Bread sandwich filling device facilitating replacement of sandwich taste

Abstract

The utility model discloses a bread sandwich filling device convenient for replacing sandwich taste, which belongs to the technical field of bread production, and adopts a plurality of independent storage tanks, so that sandwich with different tastes can be conveniently replaced. The filling mechanism adopts an air cylinder to drive a filling head to move up and down, and accurate filling of bread can be achieved. Meanwhile, due to the design of the connecting pipe, the situation of stuffing leakage in the filling process of the sandwich can be avoided. According to the bread sandwich filling device, automatic control is adopted, and automatic operation of the whole device is controlled to achieve continuous production. The conveying mechanism can quickly convey the bread to the position below the filling mechanism, the filling mechanism can accurately fill the bread with the sandwich, and the production efficiency is greatly improved. The utility model has the effect that the sandwich taste is convenient to replace.

Description

Technical Field

[0001] The utility model belongs to the technical field of bread production, and more specifically, it relates to a bread sandwich filling device that is convenient for replacing the filling flavor. Background Art

[0002] With the improvement of people's living standards, the requirements for the taste and quality of food are also getting higher and higher. As a common food, the diversity of the filling flavors of bread has become an important factor attracting consumers.

[0003] Traditional bread sandwich filling devices usually adopt a single filling method. With people's pursuit of the diversity of food flavors, traditional devices cannot easily produce sandwich bread with different flavors and it is difficult to meet the market demand for diversified products. In addition, traditional bread sandwich filling devices are prone to problems such as uneven filling and leakage during the filling process, which affect the quality and taste of bread. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a bread sandwich filling device that is convenient for replacing the filling flavor, which has the advantage of being convenient for replacing the filling flavor.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A bread sandwich filling device that is convenient for replacing the filling flavor, including a frame, a conveying mechanism, a sandwich storage mechanism, a filling mechanism and a control system. It is characterized in that: the conveying mechanism adopts the form of a conveyor belt and conveying rollers, and the conveyor belt is driven by a motor;

[0007] The sandwich storage mechanism consists of a mounting frame and a number of independent storage tanks. The mounting frame is arranged on the frame, the storage tanks are arranged on the mounting frame, an outlet is provided at one end of the storage tank close to the mounting frame, the outlet penetrates through the top of the mounting frame, and an automatic valve is provided at the outlet;

[0008] The filling mechanism consists of a mounting part, a number of cylinders, a number of filling heads, sensors and a number of connecting pipes. The mounting part is arranged at the middle position of the mounting frame, the cylinders are arranged at the bottom of the mounting part, the filling heads are arranged at the lower ends of the cylinders, the sensors are arranged at the lower ends of the filling heads, and the two ends of the connecting pipes are respectively connected with the outlet and the filling heads;

[0009] The control system is arranged on the top of the mounting frame, and the control system is electrically connected with the cylinders, the motor, the automatic valve and the sensors respectively.

[0010] The advantages of this solution are at least as follows: The bread sandwich filling device of the present utility model adopts multiple independent storage tanks, which can conveniently replace fillings of different flavors. The filling mechanism uses a cylinder to drive the filling head to move up and down, enabling accurate filling of the bread. At the same time, the design of the connecting pipe can ensure that there is no leakage of filling during the filling process. The bread sandwich filling device of the present utility model adopts automatic control to control the automatic operation of the entire device to achieve continuous production. The conveying mechanism can quickly convey the bread to below the filling mechanism, and the filling mechanism can accurately fill the filling into the bread, greatly improving the production efficiency.

[0011] The present utility model is further configured such that: the storage tank is threadedly connected to the top of the mounting frame.

[0012] The advantages of this solution are at least as follows: The storage tank adopts a detachable design. When replacing the filling, simply remove the storage tank from the device and replace it with a new one, which is convenient for replacing fillings of different flavors and has simple and fast operation.

[0013] The present utility model is further configured such that: a number of longitudinal positioning plates are provided on the conveyor belt, electric push rods are provided at the tops of the left and right sides of the frame, a transverse positioning plate that cooperates with the longitudinal positioning plates is provided between the two electric push rods, and the electric push rods are electrically connected to the control system.

[0014] The advantages of this solution are at least as follows: By providing the longitudinal positioning plates, electric push rods and transverse positioning plates, the longitudinal positioning plates can accurately convey the bread to below the filling head. And when the bread abuts against the transverse positioning plate, the control system issues an instruction to the cylinder to let the filling head perform sandwich filling on the bread, which can ensure the accurate position of the bread during the conveying process and facilitate accurate filling by the filling mechanism.

[0015] The present utility model is further configured such that: the mounting part is movably connected to the mounting frame, adjusting rods are provided at the bottoms of the left and right sides of the mounting part, rectangular holes adapted to the adjusting rods are provided at the top of the frame, threaded holes are provided at the outer end faces of the left and right sides of the frame, the threaded holes communicate with the rectangular holes, and adjusting screws adapted to the threaded holes are provided at the threaded holes.

[0016] The advantages of this solution are at least as follows: By providing the adjusting rods, rectangular holes, threaded holes and adjusting screws, the mounting part can be adjusted according to the size and shape of the bread to ensure that the filling can be evenly filled into the bread.

[0017] The present utility model is further configured such that: the control system adopts a PLC controller.

[0018] The advantages of this solution are at least as follows: The control system uses a PLC controller, which can achieve automatic control of the entire device. The control system can set different filling parameters according to the user's needs, such as filling volume, filling speed, etc. At the same time, the control system can also monitor the operating status of the device in real time. In case of a failure, it can give an alarm and stop the machine in time.

[0019] The present utility model is further configured as: A plurality of self-locking universal wheels are provided at the bottom of the frame.

[0020] The advantages of this solution are at least as follows: By providing self-locking universal wheels, the self-locking universal wheels enable the bread sandwich filling device to be easily moved to the required position, thereby improving the flexibility and operation convenience of the equipment.

[0021] In summary, the present utility model has at least the following advantages:

[0022] 1. By providing a longitudinal positioning plate, an electric push rod and a transverse positioning plate, the longitudinal positioning plate can accurately convey the bread under the filling head. When the bread abuts against the transverse positioning plate, the control system issues an instruction to the cylinder, enabling the filling head to perform sandwich filling on the bread, ensuring the accurate position of the bread during the conveying process and facilitating accurate filling by the filling mechanism.

[0023] 2. By providing an adjusting rod, a rectangular hole, a threaded hole and an adjusting bolt, the mounting part can be adjusted according to the size and shape of the bread, ensuring that the sandwich can be evenly filled into the bread.

[0024] 3. By providing self-locking universal wheels, the self-locking universal wheels enable the bread sandwich filling device to be easily moved to the required position, thereby improving the flexibility and operation convenience of the equipment. Description of the Drawings

[0025] Figure 1 is an overall schematic diagram of a preferred embodiment of the present utility model;

[0026] Figure 2 is a rear view schematic diagram of a preferred embodiment of the present utility model.

[0027] Reference numerals: 1, frame; 2, conveying mechanism; 201, conveyor belt; 202, conveying roller; 203, motor; 3, sandwich storage mechanism; 301, mounting frame; 302, storage tank; 4, filling mechanism; 401, mounting part; 402, cylinder; 403, filling head; 404, connecting pipe; 5, control system; 6, longitudinal positioning plate; 7, electric push rod; 8, transverse positioning plate; 9, adjusting rod; 10, adjusting screw; 11, self-locking universal wheel. Detailed Description of the Invention

[0028] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific illustrations.

[0029] A bread sandwich filling device facilitating the replacement of sandwich flavors, as Figure 1 shown, includes a frame 1, a conveying mechanism 2, a sandwich storage mechanism 3, a filling mechanism 4 and a control system 5. The conveying mechanism 2 adopts the form of a conveyor belt 201 and conveying rollers 202. The conveyor belt 201 is driven by a motor 203.

[0030] The sandwich storage mechanism 3 is composed of a mounting frame 301 and a number of independent storage tanks 302. The mounting frame 301 is arranged on the frame 1, and the storage tanks 302 are arranged on the mounting frame 301. One end of the storage tank 302 on the side close to the mounting frame 301 is provided with a discharge port, the discharge port penetrates through the top of the mounting frame 301, and an automatic valve is provided at the discharge port.

[0031] The filling mechanism 4 is composed of a mounting part 401, a number of cylinders 402, a number of filling heads 403, sensors and a number of connecting pipes 404. The mounting part 401 is arranged at the middle position of the mounting frame 301, the cylinders 402 are arranged at the bottom of the mounting part 401, the filling heads 403 are arranged at the lower ends of the cylinders 402, the sensors are arranged at the lower ends of the filling heads 403, and both ends of the connecting pipe 404 are respectively connected with the discharge port and the filling head 403.

[0032] The control system 5 is arranged on the top of the mounting frame 301. The control system 5 is electrically connected to the cylinders 402, the motor 203 and the automatic valve respectively. The bread sandwich filling device of the present utility model adopts a number of independent storage tanks 302, which can conveniently replace sandwiches with different flavors. The filling mechanism 4 uses cylinders 402 to drive the filling heads 403 to move up and down, which can achieve accurate filling of bread. At the same time, the design of the connecting pipe 404 can ensure that there is no leakage of filling during the filling process. The bread sandwich filling device of the present utility model adopts automatic control to control the automatic operation of the whole device to achieve continuous production. The conveying mechanism 2 can quickly convey the bread under the filling mechanism 4, and the filling mechanism 4 can accurately fill the sandwich into the bread, greatly improving the production efficiency.

[0033] As Figure 1 shown, the storage tank 302 and the top of the mounting frame 301 are in a threaded connection manner. The storage tank 302 adopts a detachable design. When replacing the sandwich, only need to remove the storage tank 302 from the device and replace it with a new storage tank 302, which is convenient for replacing sandwiches with different flavors and the operation is simple and fast.

[0034] As Figure 1As shown in the figure, a number of longitudinal positioning plates 6 are provided on the conveyor belt 201. Electric push rods 7 are provided at the top of the left and right sides of the frame 1. A transverse positioning plate 8 that cooperates with the longitudinal positioning plates 6 is provided between the two electric push rods 7. The electric push rods 7 are electrically connected to the control system 5. By providing the longitudinal positioning plates 6, electric push rods 7 and transverse positioning plate 8, the longitudinal positioning plates 6 can accurately convey the bread to below the filling head 403. When the bread abuts against the transverse positioning plate 8, the control system 5 will issue an instruction to the cylinder 402, causing the filling head 403 to perform sandwich filling on the bread, ensuring the accurate position of the bread during the conveying process and facilitating accurate filling by the filling mechanism 4.

[0035] As Figure 1 shown, the mounting part 401 is movably connected to the mounting frame 301. Adjusting rods 9 are provided at the bottom of the left and right sides of the mounting part 401. Rectangular holes adapted to the adjusting rods 9 are provided at the top of the frame 1. Threaded holes are provided on the outer end faces of the left and right sides of the frame 1. The threaded holes communicate with the rectangular holes, and adjusting screws 10 adapted to them are provided at the threaded holes. By providing the adjusting rods 9, rectangular holes, threaded holes and adjusting screws 10, the mounting part 401 can be adjusted according to the size and shape of the bread, ensuring that the filling can be evenly filled into the bread.

[0036] As Figure 1 shown, the control system 5 uses a PLC controller. By using a PLC controller for the control system 5, automatic control of the entire device can be achieved. The control system 5 can set different filling parameters according to the needs of users, such as filling volume, filling speed, etc. At the same time, the control system 5 can also monitor the operating state of the device in real time. In case of a failure, it can give an alarm and stop the machine in time.

[0037] As Figure 1 shown, a number of self-locking universal wheels 11 are provided at the bottom of the frame 1. By providing the self-locking universal wheels 11, the self-locking universal wheels 11 enable the bread sandwich filling device to be easily moved to the required position, thereby improving the flexibility and operation convenience of the equipment.

[0038] The working process and beneficial effects of the present utility model are as follows: Turn on the power and start the device. Place the bread on the conveyor belt 201, and the positioning device on the conveyor belt 201 can ensure the accurate position of the bread during the conveying process. Select different flavors of filling as needed, and set filling parameters such as filling volume and filling speed through the operation panel. When the bread is conveyed below the filling mechanism 4, the sensor will detect the position of the bread and transmit the signal to the PLC controller. The PLC controller will control the cylinder 402 to drive the filling head 403 to move downward to fill the sandwich into the bread. After filling, the cylinder 402 will drive the filling head 403 to move upward, and the conveyor belt 201 will convey the bread to the next station.

[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A bread sandwich filling device facilitating the replacement of sandwich flavors, comprising a frame (1), a conveying mechanism (2), a sandwich storage mechanism (3), a filling mechanism (4) and a control system (5), characterized in that: The conveying mechanism (2) is in the form of a conveyor belt (201) and a conveyor roller (202), and the conveyor belt (201) is driven by a motor (203); The sandwich storage mechanism (3) is composed of a mounting frame (301) and a plurality of independent storage tanks (302), wherein the mounting frame (301) is arranged on the frame (1), and the storage tanks (302) are arranged on the mounting frame (301), and the storage tanks (302) are provided with a discharge port at one end of the mounting frame (301), the discharge port passes through the top of the mounting frame (301), and an automatic valve is provided at the discharge port; The filling mechanism (4) is composed of a mounting portion (401), a plurality of cylinders (402), a plurality of filling heads (403), sensors, and a plurality of connecting pipes (404); the mounting portion (401) is arranged in the middle of the mounting frame (301); the cylinders (402) are arranged at the bottom of the mounting portion (401); the filling heads (403) are arranged at the lower end of the cylinders (402); the sensors are arranged at the lower end of the filling heads (403); and the two ends of the connecting pipe (404) are respectively connected to the discharge port and the filling heads (403); The control system (5) is arranged on the top of the mounting frame (301), and the control system (5) is electrically connected to the cylinder (402), the motor (203), the automatic valve, and the sensor respectively.

2. The bread sandwich filling device for facilitating the replacement of sandwich flavors according to claim 1, wherein: The storage tank (302) and the top of the mounting frame (301) are connected in a threaded manner.

3. A bread sandwich filling device for facilitating the replacement of sandwich flavors according to claim 1, characterized in that: A plurality of longitudinal positioning plates (6) are provided on the conveyor belt (201), electric push rods (7) are provided on the top of the left and right sides of the frame (1), and a transverse positioning plate (8) cooperating with the longitudinal positioning plates (6) is provided between the two electric push rods (7), and the electric push rods (7) are electrically connected to the control system (5).

4. A bread sandwich filling device for facilitating the replacement of sandwich flavors according to claim 1, characterized in that: The mounting portion (401) is movably connected to the mounting frame (301), and adjustment rods (9) are provided at the bottom of the left and right sides of the mounting portion (401). A rectangular hole matching the adjustment rod (9) is provided at the top of the frame (1), and threaded holes are provided on the outward end surfaces of the left and right sides of the frame (1), the threaded holes are communicated with the rectangular holes, and adjustment screws (10) matching the threaded holes are provided at the threaded holes.

5. A bread sandwich filling device for facilitating the replacement of sandwich flavors according to claim 1, characterized in that: The control system (5) adopts a PLC controller.

6. The bread filling device for facilitating the replacement of sandwich flavors according to claim 1, characterized in that: A plurality of self-locking universal wheels (11) are provided at the bottom of the frame (1).

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