Testing device for measuring wear rate of silicone rubber
By designing a detachable rotating structure and an adjustable friction plate, the problems of non-removable and inconvenient friction structure of the existing devices are solved, and the flexibility and accuracy of the determination of the wear rate of silicone rubber are achieved.
Patent Information
- Application Number
- CN202422241751.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The bearing structure of the existing test device for measuring the wear rate of silicone rubber is not detachable, difficult to replace, and the friction structure is inconvenient to adjust, and it is impossible to simulate the wear conditions under various actual use cases.
A removable connected power transmission part and an adjustable friction structure are designed, including a removable rotary column and a replaceable friction plate, and the stability and flexibility of the rotary structure are achieved through linkage belts and screw drives.
It realizes the convenient installation, disassembly and maintenance of the device, can simulate the wear of silicone rubber under various actual working conditions, and provides more accurate testing conditions.
Smart Images

Figure CN223166524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone rubber, in particular to a test device for measuring the abrasion rate of silicone rubber. Background Technique
[0002] Silicone rubber is a kind of rubber whose main chain is composed of silicon and oxygen atoms alternating, and there are usually two organic groups connected to the silicon atoms. It has a high volume resistivity and a large dielectric strength, and is suitable for making various electrical insulation materials. After the production of silicone rubber, it is necessary to use an abrasion rate measurement test to evaluate the product quality and performance.
[0003] However, the existing technology still has the following problems:
[0004] First of all, for the test device for measuring the abrasion rate of silicone rubber in the existing technology, most of the bearing structures are not detachable. In this way, when it is necessary to replace different rotating structures to meet different test requirements, it cannot be replaced conveniently. And once the motor or the transmission part fails, it needs to be replaced or repaired as a whole, increasing the cost and difficulty.
[0005] Secondly, for the test device for measuring the abrasion rate of silicone rubber in the existing technology, most of the friction structures are not easy to adjust and replace. In this way, it is difficult to simulate the wear conditions under various actual use situations, and the measurement has limitations.
[0006] In view of the above problems, the inventor proposes a test device for measuring the abrasion rate of silicone rubber to solve the above problems. Content of the Utility Model
[0007] In order to solve the problems that the bearing structure is not detachable and the friction structure is not easy to adjust and replace; the purpose of the utility model is to provide a test device for measuring the abrasion rate of silicone rubber.
[0008] To solve the above technical problems, the utility model adopts the following technical scheme: A test device for measuring the abrasion rate of silicone rubber, including a bottom plate, one side of the upper end of the bottom plate is fixedly provided with a bracket, the upper side of one end of the bracket is fixedly provided with a vertical plate, the upper and lower sides of one end of the vertical plate are respectively rotatably provided with a second rotating shaft and a first rotating shaft, the radius of the second rotating shaft is twice that of the first rotating shaft, the upper end of the bracket is fixedly provided with a motor, the output end of the motor is fixedly connected with the first rotating shaft, the outer surfaces of the first rotating shaft and the second rotating shaft are jointly sleeved with a linkage belt, the outer surfaces of the first rotating shaft and the second rotating shaft are both roughened, so that the rotating shaft and the linkage belt can transmit power, one end of the second rotating shaft is detachably provided with a rotating column, the outer surface of the rotating column is detachably provided with a plurality of half disks, one side of the upper end of the bottom plate is fixedly provided with a vertical plate, and the upper side of one end of the vertical plate is rotatably provided with a turntable.
[0009] Preferably, one side of the upper end of the bottom plate is fixedly provided with a cross plate, one side of one end of the cross plate is rotatably provided with a knob, one end of the knob penetrates through the cross plate and is fixedly provided with a lead screw, one end of the lead screw is rotatably connected to the cross plate, a moving plate is threadedly sleeved on the outer surface of the lead screw, a friction plate is arranged at one end of the moving plate, the outer surface roughness of the friction plate is one of the common contact materials such as metal, plastic, wood, etc., and the surface friction plate is located in the middle of one end of the moving plate.
[0010] Preferably, one ends of the opposite surfaces of two corresponding upper and lower half disks are attached to each other. Two corresponding upper and lower half disks form a group, and there are five groups of half disks in total, and the five groups of half disks are equally spaced. A plurality of clamping blocks are fixedly arranged on the outer surface of the rotating column, and a clamping member is fixedly arranged between two adjacent clamping blocks. A clamping groove for cooperating with the clamping member is formed at the inner end of the half disk. Connecting blocks are fixedly arranged on both sides of one end of the half disk, and two corresponding upper and lower connecting blocks are connected by bolts in cooperation.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. By designing a simple power transmission part, the measurement process of the present utility model is relatively stable. The rotating structure for carrying the silicone rubber is designed as a detachable connection method, which facilitates the installation, disassembly and maintenance of the device, and also facilitates the replacement of different rotating structures for carrying to meet different test requirements;
[0013] 2. By adjusting parameters such as the position and material of the friction plate, the present utility model can simulate the wear conditions of silicone rubber under a variety of actual use conditions, providing more accurate test conditions for the determination of the abrasion rate of silicone rubber in different application fields. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0016] Figure 2 It is an exploded view of the vertical plate section structure and the rotating column connection structure of the present utility model.
[0017] Figure 3 It is an exploded view of another perspective of the rotating column and a partial half disk structure of the present utility model.
[0018] Figure 4This is an exploded view of the cross - plate structure and the friction - plate structure of the present utility model.
[0019] In the figure: 1. Bottom plate; 2. Bracket; 21. Vertical plate; 22. First rotating shaft; 23. Second rotating shaft; 24. Motor; 25. Linking belt; 26. Vertical board; 27. Turntable; 28. Cross - shaped block; 29. Cross - shaped groove; 3. Rotating column; 31. Half - disk; 32. Clamping block; 33. Clamping part; 34. Clamping groove; 35. Connecting block; 4. Cross - plate; 41. Knob; 42. Lead screw; 43. Moving plate; 44. Friction plate; 45. Limiting column; 46. Limiting plate; 47. T - shaped slide bar; 48. T - shaped slide groove; 49. Support block. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Embodiment 1: As Figures 1-3 shown, the present utility model provides a test device for measuring the abrasion rate of silicone rubber, including a bottom plate 1. One side of the upper end of the bottom plate 1 is fixedly provided with a bracket 2. The upper side of one end of the bracket 2 is fixedly provided with a vertical plate 21. The upper and lower sides of one end of the vertical plate 21 are respectively rotatably provided with a second rotating shaft 23 and a first rotating shaft 22. The upper end of the bracket 2 is fixedly provided with a motor 24. The output end of the motor 24 is fixedly connected to the first rotating shaft 22. The outer surfaces of the first rotating shaft 22 and the second rotating shaft 23 are jointly sleeved with a linking belt 25. One end of the second rotating shaft 23 is detachably provided with a rotating column 3. The bottom plate 1 serves as a support and placement structure. After the motor 24 on the bracket 2 is started, its output end drives the first rotating shaft 22 on the vertical plate 21 to rotate. Since the first rotating shaft 22 and the second rotating shaft 23 are connected by the linking belt 25, the rotation of the first rotating shaft 22 will drive the second rotating shaft 23 to rotate through the linking belt 25.
[0022] The outer surface of the rotating column 3 is sleeved and connected with the second rotating shaft 23 and the vertical plate 21, and the rotating column 3 and the second rotating shaft 23 are connected by six bolts. The outer surface of the rotating column 3 is detachably provided with a plurality of half - disks 31. The half - disks 31 serve as components for carrying silicone rubber specimens and rotate with the rotation of the rotating column 3.
[0023] On one side of the upper end of the bottom plate 1, a vertical plate 26 is fixedly provided. On the upper side of one end of the vertical plate 26, a turntable 27 is rotatably provided. At one end of the turntable 27, a cross block 28 is fixedly provided. At one end of the rotating column 3, a cross groove 29 used in cooperation with the cross block 28 is opened. When the second rotating shaft 23 rotates, it will drive the rotating column 3 connected to it by bolts to rotate. The cross groove 29 at one end of the rotating column 3 cooperates with the cross block 28 at one end of the turntable 27. The turntable 27 can rotate on the vertical plate 26, playing a role in supporting and assisting in stabilizing the rotating column 3 to ensure that the rotating column 3 can rotate smoothly. When the second rotating shaft 23 rotates, it will drive the rotating column 3 connected to it by bolts to rotate.
[0024] One end of the opposite surfaces of two vertically corresponding half disks 31 is fitted together. A plurality of clamping blocks 32 are fixedly provided on the outer surface of the rotating column 3, and a clamping member 33 is fixedly provided between two adjacent clamping blocks 32. A clamping groove 34 used in cooperation with the clamping member 33 is opened at the inner end of the half disk 31. Connecting blocks 35 are fixedly provided on both sides at one end of the half disk 31, and the two vertically corresponding connecting blocks 35 are connected by bolts in cooperation. The outer surface of the rotating column 3 is fitted with the clamping groove 34 of the half disk 31 through the clamping blocks 32 and the clamping member 33. At the same time, the vertically corresponding half disks 31 are fixedly connected through the connecting blocks 35 and bolts. In this way, a plurality of half disks 31 can be firmly installed on the rotating column 3. Different numbers of silicone rubber specimens can be installed according to requirements for testing. The power transmission part is simply designed and reliable in use. The rotating structure for carrying the silicone rubber is designed in a detachable connection manner, which facilitates the installation, disassembly and maintenance of the device, and also facilitates the replacement of different carrying rotating structures to adapt to different test requirements.
[0025] Embodiment 2: As Figures 1-4 shown, on one side of the upper end of the bottom plate 1, a cross plate 4 is fixedly provided. On one side of one end of the cross plate 4, a knob 41 is rotatably provided. One end of the knob 41 penetrates through the cross plate 4 and is fixedly provided with a lead screw 42. One end of the vertical plate 26 is fixedly provided with a support block 49, and one end of the lead screw 42 is rotatably connected to the support block 49. One end of the lead screw 42 is rotatably connected to the cross plate 4. A moving plate 43 is threadedly sleeved on the outer surface of the lead screw 42. Two limiting columns 45 are fixedly provided on one side of one end of the cross plate 4. A limiting plate 46 is fixedly provided at the same side end of the two limiting columns 45. The outer surface of the limiting column 45 is sleeved and connected with the moving plate 43. A friction plate 44 is provided at one end of the moving plate 43. The friction plate 44 contacts the surface of the silicone rubber during rotation to measure the wear rate. When it is necessary to adjust the position of the friction plate 44, rotate the knob 41 on the cross plate 4. The knob 41 drives the lead screw 42 to rotate. Since the lead screw 42 is threadedly sleeved with the moving plate 43 and the moving plate 43 is restricted from rotating by the limiting column 45, the rotation of the lead screw 42 will cause the moving plate 43 to move along the axial direction of the lead screw 42. The limiting plate 46 limits the moving range of the moving plate 43, and the support block 49 improves the stability of the rotation of the lead screw 42.
[0026] One end of the friction plate 44 is fixedly provided with two T-shaped sliding bars 47, and two T-shaped sliding grooves 48 for cooperating with the friction plate 44 are opened at one end of the moving plate 43. When the moving plate 43 moves, the friction plate 44 connected to the moving plate 43 through the T-shaped sliding bars 47 and the T-shaped sliding grooves 48 at one end thereof will also move accordingly, so as to adjust the relative position between the friction plate 44 and the upper half plate 31 of the rotating column 3, so as to realize different friction test conditions. In this way, the friction plate 44 can also be replaced, and friction materials of different materials can be replaced according to the quality requirements of the silicone rubber. By adjusting parameters such as the position and pressure of the friction plate 44, the wear conditions of the silicone rubber under a variety of actual use conditions can be simulated, providing more accurate test conditions for the determination of the abrasion rate of silicone rubber in different application fields.
[0027] Working principle: The bottom plate 1 serves as a supporting placement structure. After the motor 24 on the bracket 2 is started, its output end drives the first rotating shaft 22 on the vertical plate 21 to rotate. Since the first rotating shaft 22 and the second rotating shaft 23 are connected by a linkage belt 25, the rotation of the first rotating shaft 22 will drive the second rotating shaft 23 to rotate through the linkage belt 25.
[0028] The half plate 31 serves as a component for carrying the silicone rubber specimen and rotates with the rotation of the rotating column 3.
[0029] When the second rotating shaft 23 rotates, it will drive the rotating column 3 connected to it by bolts to rotate. The cross groove 29 at one end of the rotating column 3 cooperates with the cross block 28 at one end of the turntable 27. The turntable 27 can rotate on the vertical plate 26, playing a role in supporting and assisting the stability of the rotating column 3 to ensure that the rotating column 3 can rotate smoothly. When the second rotating shaft 23 rotates, it will drive the rotating column 3 connected to it by bolts to rotate.
[0030] The outer surface of the rotating column 3 is matched with the card slot 34 of the half plate 31 through the card block 32 and the card part 33. At the same time, the upper and lower corresponding half plates 31 are fixedly connected by the connecting block 35 and bolts. In this way, multiple half plates 31 can be firmly installed on the rotating column 3. Different numbers of silicone rubber specimens can be installed for testing according to needs. The power transmission part is simply designed and reliable in use. The rotating structure for carrying the silicone rubber is designed as a detachable connection method, which facilitates the installation, disassembly and maintenance of the device, and also facilitates the replacement of different carrying rotating structures to meet different test requirements.
[0031] The friction plate 44 contacts the surface of the silicone rubber during rotation to measure the abrasion rate. When it is necessary to adjust the position of the friction plate 44, rotate the knob 41 on the cross plate 4. The knob 41 drives the lead screw 42 to rotate. Since the lead screw 42 is threadedly sleeved with the moving plate 43, and the moving plate 43 is restricted by the limiting column 45 and cannot rotate, the rotation of the lead screw 42 will cause the moving plate 43 to move along the axial direction of the lead screw 42. The limiting plate 46 limits the moving range of the moving plate 43, and the support block 49 improves the stability of the rotation of the lead screw 42.
[0032] When the moving plate 43 moves, the friction plate 44 connected to the moving plate 43 through the T-shaped slide bar 47 and the T-shaped chute 48 will also move accordingly, so as to adjust the relative position between the friction plate 44 and the upper half plate 31 of the rotating column 3 to achieve different friction test conditions. In this way, the friction plate 44 can also be replaced, and friction materials of different materials can be replaced according to the quality requirements of the silicone rubber. By adjusting parameters such as the position and pressure of the friction plate 44, the wear conditions of the silicone rubber under various actual use conditions can be simulated, providing more accurate test conditions for the determination of the abrasion rate of silicone rubber in different application fields.
[0033] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A test device for measuring the abrasion rate of silicone rubber, comprising a bottom plate (1), characterized in that: One side of the upper end of the bottom plate (1) is fixedly provided with a bracket (2). On the upper side of one end of the bracket (2), a vertical plate (21) is fixedly provided. On the upper and lower sides of one end of the vertical plate (21), a second rotating shaft (23) and a first rotating shaft (22) are respectively rotatably provided. On the upper end of the bracket (2), a motor (24) is fixedly provided. The output end of the motor (24) is fixedly connected to the first rotating shaft (22). A linkage belt (25) is jointly sleeved on the outer surfaces of the first rotating shaft (22) and the second rotating shaft (23). One end of the second rotating shaft (23) is detachably provided with a rotating column (3). A plurality of half disks (31) are detachably provided on the outer surface of the rotating column (3). One side of the upper end of the bottom plate (1) is fixedly provided with a vertical plate (26). On the upper side of one end of the vertical plate (26), a turntable (27) is rotatably provided.
2. The test device for measuring the abrasion rate of silicone rubber according to claim 1, characterized in that: One side of the upper end of the bottom plate (1) is fixedly provided with a cross plate (4). On one side of one end of the cross plate (4), a knob (41) is rotatably provided. One end of the knob (41) penetrates through the cross plate (4) and is fixedly provided with a lead screw (42). One end of the lead screw (42) is rotatably connected to the cross plate (4). A moving plate (43) is threadedly sleeved on the outer surface of the lead screw (42). One end of the moving plate (43) is provided with a friction plate (44).
3. The test device for measuring the abrasion rate of silicone rubber according to claim 1, wherein: The opposite ends of two vertically corresponding half disks (31) are in contact with each other. A plurality of clamping blocks (32) are fixedly provided on the outer surface of the rotating column (3). A clamping member (33) is fixedly provided between two adjacent clamping blocks (32). A clamping groove (34) for using the clamping member (33) is opened at the inner end of the half disk (31). Connecting blocks (35) are fixedly provided on both sides of one end of the half disk (31). Two vertically corresponding connecting blocks (35) are connected by bolts.
4. The test device for determining the abrasion rate of silicone rubber according to claim 1, wherein: One end of the turntable (27) is fixedly provided with a cross block (28). A cross groove (29) for using the cross block (28) is opened at one end of the rotating column (3).
5. The test device for measuring the abrasion rate of silicone rubber according to claim 1, characterized in that: The outer surface of the rotating column (3) is sleeved and connected to the second rotating shaft (23) and the vertical plate (21). The rotating column (3) and the second rotating shaft (23) are connected by six bolts.
6. The test device for measuring the abrasion rate of silicone rubber according to claim 2, wherein: One end of the vertical plate (26) is fixedly provided with a support block (49). One end of the lead screw (42) is rotatably connected to the support block (49).
7. The test device for measuring the abrasion rate of silicone rubber according to claim 2, wherein: Two T-shaped sliding strips (47) are fixedly provided at one end of the friction plate (44). Two T-shaped sliding grooves (48) for using the friction plate (44) are opened at one end of the moving plate (43).
8. The test device for measuring the abrasion rate of silicone rubber according to claim 2, wherein: Two limiting columns (45) are fixedly provided on one side of one end of the cross plate (4). A limiting plate (46) is jointly fixedly provided at the same-side ends of the two limiting columns (45). The outer surface of the limiting column (45) is sleeved and connected to the moving plate (43).