Welding and processing integrated equipment for marine iron outfitting piece
By designing integrated equipment for automatic welding and welding slag cleaning, the problem of time-consuming and laborious cleaning of welding slag during welding in the prior art is solved, automatic welding and cleaning are realized, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202422241510.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing integrated marine iron parts welding processing equipment requires manual cleaning of welding slag many times during the welding process, which increases the labor intensity of personnel and is inconvenient to operate.
An integrated welding processing equipment including workbench, drive motor, hydraulic cylinder, automatic welding machine, dual-axis motor, strike rod and other components is designed, which can automatically clean welding and welding slag, and clean welding slag through a high-pressure fan.
Automatic welding slag cleaning during welding process is realized, manual operation is reduced, welding efficiency and quality is improved, and labor intensity is reduced.
Smart Images

Figure CN223172232U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of marine iron fitting welding, in particular to an integrated equipment for welding and processing marine iron fittings. Background Technique
[0002] Marine iron fittings mainly include iron outfitting, specifically referring to some metal components in the hull structure, such as T-beams, bulkheads, bulb flats, small stiffeners, etc. These components play an important role in the shipbuilding process. They constitute the superstructure of the ship and are crucial for the overall stability and functionality of the ship. The inspection of iron outfitting is one of the key points in shipbuilding quality control. Ensuring the quality and correct installation of these components is of great significance for ensuring the safe operation of the ship. Welding and processing are required during the production of marine iron fittings.
[0003] During the welding process of existing integrated equipment for welding and processing marine iron fittings, due to the relatively large depth of the weld seam, multiple welding operations are often required. As a result, during the operation, it is often necessary for personnel to knock and clean the welding slag adhering to the welding surface before they can carry out the welding operation again. Since manual knocking is time-consuming and laborious, it greatly increases the labor intensity of the daily work of personnel. Content of the Utility Model
[0004] The purpose of the utility model is to provide an integrated equipment for welding and processing marine iron fittings, which has the advantages of being able to carry out welding operations on marine iron fittings while automatically cleaning the welding slag, being convenient and fast to operate, and bringing great convenience to the welding work of personnel.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an integrated equipment for welding and processing marine iron fittings, including a workbench and a driving motor. The output end of the driving motor is fixedly installed with a screw rod. The middle end of the screw rod is threadedly connected with a moving frame. The middle end of the bottom of the moving frame is fixedly installed with a hydraulic cylinder. The output end of the hydraulic cylinder is fixedly installed with a fixed box. The middle end of the bottom of the fixed box is fixedly installed with an automatic welding machine. The middle end of the inner cavity top of the fixed box is fixedly installed with a double-shaft motor. Both sides of the output end of the double-shaft motor are fixedly installed with rotating shafts. The surfaces of the rotating shafts are movably connected to the upper end of the fixed box through bearings. The mutually remote sides of the two rotating shafts are fixedly connected with L-shaped rotating rods. The upper end of the L-shaped rotating rod is movably connected to a connecting plate through a bearing. The lower end of the connecting plate is movably connected to a cross bar through a bearing. The mutually close sides of the two cross bars are fixedly connected with a fixed cylinder. The lower end of the inner cavity of the fixed cylinder is movably connected to the bottom of the fixed box with a knocking rod. A support spring is fixedly connected between the top of the knocking rod and the top of the inner cavity of the fixed cylinder.
[0006] As a preferred solution, a high-pressure blower is fixedly installed at the upper end of the back surface of the fixed box, and a cleaning spray pipe is fixedly installed between the output end of the high-pressure blower and the bottom of the outer surface of the fixed box through a pipeline.
[0007] As a preferred solution, a fixed frame is fixedly connected between the two ends of the top of the workbench. The right side of the driving motor is fixedly installed at the upper end of the left side of the fixed frame. The right side of the screw rod is movably connected to the upper end of the right side of the fixed frame through a bearing. A guide rod is fixedly connected to the top of the fixed frame, and the upper end of the moving frame is movably connected to the surface of the guide rod.
[0008] As a preferred solution, guide slide rods are movably connected to both ends of the bottom of the moving frame, and the bottoms of the guide slide rods are fixedly connected to the top of the outer surface of the fixed box.
[0009] As a preferred solution, protective covers are fixedly connected to both sides of the outer surface of the fixed box. Heat dissipation holes are opened at the lower ends of both sides of the fixed box, and a heat dissipation fan is fixedly installed at the upper end of the front surface of the fixed box.
[0010] As a preferred solution, a guide groove is opened at the upper end of the knocking rod, a guide block is fixedly connected to the lower end of the inner cavity of the fixed cylinder, and the surface of the guide block is movably connected to the surface of the guide groove.
[0011] As a preferred solution, guide vertical rods are fixedly connected to the lower ends of both sides of the fixed box, and the middle end of the cross bar is movably connected to the surface of the guide vertical rods.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] Through the setting of the workbench, the present utility model can support the marine iron fitting plates to be welded. Through the settings of the hydraulic cylinder, fixed box, driving motor, screw rod and moving frame, it is convenient for the automatic welding machine to perform welding operations on the marine iron fitting plates, bringing great convenience to the welding work of personnel. Through the settings of the double-shaft motor, rotating shaft, L-shaped rotating rod, connecting plate, cross bar, fixed cylinder, supporting spring, knocking rod, driving motor, screw rod, moving frame, hydraulic cylinder and fixed box, the effect of automatically cleaning the welding slag attached to the weld is achieved. The operation is convenient and fast, bringing great convenience to the daily work of personnel, and at the same time ensuring the quality of subsequent welding operations.
[0014] With the provision of a high-pressure blower and a cleaning nozzle, under the action of the high-pressure blower, air can be driven to blow through the cleaning nozzle at the weld, so that the rapidly blown air can blow away the welding slag knocked off, further achieving the effect of cleaning the welding slag. Through the provision of a fixing frame, the purpose of supporting the driving motor and the screw rod is achieved. Through the provision of a guiding rod, the purpose of guiding the moving frame is achieved, preventing the moving frame from tilting during movement. Through the provision of a guiding slide rod, the purpose of guiding the fixing box is achieved, preventing the fixing box from tilting during movement. Through the provision of a protective cover, the purpose of protecting the surroundings of the L-shaped rotating rod, the connecting plate and the cross bar is achieved, preventing personnel from being accidentally touched and injured. Through the provision of heat dissipation holes and a heat dissipation fan, it is convenient to carry out heat dissipation operation inside the fixing box. Through the provision of a guiding groove and a guiding block, the purpose of guiding between the knocking rod and the fixing cylinder is achieved, preventing the knocking rod from coming loose from the inside of the fixing cylinder. Through the provision of a guiding vertical rod, the purpose of guiding the cross bar is achieved, preventing the cross bar from tilting during movement. Description of the Drawings
[0015] Figure 1 is a three-dimensional view of the present utility model;
[0016] Figure 2 is a schematic view of the back structure of the fixing box of the present utility model;
[0017] Figure 3 is a schematic cross-sectional view of the front of the fixing box of the present utility model;
[0018] Figure 4 is a schematic cross-sectional view of the front of the fixing cylinder of the present utility model.
[0019] In the figure: 1, fixing frame; 2, heat dissipation fan; 3, fixing box; 4, workbench; 5, driving motor; 6, moving frame; 7, guiding rod; 8, screw rod; 9, hydraulic cylinder; 10, protective cover; 11, cleaning nozzle; 12, heat dissipation hole; 13, high-pressure blower; 14, guiding slide rod; 15, double-shaft motor; 16, rotating shaft; 17, L-shaped rotating rod; 18, connecting plate; 19, cross bar; 20, guiding vertical rod; 21, knocking rod; 22, automatic welding machine; 23, guiding block; 24, guiding groove; 25, fixing cylinder; 26, supporting spring. Detailed Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Secondly, the so-called "one embodiment" or "embodiment" herein refers to specific features, structures or characteristics that may be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. Embodiment
[0022] Please refer to Figures 1 - 4 As shown, the present utility model provides an integrated equipment for welding and processing marine iron fittings, including a workbench 4 and a driving motor 5. The output end of the driving motor 5 is fixedly installed with a screw rod 8. The middle end of the screw rod 8 is threadedly connected with a moving frame 6. The middle end of the bottom of the moving frame 6 is fixedly installed with a hydraulic cylinder 9. The output end of the hydraulic cylinder 9 is fixedly installed with a fixed box 3. The middle end of the bottom of the fixed box 3 is fixedly installed with an automatic welding machine 22. The middle end of the inner cavity top of the fixed box 3 is fixedly installed with a double-shaft motor 15. Both sides of the output end of the double-shaft motor 15 are fixedly installed with rotating shafts 16. The surface of the rotating shafts 16 is movably connected to the upper end of the fixed box 3 through bearings. The mutually remote sides of the two rotating shafts 16 are fixedly connected with L-shaped rotating rods 17. The upper end of the L-shaped rotating rod 17 is movably connected to a connecting plate 18 through a bearing. The lower end of the connecting plate 18 is movably connected to a cross bar 19 through a bearing. The mutually close sides of the two cross bars 19 are fixedly connected with a fixed cylinder 25. A knocking rod 21 is movably connected between the lower end of the inner cavity of the fixed cylinder 25 and the bottom of the fixed box 3. A support spring 26 is fixedly connected between the top of the knocking rod 21 and the top of the inner cavity of the fixed cylinder 25.
[0023] In this technical solution, through the setting of the workbench 4, the marine iron fitting plates to be welded can be supported. Through the settings of the hydraulic cylinder 9, the fixed box 3, the driving motor 5, the screw rod 8 and the moving frame 6, it is convenient for the automatic welding machine 22 to perform welding operations on the marine iron fitting plates, bringing great convenience to the welding work of personnel. Through the settings of the double-shaft motor 15, the rotating shafts 16, the L-shaped rotating rods 17, the connecting plate 18, the cross bars 19, the fixed cylinder 25, the support spring 26, the knocking rod 21, the driving motor 5, the screw rod 8, the moving frame 6, the hydraulic cylinder 9 and the fixed box 3, the effect of automatically cleaning the welding slag attached to the weld is achieved. The operation is convenient and fast, bringing great convenience to the daily work of personnel, and at the same time ensuring the quality of subsequent welding operations. Embodiment
[0024] On the basis of Embodiment 1, the present utility model is as Figures 1 - 4As shown, a high-pressure blower 13 is fixedly installed at the upper end of the back surface of the fixed box 3. A cleaning spray pipe 11 is fixedly installed between the output end of the high-pressure blower 13 and the bottom of the outer surface of the fixed box 3 through a pipeline. A fixed frame 1 is fixedly connected between the two ends of the top of the workbench 4. The right side of the driving motor 5 is fixedly installed at the upper end of the left side of the fixed frame 1. The right side of the screw rod 8 is movably connected to the upper end of the right side of the fixed frame 1 through a bearing. A guide rod 7 is fixedly connected to the top of the fixed frame 1. The upper end of the moving frame 6 is movably connected to the surface of the guide rod 7. Both ends of the bottom of the moving frame 6 are movably connected to guide slide rods 14. The bottom of the guide slide rods 14 is fixedly connected to the top of the outer surface of the fixed box 3. Protective covers 10 are fixedly connected to both sides of the outer surface of the fixed box 3. Heat dissipation holes 12 are opened at the lower ends of both sides of the fixed box 3. A heat dissipation fan 2 is fixedly installed at the upper end of the front surface of the fixed box 3. A guide groove 24 is opened at the upper end of the knocking rod 21. A guide block 23 is fixedly connected to the lower end of the inner cavity of the fixed cylinder 25. The surface of the guide block 23 is movably connected to the surface of the guide groove 24. Guide vertical rods 20 are fixedly connected to the lower ends of both sides of the fixed box 3. The middle end of the cross bar 19 is movably connected to the surface of the guide vertical rod 20.
[0025] In this technical solution, through the settings of the high-pressure blower 13 and the cleaning spray pipe 11, under the action of the high-pressure blower 13 working, it can drive air to blow through the cleaning spray pipe 11 to the weld, so that the rapidly blown air can blow away the welding slag knocked off, and further achieve the effect of cleaning the welding slag. Through the setting of the fixed frame 1, the purpose of supporting the driving motor 5 and the screw rod 8 is achieved. Through the setting of the guide rod 7, the purpose of guiding the moving frame 6 is achieved, avoiding the moving frame 6 from tilting during the moving process. Through the setting of the guide slide rod 14, the purpose of guiding the fixed box 3 is achieved, avoiding the fixed box 3 from tilting during the moving process. Through the setting of the protective cover 10, the purpose of protecting the surroundings of the L-shaped rotating rod 17, the connecting plate 18 and the cross bar 19 is achieved, avoiding personnel from being accidentally touched and injured. Through the settings of the heat dissipation holes 12 and the heat dissipation fan 2, it is convenient to carry out heat dissipation operation on the inside of the fixed box 3. Through the settings of the guide groove 24 and the guide block 23, the purpose of guiding between the knocking rod 21 and the fixed cylinder 25 is achieved, avoiding the knocking rod 21 from loosening from the inside of the fixed cylinder 25. Through the setting of the guide vertical rod 20, the purpose of guiding the cross bar 19 is achieved, avoiding the cross bar 19 from tilting during the moving process.
[0026] The working principle of the present utility model is as follows: Through the setting of the workbench 4, it can support the marine iron fitting plates to be welded. By controlling the hydraulic cylinder 9 to extend, it can push the fixed box 3 and the automatic welding machine 22 to move downward, so that the automatic welding machine 22 can contact the welding position required by the marine iron fitting plates. By starting the driving motor 5 to work, it can drive the screw rod 8 to rotate. The rotation of the screw rod 8 can drive the moving frame 6, the hydraulic cylinder 9, the fixed box 3 and the automatic welding machine 22 to move, which is convenient for the automatic welding machine 22 to perform welding operations on the marine iron fitting plates, bringing great convenience to the welding work of personnel. And when the single welding of the marine iron fitting plates is completed, by starting the double-shaft motor 15 to work, it can drive the rotating shaft 16 and the L-shaped rotating rod 17 to rotate. The rotation of the L-shaped rotating rod 17 can drive the cross bar 19 to perform reciprocating motion in the vertical direction through the connecting plate 18. The movement of the cross bar 19 can drive the fixed cylinder 25, the support spring 26 and the knocking rod 21 to perform reciprocating motion in the vertical direction. And with the drive of the driving motor 5 and the screw rod 8, it can make the moving frame 6, the hydraulic cylinder 9, the fixed box 3 and the knocking rod 21 move. Under the action of the reciprocating motion and movement of the knocking rod 21, it can knock on different positions of the weld, so that the welding slag attached to the surface of the weld falls off under the action of the knocking, thus achieving the effect of automatically cleaning the welding slag attached to the weld position. The operation is convenient and fast, bringing great convenience to the daily work of personnel, and at the same time ensuring the quality of subsequent welding operations.
[0027] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible on the premise of substantially not deviating from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various components, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature, number or position of discrete elements can be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structure that performs the recited function in this disclosure, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0028] In addition, to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently contemplated best mode of implementing the present utility model or those features that are not relevant to implementing the present utility model).
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.
Claims
1. An integrated equipment for welding and processing marine iron fittings, comprising a workbench (4) and a driving motor (5), characterized in that: A screw rod (8) is fixedly installed at the output end of the driving motor (5). A movable frame (6) is threadedly connected to the middle end of the screw rod (8). A hydraulic cylinder (9) is fixedly installed at the middle end of the bottom of the movable frame (6). A fixed box (3) is fixedly installed at the output end of the hydraulic cylinder (9). An automatic welding machine (22) is fixedly installed at the middle end of the bottom of the fixed box (3). A double-shaft motor (15) is fixedly installed at the middle end of the inner cavity top of the fixed box (3). Rotating shafts (16) are fixedly installed on both sides of the output end of the double-shaft motor (15). The surfaces of the rotating shafts (16) are movably connected to the upper end of the fixed box (3) through bearings. L-shaped rotating rods (17) are fixedly connected to the sides of the two rotating shafts (16) away from each other. The upper end of the L-shaped rotating rod (17) is movably connected to a connecting plate (18) through a bearing. The lower end of the connecting plate (18) is movably connected to a cross bar (19) through a bearing. A fixed cylinder (25) is fixedly connected to the sides of the two cross bars (19) close to each other. A knocking rod (21) is movably connected between the lower end of the inner cavity of the fixed cylinder (25) and the bottom of the fixed box (3). A support spring (26) is fixedly connected between the top of the knocking rod (21) and the top of the inner cavity of the fixed cylinder (25).
2. The integrated equipment for welding and processing marine iron fittings according to claim 1, characterized in that: A high-pressure blower (13) is fixedly installed at the upper end of the back surface of the fixed box (3). A cleaning spray pipe (11) is fixedly installed between the output end of the high-pressure blower (13) and the bottom of the outer surface of the fixed box (3) through a pipeline.
3. An integrated equipment for welding and processing of marine iron fittings according to claim 1, characterized in that: A fixed frame (1) is fixedly connected between the two ends of the top of the workbench (4). The right side of the driving motor (5) is fixedly installed at the upper end of the left side of the fixed frame (1). The right side of the screw rod (8) is movably connected to the upper end of the right side of the fixed frame (1) through a bearing. A guiding rod (7) is fixedly connected to the top of the fixed frame (1). The upper end of the movable frame (6) is movably connected to the surface of the guiding rod (7).
4. A marine iron fitting welding and processing integrated equipment according to claim 1, characterized in that: Guide sliding rods (14) are movably connected to both ends of the bottom of the movable frame (6). The bottoms of the guide sliding rods (14) are fixedly connected to the top of the outer surface of the fixed box (3).
5. A marine iron fitting welding and processing integrated equipment according to claim 1, characterized in that: Protective covers (10) are fixedly connected to both sides of the outer surface of the fixed box (3). Heat dissipation holes (12) are opened at the lower ends of both sides of the fixed box (3). A heat dissipation fan (2) is fixedly installed at the upper end of the front surface of the fixed box (3).
6. The integrated equipment for welding and processing of marine iron fittings according to claim 1, characterized in that: A guiding groove (24) is opened at the upper end of the knocking rod (21). A guiding block (23) is fixedly connected to the lower end of the inner cavity of the fixed cylinder (25). The surface of the guiding block (23) is movably connected to the surface of the guiding groove (24).
7. An integrated equipment for welding and processing marine iron fittings according to claim 1, characterized in that: Guide vertical rods (20) are fixedly connected to the lower ends of both sides of the fixed box (3). The middle end of the cross bar (19) is movably connected to the surface of the guide vertical rod (20).