Steel pipe induction heating equipment for liquid accumulator cylinder
By designing an automated heating mechanism and moving mechanism, the problem that existing equipment cannot fix steel pipes of different sizes is solved, and efficient and safe heating of steel pipes for liquid reservoir cylinders is achieved.
Patent Information
- Application Number
- CN202422080382.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing steel pipe heating equipment for liquid reservoir cylinders cannot automatically fix processing parts of different sizes, resulting in low heating efficiency and safety risks.
A steel pipe induction heating device including a heating mechanism and a moving mechanism is designed, and components such as servo motors, threaded rods and cylinders can be used to automatically fix and move steel pipes of different sizes, and the heating coils are heated in all directions.
The stable fixation and automatic heating of steel pipes of different sizes are achieved, the heating efficiency is improved, the safety risks of manual operation are reduced, and the stability and safety of the heating process are ensured.
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Figure CN223168437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing of liquid storage cylinder bodies, in particular to an induction heating device for steel pipes used in liquid storage cylinder bodies. Background Art
[0002] The liquid storage cylinder body is one of the main components of a liquid storage device. It is usually made of cold-rolled steel plates and has certain dimensions and wall thicknesses, which determine the volume of the liquid storage device. The working principle of the induction heating device is mainly based on electromagnetic induction and the current thermal effect. When an alternating current passes through the induction coil, an alternating magnetic field will be generated around it. This alternating magnetic field acts on the object to be heated (usually metal), thereby generating an induced current, that is, eddy current, inside the object. When the eddy current flows inside the object to be heated, due to the existence of resistance, a large amount of heat energy will be generated. When processing the liquid storage cylinder body, it is necessary to heat the steel pipe. During the use of the existing heating equipment, usually, the staff holds the heating equipment to heat the steel pipe, with low efficiency and unable to automatically heat the steel pipe.
[0003] According to what is described in a medium-frequency induction heating and anti-corrosion equipment device for large-diameter steel pipes (the authorized announcement number is: CN 214637949 U) published on the patent network, this medium-frequency induction heating and anti-corrosion equipment device for large-diameter steel pipes includes "workpieces, flange plates, fixed bases", etc. to carry out the heating work.
[0004] Regarding the above description, the applicant believes that the following problems exist:
[0005] This medium-frequency induction heating and anti-corrosion equipment device for large-diameter steel pipes uses workpieces, flange plates, fixed bases, etc. to carry out the heating work. When this device is in use, it can only drive workpieces of a fixed size to rotate, and during the rotation process, it is unable to fix the workpieces, unable to ensure the stability of the workpieces, and unable to fix workpieces of different sizes, affecting the use effect. Therefore, this device needs to be improved. Summary of the Utility Model
[0006] The purpose of the utility model is to provide an induction heating device for steel pipes used in liquid storage cylinder bodies to solve the problems raised in the above background art.
[0007] To achieve the above purpose, the utility model provides the following technical solution: An induction heating device for steel pipes used in liquid storage cylinder bodies, including a heating device body, a heating mechanism is arranged at the top of the heating device body, and a moving mechanism is arranged at the left side of the top of the heating device body;
[0008] The heating mechanism includes a fixing component and a heating component. The fixing component is arranged at the top of the heating device body, and the heating component is arranged at the top of the heating device body;
[0009] The fixed component includes a first servo motor, which is fixedly connected to the right side of the heating equipment body. A first threaded rod is fixedly connected to the left side of the first servo motor, and the left side of the first threaded rod is rotatably connected to the inside of the heating equipment body. A moving seat is threadedly connected to the periphery of the first threaded rod. A fixed sleeve is fixedly connected to the top of the moving seat. A first cylinder is fixedly connected to the front side of the fixed sleeve, and a first clamping plate is fixedly connected to the rear side of the first cylinder. A bearing platform is fixedly connected to the right side of the moving seat, and a second cylinder is fixedly connected to the bottom of the bearing platform. A support plate is fixedly connected to the top of the second cylinder.
[0010] Preferably, a chute is provided at the top of the heating equipment body, and the bottom of the moving seat is slidably connected to the chute, which is convenient for the chute to limit the moving seat and make the movement of the moving seat driven by the first threaded rod more stable.
[0011] Preferably, both the first clamping plate and the support plate are arc-shaped, and both the first clamping plate and the support plate are made of high-temperature resistant materials, which is convenient for the first clamping plate to fix steel pipes of different sizes and at the same time the support plate can support the steel pipe.
[0012] Preferably, the heating component includes a heat preservation box, which is fixedly connected to the top of the heating equipment body. A high-frequency power supply is fixedly connected to the top of the heat preservation box, and a heating coil is fixedly connected to the front side of the high-frequency power supply. Feeding ports are provided on the left and right sides of the heat preservation box.
[0013] Preferably, the heating coil is arranged inside the heat preservation box and is spiral-shaped, which is convenient for the heating coil to heat the steel pipe.
[0014] Preferably, the moving mechanism includes a second servo motor, which is fixedly connected to the left side of the heating equipment body. A second threaded rod is fixedly connected to the right side of the second servo motor, and the right side of the second threaded rod is rotatably connected to the inside of the heating equipment body. A support frame is threadedly connected to the periphery of the second threaded rod. A fixed frame is fixedly connected to the top of the support frame, and a third cylinder is fixedly connected to the rear side of the fixed frame. A second clamping plate is fixedly connected to the front side of the third cylinder.
[0015] Preferably, a movable groove is provided at the top of the heating equipment body, and the bottom of the support frame is slidably connected to the movable groove, which is convenient for the movable groove to limit the support frame and make the movement of the support frame driven by the second threaded rod more stable.
[0016] Compared with the prior art, the present utility model provides a steel pipe induction heating device for a liquid storage cylinder body, which has the following beneficial effects:
[0017] 1. The steel pipe induction heating equipment for the liquid storage cylinder can, through the set heating mechanism, heat the steel pipe for the liquid storage cylinder under the action of the high-frequency power supply and the heating coil, improve the quality of the steel pipe. During the heating process, under the action of the fixed sleeve, the first cylinder and the first clamping plate, steel pipes of different sizes can be fixed. And under the action of the first servo motor, the moving seat and the first threaded rod, the fixed steel pipe can be driven to move, so that the steel pipe can be automatically driven to move inside the heating coil for heating treatment, avoiding the dangerous process of heating the steel pipe by hand-held by the staff, avoiding the risk of being scalded, and improving safety and heating efficiency.
[0018] 2. The steel pipe induction heating equipment for the liquid storage cylinder can, through the set moving mechanism, drive the heated part of the steel pipe to move under the action of the second threaded rod, the support frame, the third cylinder and the second clamping plate when heating the steel pipe for the liquid storage cylinder inside the heating coil, so as to drive the unheated part of the steel pipe to move inside the heating coil for heating work. This not only ensures the stability of the steel pipe during movement, but also facilitates the blanking of the heated steel pipe, improving the heating efficiency. When the steel pipe is heated and moved inside the heating coil, when the heated part moves inside the fixed frame, according to the moving distance, the third cylinder drives the second clamping plate to move back and forth, so that the inner side of the second clamping plate contacts the periphery of the steel pipe, and then the steel pipe can be fixed. Then, the support frame threadedly connected to the periphery of the second threaded rod is driven by the second servo motor to move to the left in the movable groove, so as to drive the steel pipe to move and move the unheated part inside the heating coil for heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0020] Figure 1 It is a three-dimensional structure schematic diagram of the present invention;
[0021] Figure 2 It is a structure schematic diagram of the heating mechanism;
[0022] Figure 3 It is a structure schematic diagram of the fixing component;
[0023] Figure 4 It is a structure schematic diagram of the top of the moving seat;
[0024] Figure 5Schematic diagram of the heating component structure;
[0025] Figure 6 Schematic diagram of the moving mechanism structure.
[0026] In the figure: 1. Heating equipment body; 2. Heating mechanism; 3. Moving mechanism; 21. Fixed component; 22. Heating component; 211. First servo motor; 212. Moving seat; 213. First threaded rod; 214. Fixed sleeve; 215. First cylinder; 216. Support plate; 217. Load-bearing platform; 218. Second cylinder; 219. First clamping plate; 221. Heat preservation box; 222. Heating coil; 223. High-frequency power supply; 224. Feeding port; 31. Second servo motor; 32. Second threaded rod; 33. Support frame; 34. Third cylinder; 35. Second clamping plate; 36. Fixed frame. Specific embodiments
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0029] The present invention provides the following technical solutions:
[0030] Embodiment 1
[0031] Please refer to Figures 1-6 , the present invention provides a technical solution: a steel pipe induction heating device for a liquid storage cylinder body, including a heating equipment body 1, a heating mechanism 2 is arranged on the top of the heating equipment body 1, a moving mechanism 3 is arranged on the left side of the top of the heating equipment body 1, the heating mechanism 2 includes a fixed component 21 and a heating component 22, the fixed component 21 is arranged on the top of the heating equipment body 1, and the heating component 22 is arranged on the top of the heating equipment body 1;
[0032] The fixing component 21 includes a first servo motor 211. The first servo motor 211 is fixedly connected to the right side of the heating equipment body 1. The left side of the first servo motor 211 is fixedly connected to a first threaded rod 213. The left side of the first threaded rod 213 is rotatably connected to the inside of the heating equipment body 1. A moving seat 212 is threadedly connected to the periphery of the first threaded rod 213. A fixing sleeve 214 is fixedly connected to the top of the moving seat 212. A first cylinder 215 is fixedly connected to the front side of the fixing sleeve 214. A first clamping plate 219 is fixedly connected to the rear side of the first cylinder 215. A bearing platform 217 is fixedly connected to the right side of the moving seat 212. A second cylinder 218 is fixedly connected to the bottom of the bearing platform 217. A support plate 216 is fixedly connected to the top of the second cylinder 218.
[0033] A chute is provided at the top of the heating equipment body 1. The bottom of the moving seat 212 is slidably connected to the chute, which is convenient for the chute to limit the moving seat 212, making the movement of the moving seat 212 driven by the first threaded rod 213 more stable. Both the first clamping plate 219 and the support plate 216 are arc-shaped and are made of high-temperature resistant materials, which is convenient for the first clamping plate 219 to fix steel pipes of different sizes and at the same time the support plate 216 can support the steel pipe.
[0034] Please refer to Figures 1-6 , the present utility model provides a technical solution: The heating component 22 includes a heat preservation box 221. The heat preservation box 221 is fixedly connected to the top of the heating equipment body 1. A high-frequency power supply 223 is fixedly connected to the top of the heat preservation box 221. A heating coil 222 is fixedly connected to the front side of the high-frequency power supply 223. Feeding ports 224 are provided on the left and right sides of the heat preservation box 221. The heating coil 222 is arranged inside the heat preservation box 221 and is spiral-shaped, which is convenient for the heating coil 222 to heat the steel pipe.
[0035] Embodiment Two
[0036] Please refer to Figures 1-6 , and on the basis of Embodiment One, further obtain that the moving mechanism 3 includes a second servo motor 31. The second servo motor 31 is fixedly connected to the left side of the heating equipment body 1. A second threaded rod 32 is fixedly connected to the right side of the second servo motor 31. The right side of the second threaded rod 32 is rotatably connected to the inside of the heating equipment body 1. A support frame 33 is threadedly connected to the periphery of the second threaded rod 32. A fixed frame 36 is fixedly connected to the top of the support frame 33. A third cylinder 34 is fixedly connected to the rear side of the fixed frame 36. A second clamping plate 35 is fixedly connected to the front side of the third cylinder 34. A movable slot is provided at the top of the heating equipment body 1. The bottom of the support frame 33 is slidably connected to the movable slot, which is convenient for the movable slot to limit the support frame 33, making the movement of the support frame 33 driven by the second threaded rod 32 more stable.
[0037] During the actual operation process, when this device is in use, first, an external power supply device supplies power to the high-frequency power supply 223, enabling the high-frequency power supply 223 to supply power to the heating coil 222. Then, the steel pipe to be heated is placed inside the fixed sleeve 214, and the middle and rear parts of the steel pipe are positioned inside the fixed sleeve 214. According to the size of the steel pipe, the first cylinder 215 drives the first clamping plate 219 to move, making the inner side of the first clamping plate 219 contact the outer periphery of the steel pipe, thus fixing the steel pipe. At the same time, the second cylinder 218 drives the support plate 216 to move up and down, further supporting the bottom of the steel pipe through the support plate 216 to ensure the stability of the steel pipe. Then, the first servo motor 211 drives the moving seat 212 threadedly connected to the outer periphery of the first threaded rod 213 to move in the chute, driving the fixed steel pipe to move to the left, so that the left side of the steel pipe enters the inside of the heating coil 222 through the feeding port 224 of the heat preservation box 221. When the steel pipe enters the inside of the heating coil 222, the high-frequency power supply 223 supplies power to the heating coil 222, generating a changing magnetic field around the heating coil 222. When the steel pipe passes through this magnetic field, induced current will be generated, and these currents will immediately convert electrical energy into heat energy, thereby heating the steel pipe. During the heating process, under the action of the first threaded rod 213, the steel pipe will also be driven to move to the left. When the heated part of the steel pipe moves inside the fixed frame 36, according to the moving distance, the third cylinder 34 drives the second clamping plate 35 to move back and forth, making the inner side of the second clamping plate 35 contact the outer periphery of the steel pipe, thus fixing the steel pipe. Then, the second servo motor 31 drives the support frame 33 threadedly connected to the outer periphery of the second threaded rod 32 to move to the left in the movable groove, driving the steel pipe to move, moving the unheated part to the inside of the heating coil 222 for heating, achieving all-round heating of the steel pipe. At the same time, the steel pipe can be discharged, improving the heating efficiency. Moreover, when this device is in use, it can also locally heat the steel pipe, and only need to fix the steel pipe according to the heated part, which is convenient to operate.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
Claims
1. The induction heating equipment for the steel pipe of the liquid storage cylinder body, including the heating equipment body (1), is characterized in that: At the top of the heating device body (1), a heating mechanism (2) is provided, and a moving mechanism (3) is provided on the left side of the top of the heating device body (1). The heating mechanism (2) includes a fixing component (21) and a heating component (22). The fixing component (21) is arranged on the top of the heating device body (1), and the heating component (22) is arranged on the top of the heating device body (1). The fixing component (21) includes a first servo motor (211). The first servo motor (211) is fixedly connected to the right side of the heating device body (1). A first threaded rod (213) is fixedly connected to the left side of the first servo motor (211). The left side of the first threaded rod (213) is rotatably connected to the inside of the heating device body (1). A moving seat (212) is threadedly connected to the periphery of the first threaded rod (213). A fixing sleeve (214) is fixedly connected to the top of the moving seat (212). A first cylinder (215) is fixedly connected to the front side of the fixing sleeve (214). A first clamping plate (219) is fixedly connected to the rear side of the first cylinder (215). A bearing platform (217) is fixedly connected to the right side of the moving seat (212). A second cylinder (218) is fixedly connected to the bottom of the bearing platform (217). A support plate (216) is fixedly connected to the top of the second cylinder (218).
2. The steel pipe induction heating device for the liquid storage cylinder body according to claim 1, characterized in that: A chute is provided at the top of the heating device body (1), and the bottom of the moving seat (212) is slidably connected to the chute.
3. The steel pipe induction heating device for the liquid storage cylinder body according to claim 1, characterized in that: Both the first clamping plate (219) and the support plate (216) are arc-shaped, and both the first clamping plate (219) and the support plate (216) are made of high-temperature resistant materials.
4. The steel pipe induction heating device for the liquid storage cylinder body according to claim 1, wherein: The heating component (22) includes a heat preservation box (221). The heat preservation box (221) is fixedly connected to the top of the heating device body (1). A high-frequency power supply (223) is fixedly connected to the top of the heat preservation box (221). A heating coil (222) is fixedly connected to the front side of the high-frequency power supply (223). Feeding ports (224) are provided on the left and right sides of the heat preservation box (221).
5. The steel pipe induction heating device for the liquid storage cylinder body according to claim 4, characterized in that: The heating coil (222) is arranged inside the heat preservation box (221), and the heating coil (222) is spiral-shaped.
6. The steel pipe induction heating device for the liquid storage cylinder body according to claim 1, characterized in that: The moving mechanism (3) includes a second servo motor (31). The second servo motor (31) is fixedly connected to the left side of the heating device body (1). A second threaded rod (32) is fixedly connected to the right side of the second servo motor (31). The right side of the second threaded rod (32) is rotatably connected to the inside of the heating device body (1). A support frame (33) is threadedly connected to the periphery of the second threaded rod (32). A fixing frame (36) is fixedly connected to the top of the support frame (33). A third cylinder (34) is fixedly connected to the rear side of the fixing frame (36). A second clamping plate (35) is fixedly connected to the front side of the third cylinder (34).
7. The steel pipe induction heating device for the liquid storage cylinder body according to claim 6, characterized in that: An activity groove is provided at the top of the heating device body (1), and the bottom of the support frame (33) is slidably connected to the activity groove.
Citation Information
Patent Citations
Medium-frequency induction heating anti-corrosion equipment for large-diameter steel pipe
CN214637949U