively fixedly connected to one end of the telescopic groove (801) and one end of the scraping plate (803).

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