Printing and embossing all-in-one machine

By adjusting the working order of the printing embossing machine and using a removable embossing template, the problem of pattern deviation in the printing embossing machine is solved, and the product quality and equipment applicability are improved.

CN223161512UActive Publication Date: 2025-07-29ZHEJIANG BLUE DRAGONFLY NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422608834.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-07-29
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing printing and embossing machines are prone to pattern deviations during printing and embossing, which affects product quality.

Method used

By adjusting the working order of the printing embossing machine, the embossing and printing are separated, the embossing is first embossed and then printed, the spacing between the embossing roller and the printing roller is controlled by a high-precision linear motor, and a removable embossing template is used to ensure the pattern alignment.

Benefits of technology

Improve product quality, avoid pattern misalignment caused by the speed difference between printing rollers and embossing rollers, and enhance the applicability and operation convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of printing and embossing all-in-one machines, in particular to a printing and embossing all-in-one machine which comprises a supporting frame, a printing structure, a pressing roller supporting structure and an embossing roller. The printing structure comprises a base strip, supporting columns are fixedly installed at the two ends of the bottom side of the base strip, the lower ends of the supporting columns are fixedly connected with the upper side of a sliding block of a linear motor, and a sliding rail of the linear motor is embedded in one end of the upper surface of a supporting side plate. The compression roller supporting structure comprises two supporting plates, and the supporting plates are fixedly mounted in the middles of the upper surfaces of the supporting side plates; two ends of the embossing roller are slidably connected with the inner sides of the supporting plates. In the utility model, the traditional process of firstly printing and then pressing the convex surface according to the printed pattern is changed into the process of firstly embossing and then coloring and printing by utilizing the plane difference generated by embossing the convex surface, so that the conditions of printing and embossing dislocation caused by the rotating speed difference of the printing roller and the embossing roller and the pattern template difference are avoided, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing and embossing integrated machines, and specifically relates to a printing and embossing integrated machine. Background Technique

[0002] Water-absorbent kraft paper is a tough and water-resistant packaging paper, which is brownish-yellow in color and has a wide range of uses. It is often used to make paper bags, envelopes, exercise books, record sleeves, files, and sandpaper, etc. The main quality requirements are flexibility, strength, high burst resistance, and the ability to withstand large tensile and compressive forces without breaking. When producing water-absorbent kraft paper, it needs to be printed and embossed to increase its strength and aesthetics.

[0003] For the working sequence of the current printing and embossing integrated machines, most of them are that the existing printing roller prints out patterns first, and then the embossing roller presses out concave and convex traces according to the printed patterns. The patterns on the surfaces of the printing roller and the embossing roller need to rotate at exactly the same speed. Once there is a difference, it will cause a deviation in the position of the printed pattern and the concave and convex traces, affecting the product quality. Content of the Utility Model

[0004] The purpose of the utility model is to provide a printing and embossing integrated machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A printing and embossing integrated machine, comprising:

[0007] A support frame, the support frame includes support side plates, and the number of the support side plates is two;

[0008] A printing structure, the printing structure includes a base strip, both ends of the bottom side of the base strip are fixedly installed with support columns, the lower ends of the support columns are fixedly connected with the upper sides of the sliders of a linear motor, and the slide rail of the linear motor is embedded in one end of the upper surface of the support side plate;

[0009] A pressure roller support structure, the pressure roller support structure includes support plates, the number of the support plates is two, and the support plates are fixedly installed in the middle of the upper surface of the support side plate;

[0010] An embossing roller, both ends of the embossing roller are slidably connected with the inner sides of the support plates.

[0011] Furthermore: The support frame further includes:

[0012] Leg columns, the number of the leg columns is several, and several leg columns are fixedly installed on the bottom side of the support side plate;

[0013] Guide rollers, both ends of the guide rollers are rotatably connected with the support side plates;

[0014] Conveyor belt, both ends of the driving roller and the supporting roller inside the conveyor belt are rotatably connected to the supporting side plates;

[0015] Substrate, both sides of the substrate are fixedly connected to the supporting side plates, and the upper surface of the substrate is slidably abutted against the inner top of the conveyor belt.

[0016] Furthermore: The printing structure further includes:

[0017] Discharge nozzle, the discharge nozzle is fixedly installed on the front side surface of the base strip;

[0018] Brush head, the brush head is fixedly installed on the front side edge of the discharge nozzle;

[0019] Multi-way pipe, the multi-way pipe is fixedly installed on the rear side surface of the base strip and is in communication with the discharge nozzle;

[0020] External feeding pipe, one end of the external feeding pipe is in communication with the middle part of the multi-way pipe.

[0021] Furthermore: The pressure roller support structure further includes:

[0022] Chute, the chute is inserted and opened in the middle of the support plate;

[0023] Slide plate, the slide plate is slidably clamped inside the support plate;

[0024] First motor, the first motor is fixedly installed on the outer side surface of the slide plate.

[0025] Furthermore: The pressure roller support structure further includes:

[0026] Lead screw, one end of the lead screw passes through the rear side wall of the chute and is fixedly connected to the slide plate;

[0027] Internal thread sleeve, the internal thread sleeve is rotatably installed at the rear side of the support plate through a bearing, and the internal thread sleeve is screwed and sleeved with one end of the lead screw;

[0028] Second motor, the second motor is fixedly installed on the outer side rear edge of the support plate, and the spur gear fixedly installed at the output end of the second motor meshes with the external tooth ring fixedly sleeved on the outer side surface of the internal thread sleeve.

[0029] Furthermore: The embossing roller includes:

[0030] Base roller, both ends of the base roller are rotatably connected to the middle of the slide plate through bearings, and one end of the base roller is fixedly connected to the output end of the first motor;

[0031] Clamping groove, the clamping groove is opened on the side surface of the base roller;

[0032] Embossing templates, the number of the embossing templates is four, the bottom surface of the embossing template is fixedly installed with a clamping strip, the edges of both sides of the embossing template are provided with docking grooves, and the embossing templates are connected end to end through the docking grooves;

[0033] A connecting rod is passed through the joints of adjacent joint grooves of each embossing template, and nuts are screwed and installed at both ends of the connecting rod.

[0034] Compared with the prior art, the beneficial effects of the utility model are:

[0035] 1. The absorbent kraft paper belt is moved from the rear side of the entire device through the bottom of the embossing roller, and embossing is performed from top to bottom in cooperation with the support frame. The embossing roller is then used as a steering axis to move the absorbent kraft paper belt from the upper side of the embossing roller to the rear side of the entire device, so that the convex surface produced by the embossing is exposed on the front surface of the embossing roller. The printing structure is then brushed over the printed convex surface to perform printing. The base strip is controlled by a high-precision linear motor to adjust the distance from the outer surface of the embossing roller, so that the printed material is directly printed on the printed convex surface without contacting other flat surfaces of the kraft paper. The working sequence of the entire device is optimized and adjusted. The traditional process is changed from printing first and then pressing the convex surface according to the printed pattern to embossing first, and then using the plane difference produced by the embossed convex surface to perform color printing. This avoids the printing and embossing misalignment caused by differences in the speed of the printing roller and the embossing roller, and differences in the pattern template, thereby improving product quality.

[0036] 2. The convex pattern template required for embossing is separated and opened on the outer surface of the embossing template. When in use, four embossing templates that make up the required pattern are selected and inserted into the snap-in groove through the snap-in strip and attached to the side surface of the base roller. At the same time, the embossing templates are snap-fitted to each other end to end through the snap-in groove, and the connecting rod is snapped out through the snap-in groove to complete the assembly of the complete embossing template and fastened at both ends of the connecting rod by screwing the nut. The embossing template is designed to be detachable and can be prepared in advance and replaced at any time when needed. It is easy to use and has strong applicability. When embossing, the internal threaded sleeve can be driven by the No. 2 motor to rotate and then the screw rod can be driven to drive the slide to slide inside the slide groove to adjust the overall position of the embossing roller. While facilitating the disassembly and assembly of the embossing template, the distance between the embossing roller and the upper surface of the conveyor belt can also be slightly adjusted to achieve the effect of adjusting the embossing force. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0038] Figure 2 This is a schematic diagram of the support frame in the utility model;

[0039] Figure 3 It is a schematic diagram of the printing structure in the utility model;

[0040] Figure 4 It is a schematic diagram of the pressure roller support structure in the present utility model;

[0041] Figure 5 It is a schematic diagram of the embossing roller in the present utility model.

[0042] In the figure: 1. Support frame; 101. Support side plate; 102. Leg column; 103. Guide roller; 104. Conveyor belt; 105. Substrate; 2. Printing structure; 201. Base strip; 202. Discharge nozzle; 203. Brush head; 204. Multi-pass pipe; 205. External feeding pipe; 206. Support column; 207. Linear motor; 3. Pressure roller support structure; 301. Support plate; 302. Slide groove; 303. Slide plate; 304. First motor; 305. Lead screw; 306. Internal thread sleeve; 307. Second motor; 4. Embossing roller; 401. Base roller; 402. Clamping groove; 403. Embossing template; 404. Clamping strip; 405. Docking groove; 406. Connecting rod; 407. Nut. Specific embodiments

[0043] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0044] Please refer to Figures 1-5 , in the embodiments of the present utility model, a printing and embossing integrated machine includes a support frame 1, a printing structure 2, a pressure roller support structure 3 and an embossing roller 4. The support frame 1 includes support side plates 101, and the number of support side plates 101 is two; the printing structure 2 includes a base strip 201, and support columns 206 are fixedly installed at both ends of the bottom side of the base strip 201. The lower ends of the support columns 206 are fixedly connected to the upper side of the slider of the linear motor 207, and the slide rail of the linear motor 207 is embedded in one end of the upper surface of the support side plate 101; the pressure roller support structure 3 includes support plates 301, and the number of support plates 301 is two. The support plates 301 are fixedly installed in the middle of the upper surface of the support side plate 101; both ends of the embossing roller 4 are slidably connected to the inner sides of the support plates 301.

[0045] Specifically, the absorbent kraft paper belt is moved from the rear side of the entire device through the bottom of the embossing roller 4, and cooperates with the support frame 1 to perform embossing from top to bottom. Then, with the embossing roller 4 as the steering axis, the absorbent kraft paper belt is moved from the upper side of the embossing roller 4 to the rear side of the entire device, so that the convex surface produced by the embossing is arched and exposed on the front surface of the embossing roller 4, and then the printing structure 2 brushes over the printed convex surface to perform printing. The base strip 201 is controlled by a high-precision linear motor 207 to adjust the distance from the outer surface of the embossing roller 4, so that the printed material directly outputs the printed convex surface without contacting other flat surfaces of the kraft paper. The working sequence of the entire device is optimized and adjusted. The traditional process is changed from printing first and then pressing the convex surface according to the printed pattern to embossing first, and then using the plane difference produced by the embossed convex surface to perform color printing, thereby avoiding the printing and embossing misalignment caused by the difference in the speed of the printing roller and the embossing roller and the difference in the pattern template, thereby improving product quality.

[0046] Example 1

[0047] like Figure 2 As shown, in this embodiment, the support frame 1 also includes leg columns 102, guide rollers 103, conveyor belts 104, and base plates 105. There are several leg columns 102, and several leg columns 102 are fixedly installed on the bottom side of the support side plate 101; the two ends of the guide roller 103 are rotatably connected to the support side plate 101; the driving roller and the two ends of the support roller inside the conveyor belt 104 are rotatably connected to the support side plate 101; the two sides of the base plate 105 are fixedly connected to the support side plate 101, and the upper surface of the base plate 105 slides against the inner top of the conveyor belt 104.

[0048] In this embodiment, the printing platform composed of the guide roller 103 and the conveyor belt 104 provides a fulcrum for the embossing roller 4 to emboss the kraft paper. At the same time, the conveyor belt 104 is made of elastic rubber to avoid obstruction of the printed convex surface on the bottom side of the kraft paper.

[0049] like Figure 3 As shown, in this embodiment, the printing structure 2 also includes a discharge nozzle 202, a brush head 203, a multi-way tube 204 and an external feed tube 205. The discharge nozzle 202 is fixedly installed on the front surface of the base strip 201; the brush head 203 is fixedly installed on the front edge of the discharge nozzle 202; the multi-way tube 204 is fixedly installed on the rear surface of the base strip 201 and is interconnected with the discharge nozzle 202; one end of the external feed tube 205 is interconnected with the middle part of the multi-way tube 204.

[0050] In specific implementation, the external feeding tube 205 is connected to the external pigment supply equipment, and the pigment is passed into the discharge nozzle 202 and filled into the brush head 203. The brush head 203 is made of sponge material. When the embossed convex surface passes over the brush head 203, it is stained with pigment to achieve printing.

[0051] Example 2

[0052] On the basis of the first embodiment, in order to make up for the inconvenience of disassembling and assembling the entire embossing roller 4 when the embossing roller 4 mentioned in the first embodiment presses different embossings and produces kraft paper with different patterns.

[0053] As Figures 4-5 shown, in this embodiment, the roller support structure 3 further includes a chute 302, a sliding plate 303, a first motor 304, a lead screw 305, an internally threaded sleeve 306 and a second motor 307. The chute 302 is inserted and opened in the middle of the support plate 301; the sliding plate 303 is slidably clamped in the support plate 301; the first motor 304 is fixedly installed on the outer surface of the sliding plate 303; one end of the lead screw 305 passes through the rear side wall of the chute 302 and is fixedly connected to the sliding plate 303; the internally threaded sleeve 306 is rotatably installed on the rear side of the support plate 301 through a bearing, and the internally threaded sleeve 306 is screwed and sleeved with one end of the lead screw 305; the second motor 307 is fixedly installed on the outer rear edge of the support plate 301, and the spur gear fixedly installed at the output end of the second motor 307 meshes with the external tooth ring fixedly sleeved on the outer surface of the internally threaded sleeve 306; the embossing roller 4 includes a base roller 401, a clamping groove 402, an embossing template 403 and a connecting rod 406. Both ends of the base roller 401 are rotatably connected to the middle of the sliding plate 303 through bearings, and one end of the base roller 401 is fixedly connected to the output end of the first motor 304; the clamping groove 402 is opened on the side surface of the base roller 401; the number of embossing templates 403 is four. A clamping strip 404 is fixedly installed on the bottom side surface of the embossing template 403, and docking grooves 405 are opened on both side edges of the embossing template 403. Each embossing template 403 is connected end to end through the docking grooves 405; the connecting rod 406 passes through the docking part of the adjacent docking grooves 405 of each embossing template 403, and nuts 407 are screwed and installed at both ends of the connecting rod 406.

[0054] During specific implementation, the convex pattern template required for embossing is separated and opened on the outer surface of the embossing template 403. When in use, four embossing templates 403 that make up the required pattern are selected, and are attached to the side surface of the base roller 401 by clamping the clamping strip 404 into the clamping groove 402. At the same time, each embossing template 403 is clamped and connected end to end through the clamping groove 402, and the connecting rod 406 is passed through the clamping groove 402 for clamping, completing the assembly of the complete embossing template 403, and the nuts 407 are screwed on both ends of the connecting rod 406 for fastening. The embossing template 403 is designed to be detachable and can be prepared in advance and replaced at any time when needed. It is convenient to use and has strong applicability. When carrying out embossing work, the second motor 307 can be used to drive the internally threaded sleeve 306 to rotate, thereby driving the lead screw 305 to drive the sliding plate 303 to slide inside the chute 302, adjusting the overall position of the embossing roller 4. While facilitating the disassembly and assembly of the embossing template 403, the distance between the embossing roller 4 and the upper surface of the conveyor belt 104 can also be slightly adjusted to achieve the effect of adjusting the embossing strength.

[0055] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0056] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A printing and embossing integrated machine, characterized in that, Comprising: A support frame (1), the support frame (1) includes support side plates (101), and the number of the support side plates (101) is two; A printing structure (2), the printing structure (2) includes a base strip (201), at both ends of the bottom side of the base strip (201), support columns (206) are fixedly installed, the lower ends of the support columns (206) are fixedly connected to the upper side of the slider of a linear motor (207), and the slide rail of the linear motor (207) is embedded in one end of the upper surface of the support side plate (101); A pressure roller support structure (3), the pressure roller support structure (3) includes support plates (301), the number of the support plates (301) is two, and the support plates (301) are fixedly installed in the middle of the upper surface of the support side plate (101); An embossing roller (4), both ends of the embossing roller (4) are slidably connected to the inner sides of the support plates (301).

2. The integrated printing and embossing machine according to claim 1, wherein The support frame (1) further includes: Leg columns (102), the number of the leg columns (102) is several, and several leg columns (102) are fixedly installed on the bottom side of the support side plate (101); Guide rollers (103), both ends of the guide rollers (103) are rotatably connected to the support side plate (101); A conveyor belt (104), both ends of the driving roller and the supporting roller inside the conveyor belt (104) are rotatably connected to the support side plate (101); A base plate (105), both sides of the base plate (105) are fixedly connected to the support side plate (101), and the upper surface of the base plate (105) is slidably abutted against the inner top of the conveyor belt (104).

3. The integrated printing and embossing machine according to claim 2, characterized in that The printing structure (2) further includes: A discharge nozzle (202), the discharge nozzle (202) is fixedly installed on the front side surface of the base strip (201); A brush head (203), the brush head (203) is fixedly installed on the front side edge of the discharge nozzle (202); A multi-way pipe (204), the multi-way pipe (204) is fixedly installed on the rear side surface of the base strip (201) and is communicated with the discharge nozzle (202); An external feeding pipe (205), one end of the external feeding pipe (205) is communicated with the middle of the multi-way pipe (204).

4. The integrated printing and embossing machine according to claim 3, characterized in that, The pressure roller support structure (3) further includes: A chute (302), the chute (302) is inserted and opened in the middle of the support plate (301); A sliding plate (303), the sliding plate (303) is slidably clamped inside the support plate (301); A first motor (304), the first motor (304) is fixedly installed on the outer side surface of the sliding plate (303).

5. The printing and embossing integrated machine according to claim 4, characterized in that: The pressure roller support structure (3) further includes: A lead screw (305), one end of the lead screw (305) passes through the rear side wall of the chute (302) and is fixedly connected to the sliding plate (303); An internally threaded sleeve (306), the internally threaded sleeve (306) is rotatably installed on the rear side of the support plate (301) through a bearing, and the internally threaded sleeve (306) is screwed and sleeved with one end of the lead screw (305); A second motor (307), the second motor (307) is fixedly installed on the outer rear edge of the support plate (301), and the spur gear fixedly installed at the output end of the second motor (307) meshes with the external toothed ring fixedly sleeved on the outer side surface of the internally threaded sleeve (306).

6. The integrated printing and embossing machine according to claim 5, characterized in that, The embossing roller (4) includes: Base roller (401), both ends of the base roller (401) are rotatably connected to the middle of the slide plate (303) through bearings, and one end of the base roller (401) is fixedly connected to the output end of the first motor (304); Clamping groove (402), the clamping groove (402) is opened on the side surface of the base roller (401); Embossing template (403), the number of the embossing templates (403) is four, a clamping strip (404) is fixedly installed on the bottom side surface of the embossing template (403), docking grooves (405) are opened on both side edges of the embossing template (403), and each embossing template (403) is connected end to end through the docking grooves (405); Connecting rod (406), the connecting rod (406) passes through the docking part of the adjacent docking grooves (405) of each embossing template (403), and nuts (407) are screwed at both ends of the connecting rod (406).