Detection mechanism for steel structure

By designing a detection mechanism including screw rod, motor, hydraulic rod and dust extraction system, the problem of dust and rust on the surface of steel structure affecting the detection accuracy is solved, and automated cleaning and efficient detection are achieved.

CN223166457UActive Publication Date: 2025-07-29SHANDONG XINCHANG ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421866601.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-29
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing steel structure detection devices cannot effectively clean up surface dust and rust, affecting the accuracy of detection and increasing labor burden.

Method used

A detection mechanism including a screw rod, a motor, a hydraulic rod, a cleaning roller, a dust frame and a dust pump is designed. The dust surface of the steel structure is cleaned by a motor-driven cleaning roller, and dust pump is used to suck dust and filter it. It combines the hydraulic rod and sliding plate to achieve automatic cleaning.

Benefits of technology

It realizes rapid cleaning of dust and rust on the surface of steel structures, improves detection accuracy, liberates manpower, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223166457U_ABST
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Abstract

The utility model relates to the technical field of steel structure detection, and discloses a detection mechanism for a steel structure, which comprises a workbench, the surface of the workbench is provided with a fixing groove, the inner wall of the fixing groove is movably provided with a screw rod, the outer side of the screw rod is provided with a moving block in a threaded manner, and the outer side of the workbench is fixedly provided with a first motor. A second motor is fixedly installed on the outer side of the sliding plate, a cleaning roller is fixedly installed at the output end of the second motor, a dust suction frame is fixedly installed on the outer side of the limiting sliding block, and a filtering box is fixedly installed on the front face of the workbench; a dust pump is fixedly mounted at the upper part of the filter box. According to the device, dust and rust on the surface of the steel structure can be rapidly cleaned, the situation that the detection result is affected by too much dust and rust is avoided, the detection accuracy is improved, meanwhile, the surface of the steel structure is automatically cleaned, manpower is liberated, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure detection, in particular to a detection mechanism for steel structures. Background Technique

[0002] Steel structures are mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates. In a steel structure, the components or parts are connected by welds, bolts or rivets. Steel structures have the characteristics of high strength, light self-weight, strong deformation ability, good toughness and high reliability. Applying steel structures in construction projects can effectively improve the performance of construction projects and save construction costs. In order to ensure the quality of steel structures without damage, it is necessary to conduct non-destructive testing on steel structures. In the existing public patents: a steel structure detection device (publication number: CN220438034U), "By starting the motor to drive the movable rod and the first gear to rotate, the second gear meshing with the first gear will be driven to rotate, and the first threaded rods at both ends will rotate. Due to the existence of threads, the support plate can be driven to slide and adjust inside the rectangular opening, so as to drive the first clamping plates at both ends to clamp and fix the steel structure placed on the top of the detection table, which can be applicable to steel structures of different lengths. Then rotate the turntable to drive the second threaded rod to rotate, and the second clamping plates at both ends can be driven to move inward, so as to fix the placed steel structure again, which can be applicable to steel structures of different widths, and the fixing effect is good. By starting the hydraulic cylinder to work, the pressure plate can be driven to press down until the pressure sensor contacts the steel structure, which is convenient for stress detection of the steel structure." There are still certain defects in the process of use. During the existence and use of steel structures, a lot of dust will adhere to the surface and a lot of rust will be generated. In the above patent, the surface of the steel structure cannot be cleaned, and too much dust and rust will affect the detection results, and then reduce the detection accuracy. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the utility model provides a detection mechanism for steel structures, which has the advantages of being able to quickly clean the dust and rust on the surface of the steel structure, avoiding too much dust and rust affecting the detection results, improving the detection accuracy, and at the same time automatically cleaning the surface of the steel structure, which also liberates the manpower and improves the work efficiency, and solves the problems raised in the above background technique.

[0005] (2) Technical Solutions

[0006] To achieve the above object, the following technical solutions are provided: A detection mechanism for steel structures, including a workbench. A fixing groove is provided on the surface of the workbench. A lead screw is movably installed on the inner wall of the fixing groove. A moving block is threadedly installed on the outer side of the lead screw. A first motor and a first hydraulic rod are fixedly installed on the outer side of the workbench. A moving plate is fixedly installed on the upper part of the moving block. A sliding plate is slidably installed on the inner wall of the moving plate. A second motor is fixedly installed on the outer side of the sliding plate. A cleaning roller is fixedly installed at the output end of the second motor. A limiting slider is fixedly connected to the outer side of the sliding plate. A dust extraction box is fixedly installed on the outer side of the limiting slider. A filter box is fixedly installed on the front of the workbench. A dust extraction pump is fixedly installed on the upper part of the filter box.

[0007] Preferably, the outer side of the moving block is slidably connected to the inner wall of the fixing groove. The output end of the first motor is fixedly connected to the front end of the lead screw. The bottom of the moving plate is slidably connected to the surface of the workbench.

[0008] Preferably, the upper end of the first hydraulic rod is fixedly connected to the lower part of the sliding plate. The outer side of the limiting slider is slidably connected to the outer wall of the moving plate.

[0009] Preferably, a connecting pipe is communicated with the outer side of the dust extraction pump. The upper end of the connecting pipe is communicated with the dust extraction box.

[0010] Preferably, a conveying frame is fixedly installed on the upper part of the workbench. A plurality of conveying rollers are movably installed on the inner wall of the conveying frame.

[0011] Preferably, connecting plates are fixedly installed on both sides of the conveying frame. A second hydraulic rod is fixedly installed on the outer side of the connecting plate. A limiting plate is fixedly installed at the telescopic end of the second hydraulic rod. A plurality of pulleys are arranged on the side where the limiting plates face each other.

[0012] Preferably, a fixing frame is fixedly installed on the upper surface of the workbench. A third hydraulic rod is fixedly installed on the upper surface of the fixing frame. A detector is fixedly installed at the lower end of the third hydraulic rod.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the present utility model provides a detection mechanism for steel structures, having the following beneficial effects:

[0015] 1. For the detection mechanism for steel structures, through the settings of the lead screw, the first motor, the moving block, the moving plate, the first hydraulic rod, the sliding plate, the second motor, the cleaning roller, the limiting slider, the dust extraction box, the filter box, the dust extraction pump, and the connecting pipe, it can quickly clean the dust and rust on the surface of the steel structure, avoid excessive dust and rust from affecting the detection result, improve the detection accuracy. At the same time, the automatic cleaning of the surface of the steel structure also liberates the manpower and improves the work efficiency.

[0016] 2. The testing institution for the steel structure can, through the settings of the conveying rollers, connecting plates, second hydraulic rods, limiting plates, pulleys, fixing frames, third hydraulic rods, and detectors, restrict the steel structure while enabling it to move quickly, facilitating the inspection of all surfaces of the steel structure. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the main structure of the present utility model;

[0018] Figure 2 It is a schematic diagram of the side structure of the present utility model;

[0019] Figure 3 It is a schematic diagram of the side sectional structure of the moving plate of the present utility model.

[0020] In the figures: 1, workbench; 2, fixed groove; 3, lead screw; 4, first motor; 5, moving block; 6, moving plate; 7, first hydraulic rod; 8, sliding plate; 9, second motor; 10, cleaning roller; 11, limiting slider; 12, dust extraction box; 13, filter box; 14, dust extraction pump; 15, connecting pipe; 16, conveying box; 17, conveying roller; 18, connecting plate; 19, second hydraulic rod; 20, limiting plate; 21, pulley; 22, fixing frame; 23, third hydraulic rod; 24, detector. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments. Obviously, the described embodiments are only a part of the embodiments, rather than all the embodiments. Based on the embodiments herein, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection.

[0022] Embodiment 1:

[0023] Please refer to Figures 1-3 , a testing institution for a steel structure, including a workbench 1. A fixed groove 2 is provided on the surface of the workbench 1. A lead screw 3 is movably installed on the inner wall of the fixed groove 2. A moving block 5 is threadedly installed on the outer side of the lead screw 3. A first motor 4 and a first hydraulic rod 7 are fixedly installed on the outer side of the workbench 1. A moving plate 6 is fixedly installed on the upper part of the moving block 5. A sliding plate 8 is slidably installed on the inner wall of the moving plate 6. A second motor 9 is fixedly installed on the outer side of the sliding plate 8. A cleaning roller 10 is fixedly installed at the output end of the second motor 9. A limiting slider 11 is fixedly connected to the outer side of the sliding plate 8. A dust extraction box 12 is fixedly installed on the outer side of the limiting slider 11. A filter box 13 is fixedly installed on the front surface of the workbench 1. A dust extraction pump 14 is fixedly installed on the upper part of the filter box 13.

[0024] Specifically, the model of the first motor 4 is: Y80M2-2, the model of the second motor 9 is: Y90L-2, and the model of the dust extraction pump 14 is: 800-30L.

[0025] Preferably, the outer side of the moving block 5 is slidably connected to the inner wall of the fixed slot 2, the output end of the first motor 4 is fixedly connected to the front end of the lead screw 3, and the bottom of the moving plate 6 is slidably connected to the surface of the workbench 1.

[0026] Specifically, the moving block 5 slides in the fixed slot 2 to restrict the moving block 5, and the moving plate 6 is slidably connected to the surface of the workbench 1, enabling the moving plate 6 to move stably.

[0027] Preferably, the upper end of the first hydraulic rod 7 is fixedly connected to the lower part of the sliding plate 8, and the outer side of the limit slider 11 is slidably connected to the outer wall of the moving plate 6.

[0028] Specifically, the sliding of the limit slider 11 and the moving plate 6 makes the entire dust extraction frame 12 move stably.

[0029] Preferably, a connecting pipe 15 is communicated with the outside of the dust extraction pump 14, and the upper end of the connecting pipe 15 is communicated with the dust extraction frame 12.

[0030] Specifically, a filter gauze is arranged inside the filter box 13.

[0031] Working principle: When detecting a steel structure, place the steel structure on the workbench 1. The first hydraulic rod 7 drives the sliding plate 8 to move downward. The sliding plate 8 will drive the second motor 9 to move downward, and the second motor 9 will drive the cleaning roller 10 to move downward. At the same time, the limit slider 11 will also slide downward, and the limit slider 11 will drive the dust extraction frame 12 to move downward. The cleaning roller 10 is close to the surface of the steel structure. Then, the second motor 9 drives the cleaning roller 10 to rotate, and the cleaning roller will clean the surface of the steel structure, removing the dust on the surface of the steel structure. The lead screw 3 is rotated by the first motor 4, and the moving block 5 will drive the moving plate 6 to move, and the moving plate 6 can drive the dust extraction frame 12 and the cleaning roller 10 to move, enabling the cleaning roller 10 to move left and right, expanding the cleaning range of the surface of the steel structure. At the same time, the dust extraction pump 14 works. Through the connection of the connecting pipe 15, a large suction force is generated in the dust extraction frame 12, and the dust generated during cleaning can be sucked away. The dust will enter the filter box 13 through the connecting pipe 15, and the filter gauze can filter the dust, avoiding the diffusion of dust. Thus, the dust and rust on the surface of the steel structure can be quickly cleaned, preventing excessive dust and rust from affecting the test results, improving the accuracy of the test. At the same time, the automatic cleaning of the surface of the steel structure also liberates manpower and improves work efficiency.

[0032] Embodiment 2:

[0033] Please refer to Figures 1-3, a conveying frame 16 is fixedly installed on the upper part of the workbench 1, and a plurality of conveying rollers 17 are movably installed on the inner wall of the conveying frame 16.

[0034] Preferably, connecting plates 18 are fixedly installed on both sides of the conveying frame 16, a second hydraulic rod 19 is fixedly installed on the outer side of the connecting plate 18, a limiting plate 20 is fixedly installed at the telescopic end of the second hydraulic rod 19, and a plurality of pulleys 21 are arranged on the side of the limiting plate 20 close to each other.

[0035] Preferably, a fixing frame 22 is fixedly installed on the upper surface of the workbench 1, a third hydraulic rod 23 is fixedly installed on the upper surface of the fixing frame 22, and a detector 24 is fixedly installed at the lower end of the third hydraulic rod 23.

[0036] Specifically, the detector 24 is: a TUD280 ultrasonic flaw detector.

[0037] Working principle: The steel structure is placed on the conveying rollers 17. At the same time, the second hydraulic rod 19 drives the limiting plate 20 to approach the steel structure, clamps the steel structure, limits the movement of the steel structure. At the same time, the plurality of pulleys 21 on the limiting plate 20 also facilitate the movement of the steel structure. Then the third hydraulic rod 23 drives the detector 24 to move downward to detect the surface of the steel structure, so as to achieve the rapid movement of the steel structure and facilitate the detection of the surfaces of various parts of the steel structure.

[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit. The scope is defined by the appended claims and their equivalents.

Claims

1. A detection mechanism for steel structures, including a workbench (1), characterized in that: A fixing groove (2) is formed on the surface of the workbench (1). A lead screw (3) is movably installed on the inner wall of the fixing groove (2). A moving block (5) is threadedly installed on the outer side of the lead screw (3). A first motor (4) is fixedly installed on the outer side of the workbench (1). A moving plate (6) is fixedly installed on the upper part of the moving block (5). A sliding plate (8) is slidably installed on the inner wall of the moving plate (6). A second motor (9) and a first hydraulic rod (7) are fixedly installed on the outer side of the sliding plate (8). A cleaning roller (10) is fixedly installed at the output end of the second motor (9). A limiting slider (11) is fixedly connected to the outer side of the sliding plate (8). A dust extraction frame (12) is fixedly installed on the outer side of the limiting slider (11). A filter box (13) is fixedly installed on the front surface of the workbench (1). A dust extraction pump (14) is fixedly installed on the upper part of the filter box (13).

2. The inspection mechanism for a steel structure according to claim 1, characterized in that: The outer side of the moving block (5) is slidably connected to the inner wall of the fixing groove (2). The output end of the first motor (4) is fixedly connected to the front end of the lead screw (3). The bottom of the moving plate (6) is slidably connected to the surface of the workbench (1).

3. The inspection mechanism for a steel structure according to claim 1, wherein: The upper end of the first hydraulic rod (7) is fixedly connected to the lower part of the sliding plate (8). The outer side of the limiting slider (11) is slidably connected to the outer wall of the moving plate (6).

4. The inspection mechanism for a steel structure according to claim 1, characterized in that: A connecting pipe (15) is communicated with the outer side of the dust extraction pump (14). The upper end of the connecting pipe (15) is communicated with the dust extraction frame (12).

5. The inspection mechanism for a steel structure according to claim 1, characterized in that: A conveying frame (16) is fixedly installed on the upper part of the workbench (1). A plurality of conveying rollers (17) are movably installed on the inner wall of the conveying frame (16).

6. The inspection mechanism for a steel structure according to claim 5, characterized in that: Connecting plates (18) are fixedly installed on both sides of the conveying frame (16). A second hydraulic rod (19) is fixedly installed on the outer side of the connecting plate (18). A limiting plate (20) is fixedly installed at the telescopic end of the second hydraulic rod (19). A plurality of pulleys (21) are arranged on the side of the limiting plate (20) close to each other.

7. The inspection mechanism for a steel structure according to claim 1, characterized in that: A fixing frame (22) is fixedly installed on the upper surface of the workbench (1). A third hydraulic rod (23) is fixedly installed on the upper surface of the fixing frame (22). A detector (24) is fixedly installed at the lower end of the third hydraulic rod (23).

Citation Information

Patent Citations

  • Steel structure detection device

    CN220438034U