Automatic stacking device for perlite insulation board production
By designing an automatic palletizing device and using infrared sensors to control the movement of push plates and lift plates, the problems of low efficiency and bumps of manual palletizing perlite insulation boards are solved, and an efficient and accurate automatic palletizing process is achieved.
Patent Information
- Application Number
- CN202422504467.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-16
AI Technical Summary
After the production of perlite insulation board is completed, manual handling of small bags is inefficient and easy to bump, affecting the quality of the insulation board.
An automatic palletizing device including a belt conveyor rack, a support rack, an electric telescopic rod, an infrared sensor and a cylinder is designed. The movement of the push plate and the lift plate is controlled by the infrared sensor to realize the automatic palletizing of the perlite insulation board.
It improves the convenience of palletizing and position accuracy of perlite insulation boards, reduces the risk of bumps, and improves production efficiency.
Smart Images

Figure CN223162764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of palletizing devices, and particularly relates to an automatic palletizing device for the production of perlite insulation boards. Background Art
[0002] Perlite insulation boards are common environmentally friendly exterior wall materials in modern architecture, with good heat insulation effects, light weight, and large usage amounts. Especially for current civil buildings, the demand for residential development is large.
[0003] After the production of perlite insulation boards is completed, after ensuring packaging, manual labor is required to carry small packages and stack them on pallets, and then transport them into the warehouse. The production efficiency is low, and the insulation boards are easily knocked and bumped during the handling process, affecting the quality of the insulation boards. Therefore, an automatic palletizing device for the production of perlite insulation boards is needed. Content of the Utility Model
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide an automatic palletizing device for the production of perlite insulation boards, which can solve the problems that after the production of perlite insulation boards is completed, after ensuring packaging, manual labor is required to carry small packages and stack them on pallets, and then transport them into the warehouse, with low production efficiency, and the insulation boards are easily knocked and bumped during the handling process, affecting the quality of the insulation boards.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an automatic palletizing device for the production of perlite insulation boards, including a belt conveyor frame, on which a conveyor belt is arranged;
[0006] Support frames are fixedly connected to both the left and right sides of the belt conveyor frame;
[0007] Among them, electric telescopic rods are fixedly connected to the upper surfaces of the two support frames, connecting plates are fixedly connected to the output ends of the two electric telescopic rods, and two guide rods are fixedly connected to the opposite surfaces of the two connecting plates;
[0008] Among them, the opposite surfaces of the two left - right corresponding guide rods slidably penetrate into the interior of the belt conveyor frame, and rectangular boxes are fixedly connected to the opposite surfaces of the two left - right corresponding guide rods;
[0009] Among them, a plurality of first auxiliary rollers are rotatably connected to the upper and lower inner walls of the two rectangular boxes, and a rectangular plate is arranged on the front surface of the belt conveyor frame.
[0010] Preferably, a plurality of arc - shaped grooves are formed on the upper surface of the rectangular plate, a plurality of second auxiliary rollers are rotatably connected to the inner walls of the plurality of arc - shaped grooves, and the upper surfaces of the plurality of second auxiliary rollers are parallel to the upper surface of the conveyor belt.
[0011] Preferably, a second support plate is fixedly connected to the left side of the rectangular plate, and a second telescopic cylinder is fixedly connected to the upper surface of the second support plate;
[0012] Among them, a push plate is fixedly connected to the output end of the second telescopic cylinder, a first support plate is fixedly connected to the left side of the rectangular plate, and a second infrared sensor is fixedly connected to the upper surface of the first support plate.
[0013] Preferably, a protective box is arranged on the right side of the rectangular plate, and a first telescopic cylinder is fixedly connected to the bottom of the protective box;
[0014] Among them, a lifting plate is fixedly connected to the output end of the first telescopic cylinder, and a fixed suction cup is fixedly connected to the upper surface of the lifting plate.
[0015] Preferably, two rectangular support plates are fixedly connected to the upper surface of the lifting plate, and a placement plate is arranged on the upper surfaces of the two rectangular support plates.
[0016] Preferably, a first infrared sensor is fixedly connected to the rear side of the inner wall of the protective box, and T-shaped support frames are fixedly connected to both the belt conveyor frame and the lower surface of the rectangular plate.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] (1). For this automatic palletizing device for the production of perlite insulation boards, when the second infrared sensor senses the perlite insulation board and sends a signal to the second telescopic cylinder, the telescopic end of the second telescopic cylinder pushes the push plate forward to move, and the push plate will push the perlite insulation board to move to the right and push the perlite insulation board onto the upper surface of the placement plate. When the rear surface of the perlite insulation board corresponds to the first infrared sensor, the first infrared sensor senses the perlite insulation board and sends a signal to the first telescopic cylinder, and the first telescopic cylinder drives the entire lifting plate to move downward. The downward distance for one time is the actual thickness of the perlite insulation board. In this way, the automatic palletizing of the perlite insulation board can be automatically completed, improving the convenience during the palletizing of the perlite insulation board.
[0019] (2). For this automatic palletizing device for the production of perlite insulation boards, the telescopic ends of the two electric telescopic rods push the relative positions of the two rectangular boxes to move through the connecting plate and the two guide rods. The relative positions of the two rectangular boxes can be adjusted according to the actual width of the perlite insulation board. The two rectangular boxes cooperate with multiple first auxiliary rollers to limit the left and right positions of the perlite insulation board, preventing the perlite insulation board from shifting during movement and improving the accuracy of the moving position of the perlite insulation board. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The following further illustrates the present utility model in conjunction with the drawings and embodiments:
[0021] Figure 1 It is a schematic structural diagram of the whole of the present utility model;
[0022] Figure 2Internal schematic diagram of the protective box of the present utility model;
[0023] Figure 3 It is Figure 1 The enlarged schematic diagram at position A in
[0024] Reference numerals: 1, belt conveyor frame; 2, support frame; 3, electric telescopic rod; 4, connecting plate; 5, guide rod; 6, conveyor belt; 7, first auxiliary roller; 8, rectangular box; 9, first infrared sensor; 10, placement plate; 11, protective box; 12, first telescopic cylinder; 13, first support plate; 14, second infrared sensor; 15, second support plate; 16, second telescopic cylinder; 17, T-shaped support frame; 18, rectangular plate; 19, arc groove; 20, second auxiliary roller; 21, push plate; 22, fixed suction cup; 23, rectangular support plate; 24, lifting plate. Specific embodiments
[0025] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model.
[0027] In the description of the present utility model, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.
[0028] In the description of the present utility model, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0029] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: an automatic palletizing device for the production of perlite insulation boards, including a belt conveyor frame 1, a conveyor belt 6 is arranged on the belt conveyor frame 1, and support frames 2 are fixedly connected to both the left and right sides of the belt conveyor frame 1;
[0030] Among them, electric telescopic rods 3 are fixedly connected to the upper surfaces of both support frames 2. The output ends of both electric telescopic rods 3 are fixedly connected to connecting plates 4, and two guide rods 5 are fixedly connected to the opposite surfaces of both connecting plates 4.
[0031] Among them, the opposite surfaces of the two left - right corresponding guide rods 5 slide through the interior of the belt conveyor frame 1, and rectangular boxes 8 are fixedly connected to the opposite surfaces of the two left - right corresponding guide rods 5.
[0032] Among them, a plurality of first auxiliary rollers 7 are rotatably connected to the upper and lower inner walls of both rectangular boxes 8, and a rectangular plate 18 is arranged on the front surface of the belt conveyor frame 1.
[0033] Furthermore, a plurality of arc - shaped grooves 19 are formed on the upper surface of the rectangular plate 18, and a plurality of second auxiliary rollers 20 are rotatably connected to the inner walls of the plurality of arc - shaped grooves 19. The upper surfaces of the plurality of second auxiliary rollers 20 are parallel to the upper surface of the conveyor belt 6.
[0034] Furthermore, a second support plate 15 is fixedly connected to the left side of the rectangular plate 18, and a second telescopic cylinder 16 is fixedly connected to the upper surface of the second support plate 15.
[0035] Among them, a push plate 21 is fixedly connected to the output end of the second telescopic cylinder 16, a first support plate 13 is fixedly connected to the left side of the rectangular plate 18, and a second infrared sensor 14 is fixedly connected to the upper surface of the first support plate 13.
[0036] Furthermore, a protective box 11 is arranged on the right side of the rectangular plate 18, and a first telescopic cylinder 12 is fixedly connected to the bottom of the protective box 11.
[0037] Among them, a lifting plate 24 is fixedly connected to the output end of the first telescopic cylinder 12, and a fixed suction cup 22 is fixedly connected to the upper surface of the lifting plate 24.
[0038] Furthermore, two rectangular support plates 23 are fixedly connected to the upper surface of the lifting plate 24, and a placing plate 10 is arranged on the upper surfaces of the two rectangular support plates 23.
[0039] Furthermore, a first infrared sensor 9 is fixedly connected to the rear side of the inner wall of the protective box 11, and T - shaped support frames 17 are fixedly connected to the lower surfaces of both the belt conveyor frame 1 and the rectangular plate 18.
[0040] Further, when palletizing the perlite insulation board, first start the conveyor belt 6. There is a driving mechanism on the belt conveyor frame 1, and the moving direction of the conveyor belt 6 is from the back to the front. Subsequently, start two electric telescopic rods 3. The telescopic ends of the two electric telescopic rods 3 are connected to two guide rods 5 through a connecting plate 4 to push the relative positions of the two rectangular boxes 8 to move. The relative positions of the two rectangular boxes 8 can be adjusted according to the actual width of the perlite insulation board. The two rectangular boxes 8 cooperate with multiple first auxiliary rollers 7 to limit the left and right positions of the perlite insulation board, preventing the perlite insulation board from shifting in position during movement and improving the accuracy of the moving position of the perlite insulation board.
[0041] Further, under the action of the conveyor belt 6, the perlite insulation board will be brought to the upper surface of multiple second auxiliary rollers 20. When the front end of the perlite insulation board is parallel to the second infrared sensor 14, the second infrared sensor 14 senses the perlite insulation board and sends a signal to the second telescopic cylinder 16. The telescopic end of the second telescopic cylinder 16 pushes the push plate 21 forward to move, and the push plate 21 will push the perlite insulation board to move to the right and push the perlite insulation board onto the upper surface of the placement plate 10. When the rear surface of the perlite insulation board corresponds to the first infrared sensor 9, the first infrared sensor 9 senses the perlite insulation board and sends a signal to the first telescopic cylinder 12. The first telescopic cylinder 12 drives the lifting plate 24 to move downward as a whole. The descending distance each time is the actual thickness of the perlite insulation board. In this way, the automatic palletizing of the perlite insulation board can be completed automatically, improving the convenience during the palletizing of the perlite insulation board. When the first telescopic cylinder 12 extends a certain distance and then automatically retracts, after the palletizing is completed, the two forklift forks can be inserted under the placement plate 10, and the two fixed suction cups 22 are closed, then the palletized perlite insulation board can be taken away.
[0042] Working principle: When palletizing the perlite insulation board, first start the conveyor belt 6. There is a driving mechanism on the belt conveyor frame 1, and the moving direction of the conveyor belt 6 is from the back to the front. Subsequently, start two electric telescopic rods 3. The telescopic ends of the two electric telescopic rods 3 are connected to two guide rods 5 through a connecting plate 4 to push the relative positions of the two rectangular boxes 8 to move. The relative positions of the two rectangular boxes 8 can be adjusted according to the actual width of the perlite insulation board. The two rectangular boxes 8 cooperate with multiple first auxiliary rollers 7 to limit the left and right positions of the perlite insulation board, preventing the perlite insulation board from shifting in position during movement.
[0043] Further, under the action of the conveyor belt 6, the perlite insulation board will be carried to the upper surfaces of multiple second auxiliary rollers 20. When the front end of the perlite insulation board is parallel to the second infrared sensor 14, the second infrared sensor 14 senses the perlite insulation board and sends a signal to the second telescopic cylinder 16. The telescopic end of the second telescopic cylinder 16 pushes the push plate 21 to move forward, and the push plate 21 will push the perlite insulation board to move to the right, and push the perlite insulation board onto the upper surface of the placement plate 10. When the rear surface of the perlite insulation board corresponds to the first infrared sensor 9, the first infrared sensor 9 senses the perlite insulation board and sends a signal to the first telescopic cylinder 12. The first telescopic cylinder 12 drives the lifting plate 24 to move downward as a whole, and the descending distance at one time is the actual thickness of the perlite insulation board. In this way, the automatic stacking of the perlite insulation board can be automatically completed. After the first telescopic cylinder 12 extends a certain distance, it will automatically retract. After the stacking is completed, the two forks of the forklift can be inserted under the placement plate 10, and the two fixed suction cups 22 are closed, and then the stacked perlite insulation board can be taken away.
[0044] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the technical field, various changes can be made without departing from the purpose of the present invention.
Claims
1. An automatic palletizing device for the production of perlite insulation boards, characterized in that, Including: A belt conveyor frame (1) is provided with a conveyor belt (6) thereon; Both the left and right sides of the belt conveyor frame (1) are fixedly connected with support frames (2); Among them, the upper surfaces of the two support frames (2) are both fixedly connected with electric telescopic rods (3), the output ends of the two electric telescopic rods (3) are both fixedly connected with connecting plates (4), and both opposite surfaces of the two connecting plates (4) are fixedly connected with two guide rods (5); Among them, the opposite surfaces of the two left-and-right corresponding guide rods (5) both slide through the inside of the belt conveyor frame (1), and the opposite surfaces of the two left-and-right corresponding guide rods (5) are both fixedly connected with rectangular boxes (8); Among them, a plurality of first auxiliary rollers (7) are rotatably connected to the upper and lower inner walls of the two rectangular boxes (8), and a rectangular plate (18) is arranged on the front surface of the belt conveyor frame (1).
2. The automatic palletizing device for the production of perlite insulation boards according to claim 1, characterized in that: A plurality of arc-shaped grooves (19) are formed on the upper surface of the rectangular plate (18), and a plurality of second auxiliary rollers (20) are rotatably connected to the inner walls of the plurality of arc-shaped grooves (19), and the upper surfaces of the plurality of second auxiliary rollers (20) are all parallel to the upper surface of the conveyor belt (6).
3. The automatic palletizing device for the production of perlite insulation boards according to claim 2, characterized in that: A second support plate (15) is fixedly connected to the left side of the rectangular plate (18), and a second telescopic cylinder (16) is fixedly connected to the upper surface of the second support plate (15); Among them, the output end of the second telescopic cylinder (16) is fixedly connected with a push plate (21), a first support plate (13) is fixedly connected to the left side of the rectangular plate (18), and a second infrared sensor (14) is fixedly connected to the upper surface of the first support plate (13).
4. The automatic palletizing device for the production of perlite insulation boards according to claim 3, characterized in that: A protective box (11) is arranged on the right side of the rectangular plate (18), and a first telescopic cylinder (12) is fixedly connected to the bottom of the protective box (11); Among them, the output end of the first telescopic cylinder (12) is fixedly connected with a lifting plate (24), and a fixed suction cup (22) is fixedly connected to the upper surface of the lifting plate (24).
5. The automatic palletizing device for the production of perlite insulation boards according to claim 4, wherein: Two rectangular support plates (23) are fixedly connected to the upper surface of the lifting plate (24), and a placement plate (10) is arranged on the upper surfaces of the two rectangular support plates (23).
6. The automatic palletizing device for the production of perlite insulation boards according to claim 4, characterized in that: A first infrared sensor (9) is fixedly connected to the rear side of the inner wall of the protective box (11), and T-shaped support frames (17) are fixedly connected to the lower surfaces of both the belt conveyor frame (1) and the rectangular plate (18).