Ceramic tile blank glaze low-temperature forming equipment

By introducing adjustment devices and hydraulic rod structures into the glaze low-temperature molding equipment of ceramic tile blanks, the problem that existing equipment cannot adjust the glaze spray angle and clamp the ceramic tile blanks of different sizes is solved, flexible angle adjustment and stable clamping are achieved, and the applicability of the equipment is improved.

CN223161113UActive Publication Date: 2025-07-29GUIZHOU FUMELIN CERAMICS CO LTD
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Patent Information

Application Number
CN202422365026.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-29
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing low-temperature glaze molding equipment for tiles lacks adjustment devices, and the horizontal and vertical glaze forming angle of the tiles are not able to adjust the horizontal and vertical directions of the tiles according to actual processing conditions, and it is impossible to firmly clamp the tiles of different sizes.

Method used

The adjustment device is designed to spray the horizontal direction and vertical direction angle of the tile blank with glaze forming. The clamping structure spacing is adjusted by motor and hydraulic rod to achieve stable clamping and angle adjustment of ceramic tile blanks of different sizes.

Benefits of technology

The practicality and universal range of the equipment are improved, so that the device can adapt to the needs of glaze molding of tiles of different sizes, ensuring the flexibility of stable clamping and angle adjustment.

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Abstract

The utility model relates to the technical field of ceramic tile production and processing equipment, and provides ceramic tile blank glaze low-temperature forming equipment which comprises a base station, two mounting blocks are fixedly arranged on the outer surface of the top of the base station, a ceramic tile blank to be subjected to glaze spraying forming is placed on the surface of a blank placing table of a low-temperature glaze spraying mechanism, and the low-temperature glaze spraying mechanism is started; a first motor is started, an output shaft of the first motor drives a first gear to rotate around a wheel shaft, then a toothed plate is driven to rotate around a disc shaft, and a rotary disc and an adjusting plate are driven to rotate; an output shaft of a second motor drives a second gear to rotate around a toothed rail, then a sliding block is driven to slide around a sliding groove, the sliding block drives a fixing plate and a low-temperature glaze spraying mechanism to rotate in the vertical direction, and the vertical angle of glaze spraying forming of a ceramic tile blank is adjusted. And the device can adjust the azimuth angle of glaze spraying forming on the ceramic tile blank in the horizontal direction and the vertical direction.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile production and processing equipment, in particular to a low-temperature forming device for the glaze surface of ceramic tile blanks. Background Art

[0002] Glazed ceramic tiles are ceramic tiles whose surfaces are treated by glazing and firing at high temperature and high pressure. They are composed of clay blanks and surface glazes. The ceramic tile blanks are transported into production equipment, and the ceramic tile blanks are glazed by a glazing device, thus completing the production of glazed ceramic tiles.

[0003] In the prior art, such as Chinese Patent Publication No. CN220261380U, the utility model relates to the technical field of ceramic tiles and discloses a low-temperature forming device for the glaze surface of ceramic tile blanks, including a feeding rack. A material conveying mechanism is arranged in the inner cavity of the feeding rack. A protective cover is arranged at the upper end of the feeding rack. A glaze storage tank is arranged on the upper surface of the protective cover. A glaze pumping mechanism is arranged in the glaze storage tank, and a heating cavity and a glazing cavity are arranged in the protective cover; through the cooperation among the protective cover, heating pipes, positioning mechanism, adjusting mechanism and glaze pumping mechanism, the second motor drives the bidirectional screw rod to drive two groups of clamping blocks to move relatively, so as to abut against two groups of movable blocks. Under the action of springs, multiple groups of movable blocks move relatively, so as to adjust the distance between multiple groups of movable blocks, facilitating the glazing work on different ceramic tile blanks. After glazing, the glaze surface of the ceramic tiles is heated by multiple groups of heating pipes, so that the glaze surface is formed, improving the uniformity of the glaze surface of the ceramic tiles and thus improving the quality of the glaze surface of the ceramic tiles.

[0004] Although the above scheme has the above advantages, the disadvantages of the above scheme are that there is no structure for adjusting the horizontal orientation of the glazing and forming of the ceramic tile blank by an adjusting device, and there is no structure for adjusting the vertical angle of the glazing and forming of the ceramic tile blank by an adjusting device, so that the device cannot adjust the angles of glazing and forming the ceramic tile blank in the horizontal and vertical directions according to the actual processing situation. When the device needs to glaze and form ceramic tile blanks with different length dimensions, there is no structure for adjusting the distance between the clamping structures, so that the device cannot firmly clamp ceramic tile blanks with different dimensions, and the practicability and universality range of the device are limited. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a low-temperature forming device for the glaze surface of ceramic tile blanks. The utility model designs a structure for adjusting the horizontal orientation of the glazing and forming of the ceramic tile blank by an adjusting device, and designs a structure for adjusting the vertical angle of the glazing and forming of the ceramic tile blank by an adjusting device, so that the device can adjust the angles of glazing and forming the ceramic tile blank in the horizontal and vertical directions according to the actual processing situation. When the device needs to glaze and form ceramic tile blanks with different length dimensions, a structure for adjusting the distance between the clamping structures is designed, so that the device can firmly clamp ceramic tile blanks with different dimensions, improving the practicability and universality range of the device.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A low-temperature forming device for the glazed surface of a ceramic tile blank, comprising:

[0007] A base platform, on the outer surface of the top of the base platform, two mounting blocks are fixedly arranged, and on the outer surface of the top of the two mounting blocks, a transfer track is fixedly arranged. It further includes:

[0008] On the outer surface of the bottom of the transfer track, a toothed track is fixedly arranged. On the outer surface of the top of the transfer track, a sliding groove is opened. The inner surface of the sliding groove is slidably connected with a sliding block. On the outer surface of the sliding block, a second motor is fixedly installed. Near the inner surface of the bottom of the sliding block, a second gear is rotatably connected. The outer surface of the second gear meshes with the outer surface of the toothed track. The center of the outer surface of the second gear is fixedly connected with the outer surface of the output shaft of the second motor. On the outer surface of the sliding block, a fixing plate is fixedly arranged. On the outer surface of the bottom of the fixing plate, a plurality of first electro-hydraulic rods are fixedly arranged. On the outer surface of the bottom of the plurality of first electro-hydraulic rods, a low-temperature glaze spraying mechanism is fixedly arranged. The output shaft of the second motor drives the second gear to rotate around the toothed track, and further drives the sliding block to slide around the sliding groove. [[ID=८]]

[0009] Preferably, on the outer surface of the top of the base platform, a disc shaft is rotatably connected. On the outer surface of the disc shaft, a turntable is fixedly arranged. On the outer surface of the turntable, a toothed plate is fixedly arranged. The outer surface of the toothed plate meshes with a first gear. At the center of the outer surface of the first gear, a wheel shaft is fixedly arranged. On the outer surface of the base platform, a wheel frame is fixedly arranged. The inner surface of the wheel frame is rotatably connected with the outer surface of the wheel shaft. The first gear rotates around the wheel shaft, and further drives the toothed plate to rotate around the disc shaft.

[0010] Preferably, on the outer surface of the top of the wheel frame, a first motor is fixedly installed. The outer surface of the output shaft of the first motor is fixedly connected with the outer surface of the top of the wheel shaft. The output shaft of the first motor drives the first gear to rotate around the wheel shaft.

[0011] Preferably, on the outer surface of the top of the disc shaft, an adjusting plate is fixedly arranged. On the outer surface of the top of the adjusting plate, two shaft seats are fixedly arranged. The adjusting plate rotates around the disc shaft.

[0012] Preferably, on the outer surface of the top of the adjusting plate, a third motor is fixedly installed. The outer surface of the output shaft of the third motor is fixedly provided with a rotating shaft. The output shaft of the third motor rotates to drive the rotating shaft to rotate.

[0013] Preferably, the outer surface of the rotating shaft is rotatably connected with the inner surfaces of the two shaft seats. On the outer surface of the rotating shaft, a blank placing table is fixedly arranged. The ceramic tile blank to be glazed and formed is placed on the surface of the blank placing table of the low-temperature glaze spraying mechanism.

[0014] Preferably, a plurality of second electro-hydraulic rods are fixedly arranged on the outer surfaces of both sides of the blank placing table, and clamping plates are fixedly arranged on the outer surfaces of the tops of the plurality of second electro-hydraulic rods, and the clamping plates tightly clamp the unfired ceramic tiles to be sprayed with glaze.

[0015] Preferably, a plurality of support columns are fixedly arranged on the outer surface of the base, and stabilizing plates are fixedly arranged on the outer surfaces of the opposite sides of the plurality of support columns, and the support columns and the stabilizing plates stably support the device body.

[0016] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0017] 1. In the present utility model, the unfired ceramic tiles to be sprayed with glaze are placed on the surface of the blank placing table of the low-temperature glaze spraying mechanism, and the low-temperature glaze spraying mechanism is started. The low-temperature glaze spraying mechanism can spray glaze on the unfired ceramic tiles to form a shape. The first motor is started, and the output shaft of the first motor drives the first gear to rotate around the wheel shaft, and then drives the toothed plate to rotate around the disk shaft, driving the turntable and the adjusting plate to rotate. The device adjusts the orientation of the unfired ceramic tiles to be sprayed with glaze in the horizontal direction. The second motor is started, and the output shaft of the second motor drives the second gear to rotate around the toothed rail, and then drives the sliding block to slide around the chute. The sliding block drives the fixed plate and the low-temperature glaze spraying mechanism to rotate in the vertical direction, and the device adjusts the angle of the unfired ceramic tiles to be sprayed with glaze in the vertical direction, so that the device can adjust the orientation angle of spraying glaze on the unfired ceramic tiles in both the horizontal and vertical directions.

[0018] 2. In the present utility model, the output shaft of the third motor rotates to drive the rotating shaft to rotate, and then drives the blank placing table of the low-temperature glaze spraying mechanism and the unfired ceramic tiles to finely adjust the angle in the horizontal plane. A plurality of second electro-hydraulic rods are started, and the plurality of second electro-hydraulic rods expand and contract to adjust the distance between the plurality of clamping plates, so that the device can stably clamp unfired ceramic tiles of different sizes according to the actual processing conditions, improving the practicability and universality range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional structural schematic diagram of a low-temperature forming device for the glaze surface of unfired ceramic tiles provided by the present utility model;

[0020] Figure 2 is a rear three-dimensional structural schematic diagram of a low-temperature forming device for the glaze surface of unfired ceramic tiles provided by the present utility model;

[0021] Figure 3 is a side three-dimensional structural schematic diagram of a low-temperature forming device for the glaze surface of unfired ceramic tiles provided by the present utility model;

[0022] Figure 4 is a low-temperature forming device for the glaze surface of unfired ceramic tiles provided by the present utility model Figure 1 The enlarged three-dimensional structural schematic diagram of the A place in.

[0023] Legend Explanation:

[0024] 1. Base; 2. Mounting block; 3. Rail; 4. Slide groove; 5. Toothed plate; 6. Turntable; 7. Support column; 8. Toothed rail; 9. Fixed plate; 10. First electro-hydraulic rod; 11. Low-temperature glaze spraying mechanism; 12. Blank placing table; 13. Second electro-hydraulic rod; 14. Clamping plate; 15. First motor; 16. First gear; 17. Wheel carrier; 18. Third motor; 19. Shaft seat; 20. Adjusting plate; 21. Rotating shaft; 22. Second motor; 23. Slide block; 24. Second gear; 25. Wheel shaft; 26. Disc shaft; 27. Stabilizing plate. Detailed implementation mode

[0025] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0026] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0027] Embodiment 1, as Figures 1-4 shown, the present utility model provides a low-temperature forming device for the glaze surface of ceramic tile blanks, including a base 1. Two mounting blocks 2 are fixedly arranged on the outer surface of the top of the base 1. A rail 3 is fixedly arranged on the outer surface of the top of the two mounting blocks 2. A toothed rail 8 is fixedly arranged on the outer surface of the bottom of the rail 3. A slide groove 4 is formed on the outer surface of the top of the rail 3. A slide block 23 is slidably connected to the inner surface of the slide groove 4. A second motor 22 is fixedly installed on the outer surface of the slide block 23. A second gear 24 is rotatably connected to the inner surface of the slide block 23 near the bottom. The outer surface of the second gear 24 meshes with the outer surface of the toothed rail 8. The center of the outer surface of the second gear 24 is fixedly connected to the outer surface of the output shaft of the second motor 22. A fixed plate 9 is fixedly arranged on the outer surface of the slide block 23. A plurality of first electro-hydraulic rods 10 are fixedly arranged on the outer surface of the bottom of the fixed plate 9. A low-temperature glaze spraying mechanism 11 is fixedly arranged on the outer surface of the bottom of the plurality of first electro-hydraulic rods 10. The output shaft of the second motor 22 drives the second gear 24 to rotate around the toothed rail 8, thereby driving the slide block 23 to slide around the slide groove 4.

[0028] Furthermore, as Figures 1-4As shown, a disc shaft 26 is rotatably connected to the outer surface of the top of the base 1. A turntable 6 is fixedly arranged on the outer surface of the disc shaft 26. A toothed plate 5 is fixedly arranged on the outer surface of the turntable 6. A first gear 16 meshes with the outer surface of the toothed plate 5. A wheel shaft 25 is fixedly arranged at the center of the outer surface of the first gear 16. A wheel frame 17 is fixedly arranged on the outer surface of the base 1. The inner surface of the wheel frame 17 is rotatably connected to the outer surface of the wheel shaft 25. The first gear 16 rotates around the wheel shaft 25, thereby driving the toothed plate 5 to rotate around the disc shaft 26.

[0029] Furthermore, as Figures 1-4 shown, a first motor 15 is fixedly installed on the outer surface of the top of the wheel frame 17. The outer surface of the output shaft of the first motor 15 is fixedly connected to the outer surface of the top of the wheel shaft 25. The output shaft of the first motor 15 drives the first gear 16 to rotate around the wheel shaft 25.

[0030] Furthermore, as Figures 1-4 shown, an adjusting plate 20 is fixedly arranged on the outer surface of the top of the disc shaft 26. Two shaft seats 19 are fixedly arranged on the outer surface of the top of the adjusting plate 20. The adjusting plate 20 rotates around the disc shaft 26.

[0031] Furthermore, as Figures 1-4 shown, a third motor 18 is fixedly installed on the outer surface of the top of the adjusting plate 20. A rotating shaft 21 is fixedly arranged on the outer surface of the output shaft of the third motor 18. The output shaft of the third motor 18 rotates to drive the rotating shaft 21 to rotate.

[0032] Furthermore, as Figures 1-4 shown, the outer surface of the rotating shaft 21 is rotatably connected to the inner surfaces of the two shaft seats 19. A blank placing table 12 is fixedly arranged on the outer surface of the rotating shaft 21. The ceramic tile blank to be spray-glazed and formed is placed on the surface of the blank placing table 12.

[0033] Furthermore, as Figures 1-4 shown, a plurality of second electro-hydraulic rods 13 are fixedly arranged on the outer surfaces of both sides of the blank placing table 12. Clamping plates 14 are fixedly arranged on the outer surfaces of the tops of the plurality of second electro-hydraulic rods 13. The clamping plates 14 tightly clamp the ceramic tile blank to be spray-glazed and formed.

[0034] Furthermore, as Figures 1-4 shown, a plurality of support columns 7 are fixedly arranged on the outer surface of the bottom of the base 1. Stabilizing plates 27 are fixedly arranged on the outer surfaces of the opposite sides of the plurality of support columns 7. The support columns 7 and the stabilizing plates 27 stably support the main body of the device.

[0035] Working principle: Place the unfired glazed tile blank on the surface of the blank placing table 12. Turn on the power supply system of the low-temperature glazing mechanism 11 to start the low-temperature glazing mechanism 11. The low-temperature glazing mechanism 11 can glaze and form the tile blank. Turn on the power supply system of the first motor 15 to start the first motor 15. The output shaft of the first motor 15 drives the first gear 16 to rotate around the wheel shaft 25, and then drives the toothed plate 5 to rotate around the disc shaft 26, driving the turntable 6 and the adjusting plate 20 to rotate. The adjusting device adjusts the horizontal orientation of the glazed tile blank. Turn on the power supply system of the second motor 22 to start the second motor 22. The output shaft of the second motor 22 drives the second gear 24 to rotate around the toothed rail 8, and then drives the sliding block 23 to slide along the chute 4. The sliding block 23 drives the fixed plate 9 and the low-temperature glazing mechanism 11 to rotate in the vertical direction. The adjusting device adjusts the vertical angle of the glazed tile blank, so that the device can adjust the orientation angle of glazing and forming the tile blank in both the horizontal and vertical directions. Turn on the power supply system of the third motor 18 to start the third motor 18. The output shaft of the third motor 18 rotates to drive the rotating shaft 21 to rotate, and then drives the blank placing table 12 and the tile blank to finely adjust the angle on the horizontal plane. Turn on the power supply systems of multiple second electro-hydraulic rods 13 to start the multiple second electro-hydraulic rods 13. The multiple second electro-hydraulic rods 13 expand and contract to adjust the distance between the multiple clamping plates 14, so that the device can firmly clamp tile blanks of different sizes according to the actual processing conditions, improving the practicability and application range of the device.

[0036] The above is only the preferred embodiment of the present invention, and does not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A low-temperature forming device for the glazed surface of a ceramic tile blank, comprising: A base (1), wherein two mounting blocks (2) are fixedly arranged on the outer surface of the top of the base (1), and a transfer track (3) is fixedly arranged on the outer surface of the top of the two mounting blocks (2). It is characterized in that it further comprises: A toothed rail (8) is fixedly arranged on the outer surface of the bottom of the transfer track (3). A sliding groove (4) is formed on the outer surface of the top of the transfer track (3). A sliding block (23) is slidably connected to the inner surface of the sliding groove (4). A second motor (22) is fixedly installed on the outer surface of the sliding block (23). A second gear (24) is rotatably connected to the inner surface of the sliding block (23) near the bottom. The outer surface of the second gear (24) meshes with the outer surface of the toothed rail (8). The center of the outer surface of the second gear (24) is fixedly connected to the outer surface of the output shaft of the second motor (22). A fixing plate (9) is fixedly arranged on the outer surface of the sliding block (23). A plurality of first electro-hydraulic rods (10) are fixedly arranged on the outer surface of the bottom of the fixing plate (9). A low-temperature glazing mechanism (11) is fixedly arranged on the outer surface of the bottom of the plurality of first electro-hydraulic rods (10).

2. The low-temperature forming equipment for the tile blank glaze surface according to claim 1, characterized in that: A disk shaft (26) is rotatably connected to the outer surface of the top of the base (1). A turntable (6) is fixedly arranged on the outer surface of the disk shaft (26). A toothed plate (5) is fixedly arranged on the outer surface of the turntable (6). A first gear (16) meshes with the outer surface of the toothed plate (5). A wheel shaft (25) is fixedly arranged at the center of the outer surface of the first gear (16). A wheel frame (17) is fixedly arranged on the outer surface of the base (1). The inner surface of the wheel frame (17) is rotatably connected to the outer surface of the wheel shaft (25).

3. A low-temperature forming device for the tile blank glaze surface according to claim 2, characterized in that: A first motor (15) is fixedly installed on the outer surface of the top of the wheel frame (17). The outer surface of the output shaft of the first motor (15) is fixedly connected to the outer surface of the top of the wheel shaft (25).

4. A low-temperature forming device for the glaze surface of a ceramic tile blank according to claim 2, characterized in that: An adjusting plate (20) is fixedly arranged on the outer surface of the top of the disk shaft (26). Two shaft seats (19) are fixedly arranged on the outer surface of the top of the adjusting plate (20).

5. A low-temperature forming device for the glazed surface of a ceramic tile blank according to claim 4, characterized in that: A third motor (18) is fixedly installed on the outer surface of the top of the adjusting plate (20). A rotating shaft (21) is fixedly arranged on the outer surface of the output shaft of the third motor (18).

6. The low-temperature forming device for the tile body and glaze surface according to claim 5, wherein: The outer surface of the rotating shaft (21) is rotatably connected to the inner surfaces of the two shaft seats (19). A blank placing table (12) is fixedly arranged on the outer surface of the rotating shaft (21).

7. The low-temperature forming device for the tile blank glaze surface according to claim 6, wherein: A plurality of second electro-hydraulic rods (13) are fixedly arranged on the outer surfaces of both sides of the blank placing table (12). Clamping plates (14) are fixedly arranged on the outer surfaces of the tops of the plurality of second electro-hydraulic rods (13).

8. A low-temperature forming device for the glazed surface of a ceramic tile blank according to claim 1, characterized in that: A plurality of support columns (7) are fixedly arranged on the outer surface of the bottom of the base (1). Stabilizing plates (27) are fixedly arranged on the outer surfaces of the opposite sides of the plurality of support columns (7).

Citation Information

Patent Citations

  • Ceramic tile blank glaze low-temperature forming equipment

    CN220261380U